Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-14 Thread Ralph . McDiarmid
The big deal here is the issue of the energy the
varistor must dissipate, which can cause catastrophic
failure of the varistor, often resulting in a fire.

I have seen this problem, in the lab after hammering a varistor with 
successive 6000V surge impulses once per minute.  In the lifetime of a 
product connected to residential branch circuit it's uncertain whether it 
would ever fail.

A pound of prevention supposedly being worth an ounce of cure?

___ 


Ralph McDiarmid  |   Schneider Electric   |  Solar Business  |   CANADA  | 
  Regulatory Compliance Engineering 




From:
Richard Nute ri...@ieee.org
To:
EMC-PSTC@LISTSERV.IEEE.ORG
Date:
05/12/2012 05:33 PM
Subject:
Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd 
Ed.



Hi Mick:


The problem is the one originally described.

The 2nd Edition of IEC 62368-1 is the result of 
an ad hoc group that studied the various varistor
components to arrive at a set of requirements that
would allow the varistor (and its derivations) to
perform the intended clamping yet not incur a
safety issue.

The big deal here is the issue of the energy the
varistor must dissipate, which can cause catastrophic
failure of the varistor, often resulting in a fire.

The ad hoc group concentrated on requirements that
would prevent device failure.  IEC 62368-1 2nd 
references IEC 61051 for most requirements. 

I'm sure the varistor requirements will be again 
reviewed at the upcoming TC108 meeting in June in
Northbrook, Illinois, U.S.A.

If you or anyone on this list would like to review
and comment on the 2nd Edition requirements, send
me an e-mail and I'll send you the draft 2nd Edition
along with a comment form, and who to send it to.


Best regards,
Rich



 -Original Message-
 From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf 
 Of Michael Maytum
 Sent: Saturday, May 12, 2012 12:01 AM
 To: EMC-PSTC@LISTSERV.IEEE.ORG
 Cc: Michael Maytum
 Subject: Re: [PSES] Hipot with in-circuit voltage limiting 
 devices IEC 61010-1 3rd Ed.
 
 
 Richard,
To be clear, what problem and subject correctly are 
 you referring to?
The  IEC 61010-1 3rd Ed problem is specifying a test 
 voltage of 0.9xclamping voltage. From memory Edition 1 of 
 IEC 62368-1 never specified a test voltage of this level. Yes 
 IEC 62368-1 had a twice AC mains safety test, which links 
 with the twice AC mains test level of IEC 61010-1 3rd Ed.
If IEC 62368-1 doesn't have a test level of  0.9xclamping 
 voltage, then, yes, it doesn't have that problem. 
   What is the subject correctly you are referring to; 
 Varistors, safety testing or hipot testing?
 
 Best Regards
 Mick
 
 
 
  Would you like to check the latest draft of IEC 62368-1 to 
 see if it 
  treats the subject correctly?
 With respect to this problem, yes, IEC 62368-1 treats
 the subject correctly. 
 
 
 Best regards,
 Richard Nute
 
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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-12 Thread Michael Maytum
Richard,
   To be clear, what problem and subject correctly are you referring to?
   The  IEC 61010-1 3rd Ed problem is specifying a test voltage of 0.9xclamping 
voltage. From memory Edition 1 of  IEC 62368-1 never specified a test voltage 
of this level. Yes IEC 62368-1 had a twice AC mains safety test, which links 
with the twice AC mains test level of IEC 61010-1 3rd Ed.
   If IEC 62368-1 doesn't have a test level of  0.9xclamping voltage, then, 
yes, it doesn't have that problem. 
  What is the subject correctly you are referring to; Varistors, safety 
testing or hipot testing?

Best Regards
Mick



 Would you like to check the latest draft of IEC 62368-1 to see if it 
 treats the subject correctly?
With respect to this problem, yes, IEC 62368-1 treats
the subject correctly.  


Best regards,
Richard Nute

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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-12 Thread John Woodgate
In message 018DCF4B527741149F102EFC42E21D42@RichardHPdv6, dated Fri, 
11 May 2012, Richard Nute ri...@bendbroadband.com writes:





Would you like to check the latest draft of IEC 62368-1 to see if it
treats the subject correctly?


With respect to this problem, yes, IEC 62368-1 treats the subject 
correctly.


