Arild,

Norm's boat is ferrocement. In 1973 I was taking my Tartan 27 from Long 
Island, NY to Wilmington, NC. Sparkman & Stephens recommended me to an 
electronics outfit which did tugboats. They sold to me at wholesale 
everything that I needed to include the first portable VHF (Decca.) They 
sold me tinned wire and zinc connectors. They instructed me to first place 
shrink wrap on the wire, then attach the connector with a slight mechanical 
crimp allowing the wire to peek out of a small hole in front. Then I heated 
the lug till I had a bright soldered connection with the lug filled. 
Finally, I shrunk the wrap around the insulation/lug join.

Until your email, I had thought that crimp-only was the new and better way. 
Now I know better. The only improvement that I really like is the adhesive, 
heat shrink connectors which are both water resistant and provide strain 
relief.

Ron

----- Original Message ----- 
From: "Arild Jensen" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Friday, July 25, 2008 1:09 PM
Subject: [Liveaboard] Soldered connections on 12 VDC buss


| Norm of Bandersnatch wrote:
| > In addition, I have had the experience of clamped joints using stranded
| > wire loosening up in time, I suppose from movement due to temperature
| > changes, the strands seem to "settle in".  After a few weeks I go back 
and
| > retighten clamped stranded wire joints.
| >
| > I have more faith in soldered stranded wire joints than in clamped 
stranded
| > wires.  I have had zero problems with any of my soldered offstickers.
| >
| > Norm
|
| REPLY
| Once again  I tend to agree with Norm.
| Sadly  many  people  still have to contend with  insurance surveyors
| and conforming to  "standards"  and  otherwise  complying with some
| arbitrary  regulation on how things must be done.
|
| ABYC for example  does not permit soldered only connections. The one
| exception being  battery cables on the battery clamp end.  Curious, why
| allow it on  the most critical location but then prohibit it anywhere 
else.
|
| While working as  the Quality Assurance Manager for an electronics
| company  selling  equipment to the government and military
| I had occasion to challenge this  solder only versus crimp  argument.
| I had  the production people prepare a number of crimped connections
| and  an equal number of soldered only connections.
| I then applied  the pull test  as per the standard  to determine the
| exact breaking point of the connection.
| To everyone's surprise the wire sometimes broke before the connection
| did.
| The test jig  provided an exact  reading of the tension pull just before
| the wire broke.
| It proved that soldered connections  properly made was equal to  crimped
| connections and in some instances exceeded the breaking strength of the
| wire involved.
| Even so we still had to conform to the "standard"   <smile>
| The government inspector said he did not have any authority to over ride
| a standard called up by contract.
|
| So yes I think Norms soldered connections are fine.  I bet they will
| probably  still be fine  when the boat itself is eventually scrapped
| many decades from now.  Steel  doesn't last forever.  Soldered copper
| does.
|
| Cheers
| Arild
|
|
|
|
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