Writing as one who teaches materials and corrosion science, these are my 
thoughts.

1. Powder coating is fine until it gets damaged, when crevice corrosion can 
occur underneath it. Once it does, you have to get it all off, grit blast the 
rusted chassis and start again. Looks nice and lets you clean the chassis, thus 
suited to concours types.

2. Galvanising works. Galvanising with Waxoyl on top works even better at 
resisting corrosion. This is my preferred option and what my +8 has. By this 
means you have three barriers protecting the chassis: (1) the Waxoyl, which is 
easily replenished, (2) the passive oxide film on the zinc galvanising and (3) 
the zinc acting as a sacrificial anode to protect the chassis cathodically.

3. Do not expect to repair a galvanised chassis. Two problems: appallingly 
noxious welding fumes and possibly liquid metal embrittlement of the steel by 
molten zinc, if the steel gets too hot. A bent galvanised chassis is scrap. 
Been there. That's what insurance is for.

4. If you are given to doing patch-welding of things, go for an uncoated 
chassis and weld in new bits when it rusts. The thought of this  makes me 
shudder.

5. Have an uncoated chassis, make sure that it is grit blasted, etch-primed and 
finished with high-build epoxy. This works well on subsea equipment designed to 
stay on the bottom of the North Sea for decades. Mind you, they have a cathodic 
protection system, too.

6. Have a traditional, steel chassis,  grit blasted and painted, and keep it 
well Waxoyled, with annual top-ups. This is what happens on my 4/4. This also 
works.

I suspect GEE don't like galvanised chassis because they are not economically 
reparable and getting them galvanised is a pain for them, as they will have to 
subcontract the work; not because of any inherent advantage to you, the punter 
(unless you make a habit of bending chassis). This is my guess, as an ageing 
and cynical freelance engineer who has bent a chassis but hopes not to repeat 
the exercise.

Cheers,
Owen.


----- Original Message ----- 
  From: Richard Jones 
  To: mogtalk2 
  Sent: Monday, July 02, 2012 5:23 PM
  Subject: Re: [mogtalk2] chassis at G.E.E.


  I 'm certainly not a fan of powdercoating as once the surface gets cracked 
water gets under and it  bubbles - some of the surfaces on my plus 8 that look 
to be powder coated like the scuttle and some suspension parts are not good and 
once it goes you can only take it off and paint it. At least you can touch up 
galvanizing with a cold touch up - but don't know how effective that is. They 
must have a good reason for not recommending it though - did think the chassis 
fitted by the factory were galvanised. Have certainly had a galvanised climbing 
frame in the garden for the past 20 years and that is stiil as good as new, if 
not as bright and Alko caravan chassis are all galvanised to good effect.
  Richard M800RGN+8

  From: "[email protected]" <[email protected]>
  To: mogtalk2 <[email protected]> 
  Sent: Monday, 2 July 2012, 16:43
  Subject: [mogtalk2] chassis at G.E.E.


  Why do they not recommend galvanizing?

  My 1973 4/4/4 was re-chassied 20+ years ago, and unlike the original
  ungalvanized one was after about 18 years, is quite sound.
  That original one had new box cross members fitted and repaired and the
  rearmost one re-plated.

  TC
  David. 

  -----Original Message-----
  From: Paul Fileman [mailto:[email protected]] 
  Sent: 02 July 2012 15:44
  To: mogtalk2
  Subject: RE: [mogtalk2] 4/4 chassis on ebay

  >> Which advert and which month's Miscellany are you referring to?

  I meant the G.E.E. ad which I cannot find in the July issue. The price list
  on their web site refers:
  http://www.geeltd.co.uk/index.php/chassis-prices.html  - I have not used
  them so cannot comment on the accuracy of this information.

  Best regards

  Paul
   




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