So it could be used as evidence to persuade TC66 to reconsider.
--
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
Instead of saying that the government is doing too little, too late or too
much, too early, say they've got is exactly right, thus throwing them into
total confusion.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-12 Thread Richard Nute
Hi Mick:


The problem is the one originally described.

The 2nd Edition of IEC 62368-1 is the result of 
an ad hoc group that studied the various varistor
components to arrive at a set of requirements that
would allow the varistor (and its derivations) to
perform the intended clamping yet not incur a
safety issue.

The big deal here is the issue of the energy the
varistor must dissipate, which can cause catastrophic
failure of the varistor, often resulting in a fire.

The ad hoc group concentrated on requirements that
would prevent device failure.  IEC 62368-1 2nd 
references IEC 61051 for most requirements. 

I'm sure the varistor requirements will be again 
reviewed at the upcoming TC108 meeting in June in
Northbrook, Illinois, U.S.A.

If you or anyone on this list would like to review
and comment on the 2nd Edition requirements, send
me an e-mail and I'll send you the draft 2nd Edition
along with a comment form, and who to send it to.


Best regards,
Rich



 -Original Message-
 From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf 
 Of Michael Maytum
 Sent: Saturday, May 12, 2012 12:01 AM
 To: EMC-PSTC@LISTSERV.IEEE.ORG
 Cc: Michael Maytum
 Subject: Re: [PSES] Hipot with in-circuit voltage limiting 
 devices IEC 61010-1 3rd Ed.
 
 
 Richard,
To be clear, what problem and subject correctly are 
 you referring to?
The  IEC 61010-1 3rd Ed problem is specifying a test 
 voltage of 0.9xclamping voltage. From memory Edition 1 of  
 IEC 62368-1 never specified a test voltage of this level. Yes 
 IEC 62368-1 had a twice AC mains safety test, which links 
 with the twice AC mains test level of IEC 61010-1 3rd Ed.
If IEC 62368-1 doesn't have a test level of  0.9xclamping 
 voltage, then, yes, it doesn't have that problem. 
   What is the subject correctly you are referring to; 
 Varistors, safety testing or hipot testing?
 
 Best Regards
 Mick
 
 
 
  Would you like to check the latest draft of IEC 62368-1 to 
 see if it 
  treats the subject correctly?
 With respect to this problem, yes, IEC 62368-1 treats
 the subject correctly.  
 
 
 Best regards,
 Richard Nute
 
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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-12 Thread Richard Nute
Hello John:


 With respect to this problem, yes, IEC 62368-1 treats the subject 
 correctly.
 
 So it could be used as evidence to persuade TC66 to reconsider.

Yes.

The 2nd Edition of IEC 62368-1 refers to IEC 61051.

TC66 should first identify the safety issue associated
with varistors (fire) and the causes of varistor 
conflagration.  Then, TC66 should apply those requirements
from IEC 61051 that are likely to prevent conflagration
as well as prevent spread of fire in the event of 
conflagration of the varistor.


Best regards,
Richard Nute
Product Safety Consultant
Bend, Oregon, U.S.A.

 

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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-11 Thread Michael Maytum
Doug,
   I have received a reply from TC 66 that they will consider the clause F.3.2 
problem at their next meeting in October. They have acknowledge that the usage 
of the term “clamping voltage” is imprecise. They would be receptive to any 
further inputs on this matter. 
I used the IEC system to send the message below to the chair and secretary 
about F.3.2. 
SNIP
 A question has come up in the IEEE Product Safety Engineering Society about 
the requirements of clause F.3.2. 
As I understand it the hipot test is done at “0.9 times the clamping voltage of 
the voltage limiter” and not less than twice the working voltage. 
The second requirement is clear for AC of 230V rms equipment a test voltage of 
at least 460 V rms with a 650 V peak must be used. 
The first requirement, 0.9xclamping voltage breaks the laws of physics for MOV 
voltage limiters. The two specific voltages at high and low currents for an MOV 
clamping/limiting characteristic are: 
IEC 61643-331, ed. 1.0 (2003-05) clamping voltage
 peak voltage across the MOV measured under conditions of a specified peak 
pulse current and specified waveform (Normally an 8/20 impulse is used) 
IEC 61643-331, ed. 1.0 (2003-05) nominal varistor voltage 
voltage across the MOV measured at a specified pulsed current, of specific 
duration 
NOTE The MOV manufacturer specifies the current. Otherwise, 1 mA is normally 
used. The pulse duration should be less than 40 ms, unless otherwise specified. 
In general, nominal value ±10 % is specified by the manufacturer.

