Sounds like a very thorough rebuild. I just finished doing most of this myself.
Can the front bearings be pressed with the lower strut still installed >on the hub carrier? (I don't want to remove the lower strut bolts if >not necessary, otherwise I will replace those too.)
Yes, it can be done on the car, without taking much apart, with the proper tool. If you are taking the rest of the strut/control arm apart anyway it shouldn't matter. The alignment shop will have to loosen/tighten these to adjust the camber setting. These bolts/nuts should be reusable unless they are damaged or someone else put the wrong bolt in before.
Parts I think I might need:
A arm bolts
-should be reuseable
ball joint bolt/nuts
-inexpensive, replace
steering rack boots
-??
inner cv bolts
-should be reuseable unless the socket heads are stripped
axle nuts
-you mean the big one at the outside end?, replace these with new

GBergthold

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