RE: Verifying functionality of the equipment for Production Safety Testing

2000-09-26 Thread Matthew Meehan

Paul,

There will always be some small current flowing during a hipot test.
If there isn't any current flowing, it's probably because you're circuit
is open somewhere (probably the test jig, or the hipot tester's leads).  
To prevent this problem from going undetected some manufacturers
began to include an adjustable minimum current detection circuit.
An alarm sounds if the set minimum current is not detected 
while the equipment is in test mode.  I think QuadTech and Kikusui
both sell equipment with minimum current detection.

A nice feature, but I sometimes wonder how reliable it is.  

If this is manufacturing's only reason for purchasing a new hipot tester,
you might suggest that they just buy a calibrated resistor.  Before performing
the hipot test, check the hipot tester using the resistor.  That way you can
be check both the voltage across the test points, and the correct function 
of the current monitor in the hipot tester.  

Additionally, if you check the hipot equipment before each equipment 
test you can justify longer periods between hipot calibrations.
This can save you quite a bit of pocket change.  A good resistor has high
reliability and can calibrated much more cheaply.
This isn't too practical for high volume production line testing, but can
work pretty well for some machinery manufacturers.  Even if you are
doing high volume, you can still reasonably use this approach
by testing at the beginning and at the end of a lot (kind of a drag if 
you have a problem with the last unit though).


Matt

 
 Folks,
 
 My manufacturing  contacts have asked for a lead on a supplier of test
 equipment that I can use to be able to test the Hi pot lead for it not to
 be open. If you run the Hi Pot test holding the lead in the air it will
 pass . We need a way to test that the lead is not open .
 
 The Test requirement (as far as I know) is to verify functionality of the
 equipment before testing.
 
 Best Regards,
 
 Paul J. Smith,  Teradyne
 
 
 
 
 
 
 
 
 Kevin Harris harr...@dscltd.com on 09/25/2000 01:39:29 PM
 
 Please respond to Kevin Harris harr...@dscltd.com
 
 
 
 
 
   
   
   
  To:  'Maxwell, Chris' chr...@gnlp.com
   
  cc:  EMC-PSTC (E-mail) emc-p...@ieee.org(bcc: Paul J 
   Smith/Bos/Teradyne) 
   
   
   
  Subject: RE: Battery Safety  
   
 
 
 
 
 
 
 
 
 Hi,
 
 I've seen this done before on low current designs. Sometimes when you
 replace the batteries in this type of design the circuit voltage does not
 have time to drop completely away due to the charge saved on bulk
 capacitors. When the new batteries are added the circuit comes up in a
 peculiar state. This is particularly true of uP power on reset circuits.
 There are more elegant ways to take care of this problem but I suppose a
 single resistor would be the cheapest (if one ignored battery life).
 
 Regards,
 
 Kevin Harris
 Manager, Approval Services
 Digital Security Controls
 
 
 
 -Original Message-
 From: Maxwell, Chris [mailto:chr...@gnlp.com]
 Sent: Monday, September 25, 2000 11:31 AM
 To: 'EMC-PSTC Internet Forum'
 Subject: Battery Safety
 
 
 
 All,
 
 We have inherited a design from a company which we purchased.  The product
 is a handheld and can be operated from a pair of Alkaline batteries.
 Inside
 the unit, there is a 91 KOhm resistor across the + and - terminals of the
 batteries.  Since the people who designed the instrument are long gone,
 some
 of my collegues have asked me if this resistor could be a safety  feature.
 
 I can't think of any way this resistor would help the safety of the
 instrument.  I did read through the safety test report; and I found no
 reference to this resistor being required.   All it does is provide a
 constant drain on the battery (reducing battery life).  It has been
 suggested to me that some designers put resistors across batteries to
 reduce
 the electrical noise in a product.  To me a capacitor would be better for
 this because it wouldn't drain the battery while it was filtering.  Even
 so,
 isn't a battery the ultimate capacitor?  I'm just drawing a blank why
 anyone
 would do this.  I'd love to recommend that we pull this resistor out
 because
 it's a pain to solder and it 

RE: Vibration and Shock Testing

2000-09-01 Thread Matthew Meehan

Rick,

Try the IEC 60068 series.  You'll need part 1 (IEC 60068-1)
and an appropriate part 2.
Warning! May cause drowsiness.
Do not operate heavy machinery while reading.

IEC 60068-2-47 (1999-10)
Environmental testing - Part 2-47: Test methods - Mounting of components, 
equipment
and other articles for vibration, impact and similar dynamic tests

IEC 60068-2-50 (1983-01)
Environmental testing. Part 2: Tests. Tests Z/AFc: Combined cold/vibration
(sinusoidal) tests for both heat-dissipating and non-heat-dissipating specimens


IEC 60068-2-51 (1983-01)
Environmental testing. Part 2: Tests. Tests Z/BFc: Combined dry heat/vibration
(sinusoidal) tests for both heat-dissipating and non-heat-dissipating specimens

IEC 60068-2-53 (1984-12)
Environmental testing. Part 2: Tests. Guidance to Tests Z/AFc and Z/BFc: 
Combined
temperature (cold and dry heat) and vibration (sinusoidal) tests

For more information you might want to contact a company that
performs HALT (Highly Accelerated Life Test) and/or
HASS (Highly Accelerated Stress Screen).
They should be able to advise you about industry standards
and  make recommendations regarding your products.

