I laminated 2 strips of 3/4" ply for the frame - going strong for 4 years
now, but is a bit bulky indeed (I also use a ratchet strap around the
entire building to keep things tight, so the door is the main structural
element for me, see http://www.appropedia.org/BFD_mod).

For threshold protection I sandwich the bottom foam strip between door
frame and a piece of 2x4

On Mon, Jul 4, 2016 at 9:16 AM, hal muskat <[email protected]>
wrote:

> Hi, trying to figure out a better way to reinforce doors. Currently, we
> use 3/8" ply, framed and hinged. The Rmax is now velcroed to the ply. Works
> good but there are issues as the bottom portion of the ply cracks. I am
> looking for a solution to doors that provide support, is hinged and can be
> easily adhered to Rmax.
>
> Wondering about design of a metallic frame in and out, that could be
> bolted together, sandwiching the ply and Rmax and providing for support.
>
> In the photo below, we left approx 7” on the bottom (& is bolted, not
> velcro). Newer doors are at least 12” inch on the bottom but still split.
>
>
> Thanks for any suggestions and feedback, Peace, Hal
>
>
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