Let me explain, for a catalogue AC 230 V rms MOV the nominal voltage might be 
473 V and the 8/20 clamping voltage 710 V. From these figures you can see that 
applying 0.9xclamping voltage = 0.9x710 = 630 V would cause substantial current 
flow in the MOV because it is far above the 1 mA 473 V nominal voltage! 
Whoever wrote this did not use the correct terminology. To avoid breaking the 
laws of physics the statement might better read “0.9 times the nominal voltage 
of the voltage limiter” 
To just satisfy both requirements the MOV would then require a 650 V/0.9 = 720 
V nominal voltage. Of course, there are some more costly ways round this by 
using a series GDT MOV combination, but then term clamping voltage is incorrect 
for switching type combinations. I request you discuss this with your members. 
Regards
Michael J Maytum SC 37B Chair
SNIP
Regards
Mick

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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-11 Thread John Woodgate
In message 5168965687470166.wa.mjmaytumgmail@listserv.ieee.org, 
dated Fri, 11 May 2012, Michael Maytum mjmay...@gmail.com writes:


  I have received a reply from TC 66 that they will consider the 
clause F.3.2 problem at their next meeting in October. They have 
acknowledge that the usage of the term “clamping voltage” is 
imprecise. They would be receptive to any further inputs on this matter.


Would you like to check the latest draft of IEC 62368-1 to see if it 
treats the subject correctly?

--
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
Instead of saying that the government is doing too little, too late or too
much, too early, say they've got is exactly right, thus throwing them into
total confusion.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-11 Thread Michael Maytum
John
 I would be interested to see the latest draft of IEC 62368-1. I assume 
this is Edition 2. 
 On surge protective components the original IEC 62368 introduced a safety 
test run at twice the the nominal AC voltage with decreasing values of series 
resistance. I would like to see a similar test run on MOV components that 
incorporate a thermal disconnect, in fact I can make it so.

Both IEC 62368-1 and IEC 61010-1 use the term varistor If you look up 
varistor you find

IEV ref 151-13-23 varistor  
 resistor the resistance of which is strongly varying with the applied voltage

Varistor and VDR can be applied to a range of components such as MOVs, 
Avalanche Breakdown Diodes, Zener Breakdown Diodes and Punch-through Diodes. 
Yet most times when the above standards use varistor they really mean MOV. 
This colloquial use of varistor can lead to confusion in other language 
versions.

The IEC has a mechanism to catch such inexactitudes - copy the appropriate SC 
for the topic being discussed. Unfortunately neither TC 66 or TC 108 allow SC 
37B access to their documents.

Regards
Mick


John Woodgate j...@jmwa.demon.co.uk writes:

   I have received a reply from TC 66 that they will consider the clause F.3.2 
 problem at their next meeting in October. They have acknowledge that the 
 usage of the term “clamping voltage” is imprecise. They would be receptive to 
 any further inputs on this matter.

Would you like to check the latest draft of IEC 62368-1 to see if it treats the 
subject correctly?
-- 
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
Instead of saying that the government is doing too little, too late or too
much, too early, say they've got is exactly right, thus throwing them into
total confusion.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-11 Thread Richard Nute
 Would you like to check the latest draft of IEC 62368-1 to see if it 
 treats the subject correctly?

With respect to this problem, yes, IEC 62368-1 treats
the subject correctly.  


Best regards,
Richard Nute
Product Safety Consultant
Bend, Oregon, U.S.A.

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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-10 Thread Mick Maytum

Doug,
My previous message gave the IEC rulings - terms 
clamping voltage and nominal varistor voltage  - for two 
specific points on the MOV clamping (clipping) characteristic.


For completeness  IEC 61010-1, ed. 3.0 (2010-06) defines the 
following:

*working voltage *
highest r.m.s. value of the a.c. or d.c. voltage across any 
particular insulation which can occur when the equipment is 
supplied at rated voltage
NOTE 1 Transients and voltage fluctuations are not 
considered to be part of the working voltage.
NOTE 2 Both open-circuit conditions and normal operating 
conditions are taken into account.


I'm now giving an opinion.

Your (nominal) AC supply is 230V rms. The phase not less 
than twice the working voltage. means the hipot test is 
done with an AC value of at least 460 V rms or 650 V pk.