Regards,
Matt



 This may not be the correct group to ask environmental questions, but I
 thought it was a good place to start considering so many in the group wear
 different hats or have past experience. In an effort to understand
 principles of shock and vibration compliance, I have searched companies
 like HP, Compaq and CISCO only to find if vibration and shock are called
 out it is not even the same within the same company.

 The task is to define the correct vibration and shock testing for
 electronic equipment, considering operational, non-operational and
 transportation will have different levels.

 Are there accepted existing standard like CISPR 22 and IEC 60950 for
 vibration, shock or other environmental parameters?

 Is there a similar group to this one that deals with environmental testing
 and compliance?

 Thank you in advance for time on this matter.

 Rick Linford
 rlinf...@phobobs.com





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FYI: Report of the Independent Expert Group on Mobile Phones entitled Mobile Phones and Health

2000-05-16 Thread Matthew Meehan

According to their website:

The report of the Independent Expert Group on Mobile Phones entitled Mobile 
Phones
and Health was published on Thursday, 11 May. A press conference was also held 
on 11
May at The Royal Academy of Engineering, London.

The report is available here: http://www.iegmp.org.uk/IEGMPtxt.htm

Matt


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RE: BG Approval

2000-05-11 Thread Matthew Meehan

Dear Peter,

BG stands for Berufsgenossenschaften (don't ask*).  I think the certification 
mark
BG has a rather overweight ... uh thinness challenged i to the left of it.
The interlock was certified by the BG Institute for occupational safety in 
Germany.
You may also see IEC/EN 60947-5-1 (chapter 3) written on the switch.  This 
signifies
that it is a positive opening device.

Regards,
Matt

*Professional associations dealing with statutory insurance and the prevention 
of
accidents (and many other things).

 Dear Group,

 An interlock has BG Approval. Does anyone know what it is?

 Peter Merguerian
 Managing Director
 Product Testing Division
 I.T.L. (Product Testing) Ltd.
 Hacharoshet 26, POB 211
 Or Yehuda 60251, Israel

 Tel: 972-3-5339022 Fax: 972-3-5339019
 e-mail: pmerguer...@itl.co.il
 website: http://www.itl.co.il






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RE: Actual requirement or money making scheme?

2000-05-11 Thread Matthew Meehan

Hi Brent,

 Subject: Actual requirement or money making scheme?

Definitely an actual requirement. (about the rest of your subject: No comment). 
 

Decision:
Original CB Test Reports can be subjected to three (3) amendments only, after
which a new CB Test Report and associate CB Test Certificate shall be issued.
Explanatory notes:
Experience shows that by making more than three amendments to a CB
Test Report the technical features of the initial product becomes such
that the tracking against the Master File can be lost.

To get your very own copy go to:
http://www2.imq.it/ctldecisions/collect.htm
choose sheet 291 (bottom right)

Regards,
Matt

 Subject: Actual requirement or money making scheme?
 
 
 
 Hello wise colleagues -
 
 Just recently, we have decided to add some alternate components to one of
 our CB Reports and was informed by a particular agency that we needed to
 have a new CB Report issued since we already have 3 updates to the existing
 report.
 
 In the past, we were able to add an alternate plastic to the CB report and
 just pay for an addendum (few thousand...I know, I am already getting ripped
 off).  But, now to add an alternate component and pay for a full CB Report
 and Certificate?!  That does not make sense.  After talking to the project
 engineer, he indicated that this is the direction of his organization and
 this interpretation will be implemented across the board with all member
 agencies.  We only have a few products with few changes.  I would hate to
 work for a computer manufacturer who changes the disk drive manufacturer and
 model numbers like it was last month's model.  Oh yeah, it was last month's
 model.
 
 All I know is that this change in policy will push me well over budget this
 year.  Without turning this into a bashing session of any particular agency,
 can anyone direct me to an agency that has a more relaxed interpretation of
 the CB Update requirement?
 
 Thank you very much for your time and your expert advice.
 
 Best Regards,
 Brent Taira
 
 
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RE: Number of connections per terminal - chapter and verse?

2000-03-15 Thread Matthew Meehan
Lauren,

The EN 60947-* specifies the tests for Circuit Breakers, Control Switches,
Terminal Blocks, ... The test series assumes that only one unprepared
conductor will be attached to a terminal unless the manufacturer specifies
otherwise.  When the manufacturer specifies otherwise, the tests become
quite time consuming.  Although I can't comment on the relevance
of the test series to actual installation conditions, I can tell you that I
have seen tests with multiple conductors fail on multiple occasions.

Anyway, connecting more than one conductor (when not specifically allowed)
is using a component outside of it's approved (certified) specifications.

If you want to quote a specific requirement from the 204, look in Chapter
14,
Wiring Practices.

