I'm not sure but I really would avoid putting into the front crank breather 
separator pcv.  On boost that pressurises and will try to force oil/vapour back 
through the turbo if the vent part is blocked. 

You also need to take the crank breather back BEFORE the turbo not after. On 
the fiesta zetec the return is to a sandwich plate between throttle and head, 
on boost that will pressurise and cause all sort of interesting issues (such as 
blowing all the oil out of the rocker breather!). On mine I have blanked the 
sandwich plate off. The front crank breather system is standard but connected 
to a stub pipe welded to the side of the inlet tubing directly after the air 
filter.  My rocker cover is piped to an oil separator then air, however I will 
connect that to the air filter and t the crank breather in a quite a bit of oil 
'crud' still gets through the pcv. 

If none of that makes sense I can draw you a small diagram. 

M



On 7 Feb 2012, at 22:18, nigelp <[email protected]> wrote:

> Thanks guys.  Thought you'd cracked it Jim, so went to look and then
> realised this is right where I've hacked away to get the starter in to
> mate to the Type 9 box.  Still thee are plenty of other bosses around
> the alloy sump housing.  Will have a look this weekend, but right now
> I am leaning towards using the standard Zetec breather assy with a
> turbo return boss welded on on the side where the separated oil runs
> back into the sump.  The aperture is so much larger than the turbo
> return pipe, that I can't imagine it getting swamped, the flow from
> the oil separating out from the breather can't be that great and there
> is a guard on the breather to prevent splash from the crankshaft.  I
> may well put a contingency boss on the sump just in case!!  The key
> decision is whether to take the breather outlet to a catch tank, but
> am not sure of the benefit.  I guess if I do that though, it will
> provide a more visible warning of any problems and I don't want the
> risk of sending any oil through to the plenum!!  Opinions always
> welcome.
> 
> regards
> 
> Nigel
> 
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