The hipot test voltage of 0.9 times the clamping voltage of 
the MOV is clearly crazy, as from your figures of 710 V  
clamping voltage and 473 V nominal varistor voltage, testing 
at 0.9x710 = 630 V would cause substantial current in the MOV.


 One could skate round this and say that the 1 mA nominal 
varistor voltage is the clamping/threshold/ voltage - a new 
term - and use an MOV or combination of MOVs to have a 
nominal voltage of 650/0.9 = 720 V.


Sounds like a letter to the Chair and Secretary of TC 66 is 
needed to resolve this matter.


Regards
Mick

On 10/05/2012 00:27, Doug Powell wrote:
A change was made in 3rd Ed. for routine mains hipot tests 
while clamping devices are still in the circuit; 
specifically clause F.3.2 (Ed. 3).


The standard states the test can be carried out at 0.9 
times the clamping voltage of the device and not less 
than twice the working voltage.  Edition 2 said not less 
than that of the working voltage.


My application is 230Vac and I initially selected 275Vrms 
MOVs.  Plugging in the F.3.2 equations, I get a hipot 
failure.


These devices have a very soft voltage knee and as a 
result of the dynamic resistance, the knee very time 
dependent.  The MOV supplier states the maximum clamping 
voltage using the 8/20 mS surge  is 710V and the DC 
clamping voltage with a 1 mA current source is 473V.  I 
would assume the 473V is very similar to the peak of the 
275 Vrms 50/60 Hz waveform, plus some headroom for 
component tolerance (~18%).


If you try running the numbers to re-select 
a different MOV value, it is very possible to get all tied 
up in knots.  So, which clamping voltage are we to use? 
 My thought is to use 2 x 230 = 460V and select the next 
higher MOV from the catalog.


Opinions, rulings, decrees from on high?



--
Thanks, -doug

Douglas E Powell
doug...@gmail.com mailto:doug...@gmail.com
http://www.linkedin.com/in/dougp01


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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-10 Thread Doug Powell
Mick,

Sorry I didn't review this email before I just sent my last.  Clearly you
see the same problem as I.  I have to wonder if the committee in reviewing
this clause only used data sheets and did not validate in the lab.  Or is
it possibly the committee members just missed this?

I would like to suggest the Vclamp we should use this the 8 mS / 10 mS
rating.  That's mS, not uS.


-- 
Thanks, -doug

Douglas E Powell
doug...@gmail.com
http://www.linkedin.com/in/dougp01




On Thu, May 10, 2012 at 6:58 AM, Mick Maytum m.j.may...@ieee.org wrote:

  Doug,
 My previous message gave the IEC rulings - terms clamping voltage and
 nominal varistor voltage  - for two specific points on the MOV clamping
 (clipping) characteristic.

 For completeness  IEC 61010-1, ed. 3.0 (2010-06) defines the following:
 *working voltage *
 highest r.m.s. value of the a.c. or d.c. voltage across any particular
 insulation which can occur when the equipment is supplied at rated voltage
 NOTE 1 Transients and voltage fluctuations are not considered to be part
 of the working voltage.
 NOTE 2 Both open-circuit conditions and normal operating conditions are
 taken into account.

 I'm now giving an opinion.

 Your (nominal) AC supply is 230V rms. The phase not less than twice the
 working voltage. means the hipot test is done with an AC value of at least
 460 V rms or 650 V pk.

 The hipot test voltage of 0.9 times the clamping voltage of the MOV is
 clearly crazy, as from your figures of 710 V  clamping voltage and 473 V
 nominal varistor voltage, testing at 0.9x710 = 630 V would cause
 substantial current in the MOV.

  One could skate round this and say that the 1 mA nominal varistor voltage
 is the clamping* threshold* voltage - a new term - and use an MOV or
 combination of MOVs to have a nominal voltage of 650/0.9 = 720 V.

 Sounds like a letter to the Chair and Secretary of TC 66 is needed to
 resolve this matter.

 Regards
 Mick

 On 10/05/2012 00:27, Doug Powell wrote:

 A change was made in 3rd Ed. for routine mains hipot tests while clamping
 devices are still in the circuit; specifically clause F.3.2 (Ed. 3).

  The standard states the test can be carried out at 0.9 times the
 clamping voltage of the device and not less than twice the working
 voltage.  Edition 2 said not less than that of the working voltage.