Matt

 -Original Message-
 From: owner-emc-p...@ieee.org [mailto:owner-emc-p...@ieee.org]On Behalf
 Of Crane, Lauren
 Sent: Wednesday, March 15, 2000 5:07 AM
 To: 'emc-p...@ieee.org'
 Subject: Number of connections per terminal - chapter and verse?



 Safety minded folk,

 I am stumped finding chapter and verse on the following common sense ideas
 (i.e. in what part of which standard are the following issues addressed).
 Sometimes the simplest things are the hardest to find! Any corrections
would
 be appreciated. I generally work in the realm of the NEC (NFPA 70), NFPA
79,
 EN 60204 and EN 61010-1 (aka UL3121). If you know of a related section in
 one of these I would appreciate the direction.

 1. Unless explicitly stated otherwise in the manufacturer's documentation,
 it is only appropriate to apply one wire to one terminal on a commercial
 electrical device such as a contactor or circuit breaker.

 2. For screw-terminal terminal strips, there should be no more than two
ring
 or spade lugs, this includes jumper straps between barriers.

 Lauren E. Crane
 * Eaton Corporation, SEO
 * Ion Beam Systems Division
 * Manager - Product Design Safety and Compliance
 * lcr...@bev.etn.com  978.921-9745


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Re: What is Fire-wire?

2000-01-11 Thread Matthew Meehan

Hi Robert,

Try PC World Online for a good primer.

http://www1.pcworld.com/heres_how/article/0,1400,14371,00.html

Regards Matt

 
 Heard of this high speed interface?
 
 Anybody know about it?  
 
 Need information, please.
 
 Something about IEEE1394
 
 Is the cable defined *very* well?  like CAT-5?
 
- Robert -
 
 
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Re: Servicing and Repairs

1999-12-24 Thread Matthew Meehan

Brian,

You can provide maintenance and servicing info to your customer.
Just be sure your manuals are in order.

To write a any kind of manual, a clear definition audience is necessary.
In your case, you are considering the training and knowledge of the
average laboratory user - about the hazards of performing maintenance
on electrical equipment (best to assume none).  Qualified as a
scientist (even in an electrical field) has no relation to a qualification
to perform maintenance tasks.

Tasks requiring the ability to understand (and avoid) the hazards
present must only be carried out by truly qualified personnel.
You recognize this in the construction of your equipment.
 My main area of difficulty lies in that we rely on the fact
 that our electronic units are located behind locked doors or screwed
 panels to achieve our LVD compliance.

You should clearly establish at least two categories of personnel who
will be interacting with your equipment:

1. Skilled personnel (maintenance staff, specialists).
You must define the general skills/knowledge required
or the necessary qualification(s) of skilled personnel.

You must also specify any specific training/knowledge these
skilled personnel will require to be able to recognize and avoid
any proprietary hazards in your equipment.

2. Users (operators).
Assume:
they cannot recognize any hazards
(they only know what you've told them in the manual)
they will ignore many of your warnings
(which is why some designers use special screws for closing off
non-user areas)

You cannot assume that the user is a skilled person.
EN 61010 does not assume this.

Your duty as the manufacturer is to CLEARLY separate tasks
which can be performed by users from those which must
only be performed by skilled/trained personnel.
Then, you must explain how to carry out these tasks safely.

Regards,

Matt

PS
If you want to talk about the qualifications of scientists - just browse
around
the internet.  Or go directly here:
http://www.rli.com/accident/year_lists/pre-1987.html
#021: 1977: Scientist blinded by pulsed Nd:YAG laser.
A scientist was partially blinded by a reflection from what was called a
relatively weak Nd:YAG The exposure in the eye was approximately 6 mJ.
However, 6 mJ in a 10 nsec exposure time creates enormous peak power
approximately a thousand times greater than the limit allowed into the eye.
Although the laser was thought to be relatively weak, in fact it was many
orders of magnitude above the accepted safe exposure limit.
As a result of the exposure, a vitreous hemorrhage was produced and the
person went into shock. Fortunately, the hemorrhage did not produce a foveal
lesion, and eventually some vision did return.
The accident was due to the fact that although eye protection, was
available, it was not being used. This incident could have been avoided if a
laser safety program had developed a safety awareness so that people wore
protective eyewear.















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Re: Ground lugs

1999-12-20 Thread Matthew Meehan

 Happy Holidays group,

 In getting agency approval on our I.T.E. product, the safety ground
terminal
 has come into question.
 When hard wiring a product, Para. 3.3.7 indicates that the conductor is to
 be clamped between metal surfaces, and the terminal shall not damage the
 conductor. This has been interpreted as the terminal must have a metal
plate
 that clamps down on the conductor, and no rotational stresses from the
screw
 are applied to the conductor.

Hi James,
Not clear what the problem is here.  Rotational stresses?  Is the
conductor being visably damaged by your terminal?  If not, sounds like
someone's getting a little overzealous.

The clamping plate you refer to is used to secure the conductor - not to
prevent
rotational stresses from the screw.

Additionally, European standards such as EN60947 recognize, and even contain
drawings of the type of terminal you describe - without clamping plates.
Problem is, if you show this to your agency, they may decide they want to
carry
out testing according to the requirements of the standard (EN60998/999 are
probably more appropriate in this case).

