I ended up replacing it with a Bussman inline fuse holder and fuse  that I got 
from Napa. So far no problems. 
Jay Summet

On January 6, 2016 5:07:49 PM EST, Sean Korb <[email protected]> wrote:
>That exact thing happened to me on my ICE Pantera.  I wired the cooling
>fans with an Auto Zone inline 30A fuse and the Auto Zone relay that I
>used
>to trigger it blew in the closed position.  The constant load heated
>the
>plastic and burnt the fuse holder without blowing the fuse.
>
>Now I use a fuse in a Siemens block mounted on the bulkhead with a Bosh
>relay.  I figured I got what I paid for.
>
>sean
>
>On Mon, Jan 4, 2016 at 10:18 PM, Jay Summet via EV <[email protected]>
>wrote:
>
>>
>>
>> On 01/04/2016 09:59 PM, Lee Hart wrote:
>>
>>> Jay Summet via EV wrote:
>>>
>>>> Has anybody ever melted the plastic and holder of an Automotive ATC
>>>> fuse, without blowing the fuse itself? Impressively melted photos
>here:
>>>> http://www.summet.com/blog/2016/01/04/melted-fuse-leg/
>>>>
>>>
>>> Two possibilities occur to me:
>>>
>>> 1. Fuseholder not rated for the current. 30 amps is pretty high for
>a
>>> simple quick-connect type terminal. You normally don't use them
>above 15
>>> amps unless they are specially made for more, or have good cooling.
>>>
>>> There's a good reason that high-current fuseholders are made of
>>> bakelite, ceramic, or some other non-meltable non-combustible
>material.
>>> Low-current ones get made out of cheaper meltable plastics.
>>>
>>>
>> I believe the fuse holder and fuse came as a single package from
>Autozone,
>> so they SHOULD both be rated at the 30 amp fuse rate.....but I agree
>it
>> doesn’t exactly look like an especially high quality/current
>fuse-holder.
>>
>> I've ordered a replacement that is slightly "beefer" looking but
>still out
>> of plastic. 8 GA wire and 40 amp fuse in a package with the holder.
>> http://www.ebay.com/itm/391180385602
>>
>> (But I'll also be driving to AutoZone and/or Napa tomorrow to see
>what is
>> available locally....)
>>
>>
>> 2. Fake fuse. Some outfits sell really cheap no-name fuses that are
>>> basically just any old piece of scrap metal in a fuseholder. Who
>knows
>>> at what current it will blow (or *if* it will blow at all).
>>>
>>>
>> It was an Autozone part...
>>
>> Jay
>>
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>>
>
>
>-- 
>Sean Korb [email protected] http://www.spkorb.org
>'65,'68 Mustangs,'68 Cougar,'78 R100/7,'60 Metro,'59 A35,'71 Pantera
>#1382
>"The more you drive, the less intelligent you get" --Miller
>"Computers are useless.  They can only give you answers." -P. Picasso
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