  My application is 230Vac and I initially selected 275Vrms MOVs.
  Plugging in the F.3.2 equations, I get a hipot failure.

  These devices have a very soft voltage knee and as a result of the
 dynamic resistance, the knee very time dependent.  The MOV supplier states
 the maximum clamping voltage using the 8/20 mS surge  is 710V and the
 DC clamping voltage with a 1 mA current source is 473V.  I would assume the
 473V is very similar to the peak of the 275 Vrms 50/60 Hz waveform, plus
 some headroom for component tolerance (~18%).

  If you try running the numbers to re-select a different MOV value, it is
 very possible to get all tied up in knots.  So, which clamping voltage
 are we to use?  My thought is to use 2 x 230 = 460V and select the next
 higher MOV from the catalog.

  Opinions, rulings, decrees from on high?



  --
 Thanks, -doug

  Douglas E Powell
 doug...@gmail.com
 http://www.linkedin.com/in/dougp01


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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-10 Thread John Woodgate
In message 
CAByvTVN7XfQWJQQFE0hzQv7QfDpzN9G6ykcTQ1gr=2ofguf...@mail.gmail.com, 
dated Thu, 10 May 2012, Doug Powell doug...@gmail.com writes:


I would put a graphical clip of the curves in this email with areas of 
concern highlighted except I remember this is prohibited on the 
listserv.


You could put them on a web site and tell us where.
--
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
Instead of saying that the government is doing too little, too late or too
much, too early, say they've got is exactly right, thus throwing them into
total confusion.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-10 Thread Mick Maytum

Doug,
I wouldn't credit the TC 66 has having MOV component 
knowledge, just perceptions.


Since my last message I have sent messages to the Chair 
and Secretary of TC 66 wearing my IEC SC 37B chair hat.
I was restrained for a change, merely stating they were 
breaking the laws of physics for MOVs rather than crazy! I 
suggested that if the 0.9 factor was to work it should be 
applied to the nominal voltage not the clamping voltage.


   I'll keep you informed of developments if any.

Regards
Mick

On 10/05/2012 15:15, Doug Powell wrote:

Mick,

Sorry I didn't review this email before I just sent my 
last.  Clearly you see the same problem as I.  I have to 
wonder if the committee in reviewing this clause only 
used data sheets and did not validate in the lab.  Or is 
it possibly the committee members just missed this?


I would like to suggest the Vclamp we should use this the 
8 mS / 10 mS rating.  That's mS, not uS.



--
Thanks, -doug

Douglas E Powell
doug...@gmail.com mailto:doug...@gmail.com
http://www.linkedin.com/in/dougp01




On Thu, May 10, 2012 at 6:58 AM, Mick Maytum 
m.j.may...@ieee.org mailto:m.j.may...@ieee.org wrote:


Doug,
My previous message gave the IEC rulings - terms
clamping voltage and nominal varistor voltage  - for
two specific points on the MOV clamping (clipping)
characteristic.

For completeness  IEC 61010-1, ed. 3.0 (2010-06)
defines the following:
*working voltage *
highest r.m.s. value of the a.c. or d.c. voltage
across any particular insulation which can occur when
the equipment is supplied at rated voltage
NOTE 1 Transients and voltage fluctuations are not
considered to be part of the working voltage.
NOTE 2 Both open-circuit conditions and normal
operating conditions are taken into account.

I'm now giving an opinion.

Your (nominal) AC supply is 230V rms. The phase not
less than twice the working voltage. means the hipot
test is done with an AC value of at least 460 V rms or
650 V pk.

The hipot test voltage of 0.9 times the clamping
voltage of the MOV is clearly crazy, as from your
figures of 710 V  clamping voltage and 473 V nominal
varistor voltage, testing at 0.9x710 = 630 V would
cause substantial current in the MOV.

 One could skate round this and say that the 1 mA
nominal varistor voltage is the clamping/threshold/
voltage - a new term - and use an MOV or combination
of MOVs to have a nominal voltage of 650/0.9 = 720 V.

Sounds like a letter to the Chair and Secretary of TC
66 is needed to resolve this matter.

Regards
Mick




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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-10 Thread Kunde, Brian
F.3.2 says, ...test of F.3.1 can be carried out.. Because it says can 
and not shall does this make this test optional?

Doesn't the previous version of this standard allow you to disconnect surge 
suppressors during the HiPot test?