Rather than worry about rotational stresses - I would be more worried
about
long term security.  Is it really a screw terminal, or is it a stud (bolt)
terminal?
In the case of a screw type terminal for PE, I would generally expect to see
a
stud terminal with a bolt, a clamping plate, and a spring (lock) washer.

If you feel confident about your terminal  however, crimp a terminal lug to
the conductor.  This should solve your problem with the agency about
rotational stresses.

 In Europe, I understand that a rail terminal block, where one of the
 terminals is shorted to a rail, is generally used, and accepted, but
 somewhat costly. There may also be alternatives, but we haven't found an
off
 the shelf one yet.

Somewhat costly is an interesting expression.  I've heard this and
relatively
expensive both offered as reasons when designers don't want to change
their design.  Can anyone give me a rough idea (perhaps as a percentage of
unit cost) of what somewhat costly mean?

 I am looking for a grounding terminal that accepts #14-#18 AWG wire, has a
 clamping plate, is tin plated, and has a mount or hole for direct
connection
 to a chassis.

Most of the approved terminals I know of are for rail mounting (DIN...).
Don't
think it would make too much sense to install a rail just for one PE
terminal.
If you're looking for rail mounted terminals however, check Weidmueller and
Wago.  Both companies offer PE terminals that can be snapped onto a carrier
rail.  Worth a look if you're including many terminals in your equipment.

Good luck,
Matt



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Re: warning label overkill?

1999-12-06 Thread Matthew Meehan

Sean,
 Serious question even though this involves a non-electrical product: at
 what point do warning labels undermine themselves?

This is a good question.  Unfortunately, it's very difficult to answer.
One of the biggest problems is that response to warning labels varies
greatly depending on the viewer's age, education and cultural background.

 It didn't seem to be any more carbonated than the Cokes I usually buy. I
 can see the point of such labels on Champaign with the corks that often
 become projectiles. But the physics of a screw-off soda bottle cap just
 doesn't seem to have the same ballistic potential. (I know, I know, the
 GC made them do it. But still.)

Contrary to what you might think, these caps do have ballistic potential.
To read an opinion on one of these suits, follow the link below.
Caution! The information at the end of this link may cause drowsiness.
Do not design equipment while reading.
http://www.trinity.edu/departments/business_admin/lone2.htm

Roughly, the points of interest:
In 1976 a witness for ALCOA testified that from 1967 to 1975, thirty four
personal injury law suits were filed against ALCOA (cap blow off).
One of the main points of contention during the subsequent trial (and
appeals) was to determine if ALCOA had done its duty to inform the final
user of the possible hazard of cap blowoff.  Since ALCOA was not the actual
manufacturer (manufacturing was performed based on their patented design) -
could they really make sure that the final user was informed?  No. But what
must they do convince a jury that they tried to make sure the user was
informed?
One of the judges felt that if ALCOA had made a contract with the
manufacturer/bottler - requiring the man. to include a (proper?) warning on
the bottle - ALCOA would be performing its duty to inform.

So what does this mean now?
If there is an injury from blowoff, everyone pays (liability is not avoided
by labelling).
However, if there is a warning label, everyone probably pays less.

 I was surprised to find this warning label on a 20 oz bottle of Dr.
 Pepper. It seems to be unique to that brand -- Coke, Pepsi and whatnot
 don't seem to carry it.

Maybe it was not Dr. Pepper's desire to put the label on.  Maybe the
designer of the closure system required it.

 ! WARNING (exclamation point is inside a triangle)
 CONTENTS UNDER PRESSURE. CAP MAY BLOW OFF CAUSING EYE OR OTHER SERIOUS
 INJURY. POINT AWAY FROM FACE AND PEOPLE, ESPECIALLY WHILE OPENING.

All capitals for the message is not in accordance with the relevant ANSI
standard.
Furthermore, a non pictorial warning is better than nothing -  but not best
case.
Also, did the warning get your attention BEFORE you were in range?
But I guess this is another topic.

If you really want some gratuitous warnings the list below taken from
http://www.geocities.com/ResearchTriangle/System/8884/more.html

Caution: The contents of this bottle should not be fed to fish.-- On a
bottle of shampoo for dogs.
Do not use while sleeping--On a hair dryer
Do not light in face, nor expose face to flame--On a lighter
Warning: May cause drowsiness--On a bottle of Nytol brand sleeping pills
Not to be used as a personal floatation device--On a 6X10 inch inflatable
picture frame
Do not drive the cars in ocean--In small print at the bottom of the
screen, during a car commercial which showed the car in the ocean
Do not put lit candles on phone--On the instructions for a cordless phone
Do not put in mouth--On a box of bottle rockets
Warning: Misuse may cause injury or death--Stampled on the metal barrel of
a .22 calibre rifle
from http://www.geocities.com/ResearchTriangle/System/8884/more.html

Thanks,
This was a real eye-opener for me!
Matt



 --
 Sean Oberle
 Vice President of New Products
 Washington Business Information, Inc.
 1117 N 19th St, Ste 200, Arlington, VA 22209
 Voice: 703/247-3429; Fax: 703/247-3421



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Re: Article to UL

1999-12-02 Thread Matthew Meehan

 Hello Matthew!

