Hello Terry,

I had a bit of a look arround for adjustable regulators, and I found
one, the LM317T which goes for arround the $2-3 mark ($2.60 out of a
1999 jaycar catalogue). It only needs a handful of support components
to make a fully adjustable 1A or so regulator, over about 1.2 - 11v
off a standard 13.8v battery. If you are still looking at this
problem, I will do up some quick circuit diagrams, diagrams for how to
make it on veroboard (once again, pretty cheap), etc and whack it up
on an FTP site, maybe if this is a reasonably common problem then
other list members could use it as well (it could also be used for
things like light dimmers etc). Anyone got a site that I could put it
on? Or maybe if I talked to the ozdat.com owner they wouldnt mind, it
would go neatly in the tech section.

Saturday, February 16, 2002, 10:08:35 AM, you wrote:

TR> Bob,

TR> AFAIK to resistance in either of the senders is linear, but as I see it
TR> that's not the main problem. The problem is the different voltages being
TR> applied to the gauge regulators in the 1600 pod and the 200B pod. You see
TR> the tank sender units go in the opposite direction to the read out on the
TR> gauge, i.e. 0 ohms @ 5v on the 1600 sender reads Full on the 1600 gauge, and
TR> 15 ohms on the 200B sender @ 5v reads a little over 1/2 on the 1600 gauge. I
TR> sent off an email to a friend in the US that i've spoken to in the past
TR> about this problem. What he did is to disconnect the fuel gauge in the 1600
TR> pod from the stock voltage regulator and bought a new regulator from Tandy,
TR> wired it all up and it works.

TR> This is what he wrote:
TR> Hi,
TR> To replace the stock 510 regulator use Radio shack cat. No. 276-1770A
TR> This is a + 5vdc Voltage Regulator 1 Amp. If you need a + 3vdc reg then look
TR> up the cat No. and they also stock a variable +-5vdc unit that's a lot more
TR> expensive. Disconnect the original, and remove the heat style regulator,
TR> (the insulator board thing) drill a small hole in the metal cover to attach
TR> the radio shack unit. Solder a wire to  the "in" side of unit to the " IGN"
TR> 12V plug. Solder in a wire to the "out" terminal of the unit to the "panel"
TR> plug. The center terminal is to chassis ground. I didn't need to hook up
TR> the ground because it was getting ground from somewhere else.
TR> Try not to use to much heat to unit during soldering or you could
TR> damage new unit. Plug it back in - works great and costs less than
TR> $2.00. Hope this works for you:>)

TR> The panel plugs he's talking about are the Fuel sender (Pin 7) and the Temp
TR> sender (Pin 4)
TR> I'm sure the stock reg replacement if we can get it will cost a few $ more
TR> than $2 here.
TR> I think with a little bit of electronics skill you could make something up
TR> yourself that's adjustable for very little cost.


TR> regards
TR> Terry

TR> -----Original Message-----
TR> From: [EMAIL PROTECTED]
TR> [mailto:[EMAIL PROTECTED]]On Behalf Of Bob - Uni
TR> Sent: Tuesday, 5 February 2002 2:27 PM
TR> To: [EMAIL PROTECTED]
TR> Subject: Re[2]: 200B fuel tank in 1600 fuel gauge calibration?


TR> Hello Terry,

TR> Is the resistance linear in both the senders? ie, at half tank the
TR> resistance is halfway through the range? If so, then I should be able
TR> to tell you how to "recalibrate" the 200B sender to provide the same
TR> resistance scale as the 1600 sender using 2 resisters, total cost
TR> would be about 20c from any electronics store, and you could use the
TR> fuel tanks present sender.

TR> Tuesday, February 05, 2002, 1:12:55 AM, you wrote:

TR>> Richard,

TR>> I've done this on a 1600 a long time ago and I've been talking directly
TR> to
TR>> Chris but as I cant find the tech info on how I did this last time due
TR> to a
TR>> HDD blow up some time back and I lost a lot of stuff. I'll paste where
TR> we're
TR>> up to but I could do with some help from the list.

TR>> The 180B sender idea just might work with a 1600 gauge without all the
TR>> frigging around getting a 200B sender to work accurately. Do you know
TR> what
TR>> voltage a 180B dash pod runs at and also what is the resistance range of
TR> a
TR>> 180B sender. It just may be the same as the 1600 and that leads me to
TR> think
TR>> that this route just may be a better solution than trying to figure out
TR> how
TR>> to get around the complexity of the 1600 gauge/200B sender problem.

TR>> Pasted for info

>>> I'll have to give this some more thought - first impressions of the
>>> problem at hand is that a 200B gauge and sender wont work in a 1600 -
>>> the 1600 pod voltage is 5v and the sender is 0-100 ohms. A 200B pod
>>> voltage is only 3v and the sender resistance is something like 15-85
>>> ohms so you see the problem. I'm not sure about the temp gauge sender
>>> on the 200B either so you could fix the fuel sender and frig the temp
>>> sender, there were at least 2 (VDO & Niles).
>>>
>>> I think using the 200B sender with a resister, probably adjustable is
>>> the go with the stock 1600 gauge.
>>>
>>> I'll be back
>>>
>>> TR

TR>> regards
TR>> Terry

TR>> -----Original Message-----
TR>> From: [EMAIL PROTECTED]
TR>> [mailto:[EMAIL PROTECTED]]On Behalf Of Richard Clough
TR>> Sent: Monday, 4 February 2002 10:23 PM
TR>> To: [EMAIL PROTECTED]
TR>> Subject: Re: 200B fuel tank in 1600 fuel gauge calibration?


TR>> Chris,
TR>> I cant answer your gauge problem but have you tried it?  180B tank
TR> sender
TR>> units work fine with a 1600 gauge. If your not keen to connect it in the
TR>> tank, remove the sender unit from the tank and connect to the wiring
TR> loom
TR>> and earth.  Operate the float arm and see if the gauge registers
TR> correctly
TR>> over the travel of the sender unit arm.  Do it slowly as the gauge is
TR>> designed to move slowly to avoid wild fluctuations.

TR>> Can you give us description of how you fitted the bigger 200B tank and
TR> fuel
TR>> filler, a few listers have been thinking of trying this for the larger
TR>> range.
TR>> ----- Original Message -----
TR>> From: "Chris Williams" <[EMAIL PROTECTED]>
TR>> To: <[EMAIL PROTECTED]>
TR>> Sent: Friday, 25 January 2002 9:54 AM
TR>> Subject: 200B fuel tank in 1600 fuel gauge calibration?


>>> Hi All,
>>>   I have recently put a 200B fuel tank in my 1600 and was woundering how
TR>> to
>>> calibrate the fuel guage as I was told it would read on about half way
TR>> when
>>> it is full.
>>>
>>> Regards
>>>
>>> Chris W
>>>
>>>
>>>








-- 
Best regards,
 Bob                            mailto:[EMAIL PROTECTED]

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