Arild Jensen wrote:
>
>
> REPLY
> I have begun researching wind mills recently and find many manufacturers are
> not particularly forthcoming as to internal details of design.
>
> The new permanent magnet designs rely on the battery to regulate the output.
> Once full voltage is measured at the terminals some kind of regulator dumps
> the output into a diversion load.

This is NOT how Air Marine units work! They sense output voltage on the 
output cables, not the battery (of course if the unit is connected to 
the battery and good size cables are used, then the output of the unit 
and the battery voltage will be very close). Then once the voltage is 
high enough the  unit  stabilzes the output voltage via the switchmode 
regulator and controls the blade speed to also regulate the output by 
using the "Z" (impedance) of the windings to act as a type of electronic 
braking for the blades. It does this by controlling the phase of voltage 
fed back into the windings so that a constant impedance through the 
windings is obtained and a current is created that produces a counter 
emf that opposes the torque of the blades.
The result is a very efficient form of regulation. I think that the 
newer models do indeed produce 'multi stage' output also.
But even the older models could be 'fine tuned' with an external 
regulator, although if you also have a solar panel, it is not needed to 
obtain a 'float' charge.  Then you only need to worry about 
overcharging. I get around that by always leaving small ventilation fans 
on, which run faster and draw more power as the voltage rises and 
effectively prevent overcharging from the solar panel. 



>  This not always the best way to complete
> the charging of lead acid batteries. There should be a float stage to remove
> the last vestiges of lead sulfate. On the other hand leaving the charger
> connected for too long will cause gassing and lead to electrolyte loss.
> Worst case being  a sealed AGM or Gel battery bank which could suffer
> permanent damage from over charging.
>
> Automotive alternator designs would be better but these automotive
> alternators require a fairly fast rotor RPM to be really effective. Now we
> need a speed up ratio similar to what we have in a normal engine
> application.
> Does anyone have some knowledge of which models ( if any) do have such a
> speed up incorporated in the design?
>   


Again, auto alternators make poor power units for marine wind generators 
when compared to modern perm mag types, because (as you note)  they have 
an incorrect shaft or wind speed/output curve to start with, but auto 
types are *ALSO*  heavy,  low powered,  and in-efficient when compared 
with such units as Air Marine uses...my 'old' wind genny weighs 11 lbs 
including the internal regulator (less than some auto alternators 
alone!), and will make over 30 amps continuously (rated, and I have seen 
it do so) for as long as the wind blows that high or the batteries need 
it (new models this size go to 40 amps I am told), and it will produce 
more power than I can use even in light winds underway. What's more it 
does not need 'tending' and requires very little maintenance.




> Yes I am aware that such a feature would also require a higher wind speed to
> start turning.  Perhaps someone did have a design to compensate.



> Yes, and then it would then need to 'furl' at lower wind speeds, otherwise 
> you are producing a lot of power that will overheat the 'dump' load at higher 
> wind speeds, making run-away very likely. Also the output windings will be 
> getting very hot. If you try to get around this input windings heat problem 
> by lowering the field windings voltage, then you will have run-away even 
> sooner. 
For less $ you could get an old perm mag motor (they use to use tape drive 
motors out of big video tape decks) that would make a far better wind genny. 
Even then you need to effectively solve regulation (a motorcycle regulator 
would do well here I bet, but they are not very efficient), furling or braking, 
and blade/speed issues. Why re-invent the wheel? Even if you DID get a genny 
such that you could repair anything on it with  simple parts and tools, chances 
are it would need that much more often than 'store bought' models, and  
repairing it would not likely be cheaper or easier long term, either. 


The only thing you would gain with this approach is the opportunity to 
tinker with the wind genny every so often, it seems to me. Fine if 
that's how you want to spend your time.-Ken





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