 I think that under US tax code the terms non-profit
 and not-for-profit have special, distinct meanings
 that govern how the organization must handle income
 and profits.  Again, not being a tax law expert, I
 could not explain what the difference is.
The IRS helpfully points out that Non-profit and not-for-profit are state
law concepts.  (Experts and non-experts alike can find such info at
http://www.irs.gov).  UL derives its tax-exempt status from ยง 501(c)(3) of
the Internal Revenue Code.  This is the section defines charitable,
religious, educational, scientific, . organizations that are considered
tax-exempt.
 As to your second question, I object!
Objecting to UL's tax-exempt status?  Frank, people who test in glass
laboratories shouldn't ...

Or is my understanding of TUV (current and past) in need of revision?

Regards,
Matt





 Regards,

 Frank West
 Sr. Engineer
 TUV Rheinland of NA

 --- Matthew Meehan mee...@i-kk.co.jp wrote:
 
  Hello Frank,
   As my UL friends are always quick to point out,
  they
   are not-for-profit, not non-profit.  Not being
  expert,
   I assume there is some subtle difference that is
  lots
   on the rest of us.
  nonprofit - not established to make a profit
  (nonprofit organizations) -
  Cambridge Dictionary of American English
  (http://www.cup.cam.ac.uk/elt/dictionary/)
  By this definition, UL is a nonprofit organization.
  I assume that your
  friends (and the Post) consider profit to mean
  money that a business earns
  above what it costs to produce and sell goods and
  services.   Given the
  general usage of the prefix non, and that UL's
  earnings are higher than
  it's costs - perhaps they feel that not-for-profit
  more clearly describes
  the company.
   A more general question is, why is does UL
  continue to
   enjoy special consideration when what they are
  doing
   is not unique?
  
   Regards,
  
   Frank West
   Sr. Engineer
   TUV Rheinland NA
  Is it necessary to do something unique to enjoy
  special consideration?
  When you say special consideration, I assume you
  are referring to UL's
  tax-exempt status.
  Do you object to UL's tax-exempt status, or covet
  it?
 
  Regards,
  Matt
 
 
 
 
   --- Barry Ma barry...@altavista.com wrote:
   
Chaz, Why do they call UL a non-profit
  organization?
Barry
Anritsu Co.

From: Grasso, Charles (Chaz)
gra...@louisville.stortek.com, on 11/24/99
  1:23
PM:
   
Forgive a jaded old man but two things jumped
  out at
me when I read the article.
   
1. In many other countries, standards are set
  or
approved by a government entity with industry
involvement. U.S. safety standards, on the other
hand, are set primarily by private industry -
  either
in independent labs such as UL or by industry
associations or organizations. The CPSC, an
independent regulatory agency charged with
protecting consumers from hazardous products,
imposes federal regulations only when it
  believes
industry's voluntary efforts are insufficient. 
   
Oh Boy. Lets see look like UL is ripe for a
government takeover to me!!
   
2. Many experts interviewed contend that UL's
  recent
problems can be traced to the way the company is
organized and funded - with more than
  nine-tenths of
its revenue coming from companies for testing
products. UL also sets industry safety standards
  -
which it then measures products against - but
  does
not
charge for that. Lets see - if we reorganize and
  -
more importantly - change the funding (a
  euphemism
for taxation) then we'll all be safer!!
   
Sorry - Just could not resist..
   
   
   
  
 
 __
Open your mind.  Close your wallet.
Free Internet Access from AltaVista.
http://www.altavista.com
   
   
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administrators).
   
   
   
  
  
   =
   Frank West
   Senior Engineer
   TUV Rheinland of North America
   NW/Portland OR Office
   __
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   Thousands of Stores.  Millions of Products.  All
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Re: Article to UL

1999-11-27 Thread Matthew Meehan

Hello Frank,
 As my UL friends are always quick to point out, they
 are not-for-profit, not non-profit.  Not being expert,
 I assume there is some subtle difference that is lots
 on the rest of us.
nonprofit - not established to make a profit (nonprofit organizations) -
Cambridge Dictionary of American English
(http://www.cup.cam.ac.uk/elt/dictionary/)
By this definition, UL is a nonprofit organization.  I assume that your
friends (and the Post) consider profit to mean money that a business earns
above what it costs to produce and sell goods and services.   Given the
general usage of the prefix non, and that UL's earnings are higher than
it's costs - perhaps they feel that not-for-profit more clearly describes
the company.
 A more general question is, why is does UL continue to
 enjoy special consideration when what they are doing
 is not unique?

 Regards,

 Frank West
 Sr. Engineer
 TUV Rheinland NA
Is it necessary to do something unique to enjoy special consideration?
When you say special consideration, I assume you are referring to UL's
tax-exempt status.
Do you object to UL's tax-exempt status, or covet it?

