Hi All
Any thoughts, suggestions or help on the following issue with a 1.6i mk3 
XR2i engine in my son's H4. I'll go through the issues as they've come up.

The car would occasionally die, and my son had also reported that it 
kangaroo'ed - the rev's "randomly rising and falling (seemed to happen if 
the car was hot, as it was always OK when I got to it in my role as IR)

On any occasion it was dead, I found there was no spark, and simply 
wiggling the connector on the solid state coil pack would seem to bring it 
to life.

I took the plug and a length of cable off the car and inspected and cleaned 
the plug - which all seemed ok - when the problem persisted I bought a new 
coil pack. when I swopped this, I had a problem with the car, it ran OK in 
neutral, but when trying to get off the drive, up hill, it sputtered,back 
fired and died. I swopped the coil packs back, and checked they were 
exactly the same, which they were. I became convinced having had the plug 
leads on and off the coil pack a number of times, that I'd messed the 
firing order up. I traced the leads and labelled them, put them back with 
the new coil pack and all was seemingly OK ( the car has previously had new 
plugs and plug leads as part of a "service")

The problems with car dying and reported kangarooing continued. I've 
checked all the breather pipes as suggested by Haynes, and also changed the 
fuel filter, as it was suggested to possibly be a fuel problem (despite the 
strange wiggle the connector fix for no spark) one other slightly strange 
thing occurred during the issues, the rev counter packed up. I had a look 
at the wiring diagram and couldn't figure it out, clearly wasn't a feed 
from the distributor!!

I used the car for a couple of journeys, and experienced the Australian 
phenomena. It initially seemed as if the car was in the wrong gear, and 
slipping the clutch and upping the revs got through it, but later I had the 
full kangarooing and random revs, followed by the engine dying. A quick 
check under the bonnet when it wouldn't restart and a wiggle of the coil 
connector and away we went.

I was working away and didn't have the time to do any more work on the car 
until recently. I checked everything over (connectors etc) and tried to get 
a replacement coli lead with wires attached, but my local ford breakers 
have shut down, and my inquiries have so far proved fruitless. 

I tried the car out late last week, having finished working away - it 
wouldn't start, but the jiggle trick sorted it. I now noticed the rev 
counter was working again, but seemed to be showing incorrect readings (c 
3000 revs for a fast tick over). The car seemed OK, but trying to get it 
off the drive revealed the sputter,back fire and die, problem had returned. 
I convinced myself that the nature of the issues, suggested that the ECU 
must be at fault. Haynes suggests that if any of the various sensors have 
issues the engine is likely to run but not at optimum, so I found one on E 
bay and bought it. It arrived today, and chnaged it out - and I've got 
exactly the same problems with the car - rev counter works but reads high, 
and the engine fails under load.

oh for the days or carburetors and points

StevieCee

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