> 
> I would have suggested a band saw, but he is trying to cut a hole out of a
> solid piece of plexi. There's no way to get a continuous band saw blade into an
> access hole.
> 

        Begin by drilling a large hole (or a couple if necessary).  Then
use a skil or coping saw.  I've built a bunch of quarter- and halfpipes in
my time, and I say Skil Saws kick band saw's butts any day.


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