Regards,
Matt




 --- Barry Ma barry...@altavista.com wrote:
 
  Chaz, Why do they call UL a non-profit organization?
  Barry
  Anritsu Co.
  
  From: Grasso, Charles (Chaz)
  gra...@louisville.stortek.com, on 11/24/99 1:23
  PM:
 
  Forgive a jaded old man but two things jumped out at
  me when I read the article.
 
  1. In many other countries, standards are set or
  approved by a government entity with industry
  involvement. U.S. safety standards, on the other
  hand, are set primarily by private industry - either
  in independent labs such as UL or by industry
  associations or organizations. The CPSC, an
  independent regulatory agency charged with
  protecting consumers from hazardous products,
  imposes federal regulations only when it believes
  industry's voluntary efforts are insufficient. 
 
  Oh Boy. Lets see look like UL is ripe for a
  government takeover to me!!
 
  2. Many experts interviewed contend that UL's recent
  problems can be traced to the way the company is
  organized and funded - with more than nine-tenths of
  its revenue coming from companies for testing
  products. UL also sets industry safety standards -
  which it then measures products against - but does
  not
  charge for that. Lets see - if we reorganize and -
  more importantly - change the funding (a euphemism
  for taxation) then we'll all be safer!!
 
  Sorry - Just could not resist..
 
 
 
 __
  Open your mind.  Close your wallet.
  Free Internet Access from AltaVista.
  http://www.altavista.com
 
 
  -
  This message is coming from the emc-pstc discussion
  list.
  To cancel your subscription, send mail to
  majord...@ieee.org
  with the single line: unsubscribe emc-pstc
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  jim_bac...@monarch.com, ri...@sdd.hp.com, or
  roger.volgst...@compaq.com (the list
  administrators).
 
 
 


 =
 Frank West
 Senior Engineer
 TUV Rheinland of North America
 NW/Portland OR Office
 __
 Do You Yahoo!?
 Thousands of Stores.  Millions of Products.  All in one place.
 Yahoo! Shopping: http://shopping.yahoo.com

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Re: Grounding Questions

1999-11-17 Thread Matthew Meehan

Robert,
I don't think GFIs are failsafe.  Don't they all come with test buttons?
Matt



 Why has no one mentioned using a GFI detector as a failsafe way to make
 certain the installation is done per spec?

 After all, in the US the manufacturer still comes out liable for any
 damages.

   - Robert -

 -Original Message-
 From: Crabb, John jo...@exchange.scotland.ncr.com
 To: 'Price, Ed' ed.pr...@cubic.com; 'emc-p...@ieee.org'
 emc-p...@ieee.org
 Date: Tuesday, November 16, 1999 3:03 AM
 Subject: RE: Grounding Questions


 
 Ed, we do not find it necessary to specify an additional ground for our
 Automated Teller Machines, other than the ground provided thru the
 power cord. They are used in similar circumstances to your products.
 We do state in our site preparation documents, WARNING This
 equipment must be earthed. If for any reason the product was not
 grounded, I suspect you would find out quite quickly, since the leakage
 current, although under 3.5 mA, would be noticable !!
 Regards,
 John Crabb, Development Excellence (Product Safety) ,
 NCR  Financial Solutions Group Ltd.,  Kingsway West, Dundee, Scotland.
DD2
 3XX
 E-Mail :john.cr...@scotland.ncr.com
 Tel: +44 (0)1382-592289  (direct ). Fax +44 (0)1382-622243.   VoicePlus
 6-341-2289.
 
 
  -Original Message-
  From: Price, Ed [SMTP:ed.pr...@cubic.com]
  Sent: 15 November 1999 22:12
  To: 'emc-p...@ieee.org'
  Subject: Grounding Questions
 
 
  Hi Listmembers!
 
 
  I have some questions about electrical power feed grounding.
 
  One of our divisions makes revenue control equipment (turnstiles,
change
  machines, ticket vending machines) which are installed in rapid transit
  stations. The physical installation ranges from free concrete floor
  standing
  to mounting in a concrete wall alcove. All machines have massive
  (vandalism
  problems with cash inside machines) stainless steel housings which the
  public can and will touch constantly (while standing on possibly wet
  concrete floors).
 
  In the USA, the power for these machines is supplied from a central
  distribution panel, through conduit, to a surface-mount electrical box
  equipped with a Twist-Lock style female connector. (All items up to and
  including the female outlet are customer supplied, and the distance
from
  the
  distribution panel to the box may be as much as 1500 feet.) The power
  supplied is 277 VAC, 60 Hz single phase power, in a 3 wire system
(third
  wire is safety ground), with a typical load of about 4 Amps.
 
  Should we provide a separate ground stud on our machine case and
require
  the
  transit district to provide a ground rod at each machine site? Does
this
  present any problems with duplicating the electrical ground which may
(or
  may not) exist at the distribution panel? Can we realistically depend
on
  the
  third wire ground for safety? If several machines are mounted in a
  gallery,
  should we have a ground rod for each machine?
 
  Thanks in advance!
 
