Hi Ron,

It looks like Expert glues them in and they come already mounted in a bar.


The earliest DD styli were bare diamonds soldered into the bar.  It was 
found that these were prone to breakage and so Edison put the diamonds in 
tongs and then plated the diamond in the tong with nickel. The nickel 
encased diamond was then polished to a conical shape and the tip was ground 
and polished at the same time.  The polishing removed the nickel and shaped 
the diamond stylus tip, like a wooden pencil being sharpened, the wood is 
removed and the graphite is given a point.  You polish a diamond with 
diamond chips or dust impregnated on disc, I believe.  The nickel encased, 
polished diamond was then soldered into the stylus bar.  Below is an exact 
quote, I cannot include the photo so I used a different description to help.

According to Edison Diamond Disc Re-Creations records & artists 1910-1929 
page 107:

In this process the diamonds were first silver plated, then mounted on rods 
with paraffin, plated for 72 hours with nickel layers electro deposited 
under tension.  The styli were thus held under layers of nickel at thousands 
of pounds of pressure.  The nickel-encased diamonds were then polished to 
conical shape, the nickel at the stylus point being found away as the 
diamond was polished.  The finished stylus was then soldered into its stylus 
bar.  In the early days, bare diamonds were just soldered into bars and were 
prone to breakage when carelessly lowered onto the record.

Steve


> How are DD styli held into the stylus bar and what does one use to fasten 
> in
> a new one?
>
> Ron L 

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