  Ed
 
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Re: Shielded Enclosure Fire Hazard

1999-11-17 Thread Matthew Meehan

 My lab just had an annual inspection visit by our friendly fire hazard
 inspector. Seems that after 4 successive years of inspections, I suddenly
 failed this year.

Hi Ed,

Don't shoot the bearer.  Go find the guy who passed you the last 3 years -
shoot him.
If it's the same guy - well it's nice to see he's got the devotion to
re-evaluate his own work (and the ability to admit errors - no small feat in
an inspector).

 Now I'm all in favor of sprinklers; there's several in the ceiling of the
 parent room that contains my enclosure. But that doesn't protect the
 contents of the shielded enclosure. What if a fire started inside the
 enclosure and then had time to grow? The parent room sprinklers might not
be
 able to stop the blaze then! Never mind that there's almost no fuel within
 the enclosure; just fire-retardant rated anechoic foam and a 10' long
table
 made out of wood 4x4's.

Ed, don't you think the inspector stopped by the water cooler to check on
your prospects?
Do you mean to tell me you haven't heard the rumors?
I heard they were moving you out to baha to work on your open site ideas -
and your lab is going to be turned into a storage area for all unread
quality documents (lot of tinder there).

 So I don't suppose this is really about common sense. Has anyone recently
 addressed the issue of fire protection within a shielded enclosure? Or

A fire enclosure for people, hmm.   Is this your secret shake and bake
recipe?

Seriously though, unless you could get the room certified as a fire
enclosure I don't think you'll get any flexibility from inspector.
Sorry I couldn't be more humorous but its been a long day.

Matt


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Re: impact /probes

1999-11-16 Thread Matthew Meehan

try www.ergonmicsusa.com

- Original Message - 
From: Dwight Hunnicutt dwight.hunnic...@vina-tech.com
To: EMC PSTC emc-p...@ieee.org
Sent: Wednesday, November 17, 1999 3:20 AM
Subject: impact /probes


 
 Mech testers-
 
 Anyone know of sources for the UL1950 Impact Ball (500g, 50mm dia.)?
 (I know of one online source, but $150 for a ball?!?  How about a
 ball-bearing shop?)
 
 Also, how about a source for the UL1950:
 Test Pin (Fig. 20)
 Telecom Test Probe (Fig. 16)
 
 thanks
 D
 -- 
   _
 
   DWIGHT HUNNICUTT   Sr.Compliance Engineer
  
  _/_/   _/ _/_/  _/ 
 _/_/   _/ _/_/  _/ _/ _/  
_/_/   _/ _/  _/_/_/_/ 
_/  _/_/ _/_/_/_/_/_/
 _/  _/ _/_/_/_/   
 
  T  E  C  H  N  O  L  O  G  I  E  S
  510-771-3349  520-244-2721 fax
  www.vina-tech.com
   _
 
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Re: Humidity Test

1999-11-11 Thread Matthew Meehan

 Can anyone steer me to an appropriate standard that would specify
 Humidity tests for a heavy industrial product?

 Best Regards,

 Bill Jacowleff

Bill,
Appropriate covers a lot of ground.  Especially since you didn't specify
your market (country, equipment category (e.g. semiconductor machinery)).
You also didn't mention if you are interested in compliance - or if you're
just looking for a little light reading.
If you're looking for international standards try searching:

http://www.iec.ch/

Since you have not specified I'll just stick with the general standards
(there may be a more suitable product family standard).

IEC 60204-1 (1997-10)
Electrical equipment of industrial machines - Part 1: General requirements
Provides a requirement stating that machines must be capable of correct
operation at 40 degress C (humidity =50%).
This requirement can be altered however by agreement with your customer (see
Appendix B).

You might also consider the following standards:

IEC 60068-2-56 - Ed. 1.0 - Bilingual
Title: Environmental testing - Part 2: Tests. Test Cb: Damp heat, steady
state, primarily for equipment
Publication date: 1988-12
TC: 104 (ENVIRONMENTAL CONDITIONS, CLASSIFICATION AND METHODS OF TEST)
Pages: 15
Price: 36.00 CHF (price code : H).
Abstract: Determines the suitability of electrotechnical products,
principally equipment, for use and storage under conditions of high
humidity.
You would also need the IEC 60068-1 as well.   I imagine a few different
tests plans are described in the standard.

IEC GUIDE 106 (1996-07)  Ed. 2.0  CHF 27.00 17 pages
Guide for specifying environmental conditions for equipment performance
rating
This standard is listed in the bibliography of the IEC 60204

Hope this helps.
Regards,
Matt



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Re: Hot Surface. Hot air.

1999-10-08 Thread Matthew Meehan

 Now, 70 degrees C for external equipment surface that may be
touched
 seems pretty high to me. 100 degrees C metal surface will, I believe,
cause
 a burn to that part of the human body that touched it.
 So maybe my interpretation  is not true ??and,  can someone point
 another regulatory source for Hot surface permissible temperature ?

Israel,

As others have pointed out - EN 563 can be used as a regulatory source.

The standard ... applies to hot surfaces of all products and equipment
that must or can be touched during their normal use.  That includes the area
of safety of machinery as well as any other applications.

The standard does not apply, if a large area of the skin (approximately 10%
or more of the skin of the whole body) can be in contact with the hot
surface.  This standard also does not apply to skin contact with more than
10% of the head or contact which could result in burns of vital areas of the
face (e.g. burn resulting in the restriction of airways).  In these cases
severe injuries may occur, even if the surface temperature does not exceed
the values specified in this standard.

Does the EN 60950 consider these exceptions relevant?  For your average
office printer, PC, or monitor they probably aren't.  There are however some
fairly large equipment which are certified to this standard (mainframes?).

You stated that 70 degrees C for external equipment surface that may be
touched seems pretty high to me.   Figure 2 of  EN 563 indicates that at 70
degrees C, contact with a smooth uncoated metal surface for more than 1
second will result in a burn.  For less than 1 second of contact time, there
is no reliable data available (possible burn).

Consider any forseeable problems - like someone falling onto your equipment.
At 70 degrees, breaking a fall by placing your hands against the equipment
could be rather unpleasant.  And don't forget head contact.

Regards,
Matt



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Re: Kill Switch Requirements

1999-09-20 Thread Matthew Meehan

 Is anyone aware of any requirements anywhere in the world stating that a
device
 that is considered a transport mechanism must have a red kill switch or
button
 on the unit..Does the Machinery Directive have such a requirement??

Martin,

If you consider your device a transport mechanism you should probably
check the machinery directive.  It defines machinery as:

- an assembly of linked parts or components, at least one of which moves,
with the appropriate actuators, control and power circuits, etc., joined
together for a specific application, in particular for the processing,
treatment, moving or packaging of a material
- an assembly of machines which, in order to achieve the same end, are
arranged and controlled so that they function
as an integral whole,
- interchangeable equipment modifying the function of a machine, which is
placed on the market for the purpose of
being assembled with a machine or a series of different machines or with a
tractor by the operator himself in so far
as this equipment is not a spare part or a tool;

The Machinery Directive does require an Emergency stop (kill switch) for
most machines.

Article 1 of the Machinery Directive:
1.2.4. Stopping device
.
Emergency stop
Each machine must be fitted with one or more emergency stop devices to
enable actual or impending danger to be
averted. The following exceptions apply:
- machines in which an emergency stop device would not lessen the risk,
either because it would not reduce the
stopping time or because it would not enable the special measures required
to deal with the risk to be taken,
- hand-held portable machines and hand-guided machines.
This device must:
- have clearly identifiable, clearly visible and quickly accessible
controls,
- stop the dangerous process as quickly as possible, without creating
additional hazards,
- where necessary, trigger or permit the triggering of certain safeguard
movements.

Clearly identifiable in the case of an emergency stop control actuator
would generally mean a RED, MUSHROOM or PALM actuator, with a YELLOW
background (around the actuator).
You can refer to IEC 60204-1 for these and other general requirements
regarding emergency stops.

Regards,

Matt




From: marti...@pebio.com
To: emc-p...@majordomo.ieee.org
Sent: Saturday, September 18, 1999 5:27 AM
Subject: Kill Switch Requirements


 Is anyone aware of any requirements anywhere in the world stating that  a
device
 that is considered a transport mechanism must have a red kill switch or
button
 on the unit.

 This question came from an associate of mine while talking with potential
 customers in Scotland.
 We certify our product to the Low Voltage Directive using EN 61010.  I am
not
 familiar with such a requirement for the LVD.  Does the Machinery
Directive have
 such a requirement??

 Any comments are appreciated.

 Regards

 Joe Martin
 EMC/Product Safety Engineer
 P.E. Biosystems
 marti...@pebio.com



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Re: Ground Bond Testers - Continued

1999-09-14 Thread Matthew Meehan

Brian,

Try this loophole on for size.

Depending upon the installation location - it may be necessary (required by
law) to perform an earth bond test after installation of the equipment.  In
such a case, testing at your production site would not guarantee a higher
level of safety.  After all, the reason for making routine earth bond tests
is to confirm proper assembly.

I have seen production testing waived by a certifier under these conditions
(not a high volume product - known installation locations - report of site
testing kept for records).

Example:
You ship your equipment in sections and then assemble (or provide
instructions to assemble) the equipment on site.  After assembly the earth
bond test is performed.  Your customer should have access to the necessary
equipment if testing is required.


Good luck,
Matt




- Original Message -
From: Brian At Work bkundew...@qtm.net
To: emc-p...@ieee.org
Sent: Monday, September 13, 1999 11:26 PM
Subject: Ground Bond Testers - Continued



 Thanks to everyone for your replies.

 Using step down transformers, variacs, and current clamps work well for
 performing the Ground Bond test here in our safety lab with trained
 personnel, but this is not an acceptable procedure for less trained
 production line personnel.

 The lack of a commercial Ground Bond Tester that will achieve high current
 has me wondering if other manufacturers of high current equipment is
 performing 100% production line Ground Bond tests.  Am I missing something
 here?  Does this test not need to be done outside the safety lab?  Am I
 foolishly looking for a easy, safe, production line solution for high
 current ground bond testers?

 Thanks,
 Brian


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