The Other Brian

From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf Of Mick Maytum
Sent: Thursday, May 10, 2012 12:00 PM
To: EMC-PSTC@LISTSERV.IEEE.ORG
Cc: Doug Powell
Subject: Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 
3rd Ed.

Doug,
I wouldn't credit the TC 66 has having MOV component knowledge, just 
perceptions.

Since my last message I have sent messages to the Chair and Secretary of TC 
66 wearing my IEC SC 37B chair hat.
I was restrained for a change, merely stating they were breaking the laws 
of physics for MOVs rather than crazy! I suggested that if the 0.9 factor was 
to work it should be applied to the nominal voltage not the clamping voltage.

   I'll keep you informed of developments if any.

Regards
Mick

On 10/05/2012 15:15, Doug Powell wrote:
Mick,

Sorry I didn't review this email before I just sent my last.  Clearly you see 
the same problem as I.  I have to wonder if the committee in reviewing this 
clause only used data sheets and did not validate in the lab.  Or is it 
possibly the committee members just missed this?

I would like to suggest the Vclamp we should use this the 8 mS / 10 mS rating.  
That's mS, not uS.


--
Thanks, -doug

Douglas E Powell
doug...@gmail.commailto:doug...@gmail.com
http://www.linkedin.com/in/dougp01



On Thu, May 10, 2012 at 6:58 AM, Mick Maytum 
m.j.may...@ieee.orgmailto:m.j.may...@ieee.org wrote:
Doug,
My previous message gave the IEC rulings - terms clamping voltage and 
nominal varistor voltage  - for two specific points on the MOV clamping 
(clipping) characteristic.

For completeness  IEC 61010-1, ed. 3.0 (2010-06) defines the following:
working voltage
highest r.m.s. value of the a.c. or d.c. voltage across any particular 
insulation which can occur when the equipment is supplied at rated voltage
NOTE 1 Transients and voltage fluctuations are not considered to be part of the 
working voltage.
NOTE 2 Both open-circuit conditions and normal operating conditions are taken 
into account.

I'm now giving an opinion.

Your (nominal) AC supply is 230V rms. The phase not less than twice the 
working voltage. means the hipot test is done with an AC value of at least 460 
V rms or 650 V pk.

The hipot test voltage of 0.9 times the clamping voltage of the MOV is clearly 
crazy, as from your figures of 710 V  clamping voltage and 473 V nominal 
varistor voltage, testing at 0.9x710 = 630 V would cause substantial current in 
the MOV.

 One could skate round this and say that the 1 mA nominal varistor voltage is 
the clamping threshold voltage - a new term - and use an MOV or combination of 
MOVs to have a nominal voltage of 650/0.9 = 720 V.

Sounds like a letter to the Chair and Secretary of TC 66 is needed to resolve 
this matter.

Regards
Mick

-


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LECO Corporation Notice: This communication may contain confidential 
information intended for the named recipient(s) only. If you received this by 
mistake, please destroy it and notify us of the error. Thank you.

-

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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-10 Thread John Woodgate
In message 
64D32EE8B9CBDD44963ACB076A5F6ABB0261DE06@Mailbox-Tech.lecotech.local, 
dated Thu, 10 May 2012, Kunde, Brian brian_ku...@lecotc.com writes:


F.3.2 says, ...test of F.3.1 can be carried out.. Because it says 
can and not shall does this make this test optional?


It seems, from the limited context you give, that the *method* is 
optional, but *a* test is mandatory.

--
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
Instead of saying that the government is doing too little, too late or too
much, too early, say they've got is exactly right, thus throwing them into
total confusion.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

-

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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-10 Thread Doug Powell
Yes, but in this case, disconnection is not an option.


Thanks, -doug

Douglas E Powell
doug...@gmail.com
http://www.linkedin.com/in/dougp01



On Thu, May 10, 2012 at 1:52 PM, Kunde, Brian brian_ku...@lecotc.comwrote:

  F.3.2 says, “…test of F.3.1 *can* be carried out…..”. Because it says
 “can” and not “shall” does this make this test optional?


 Doesn’t the previous version of this standard allow you to disconnect
 surge suppressors during the HiPot test?



 The Other Brian



 *From:* emc-p...@ieee.org [mailto:emc-p...@ieee.org] *On Behalf Of *Mick
 Maytum
 *Sent:* Thursday, May 10, 2012 12:00 PM
 *To:* EMC-PSTC@LISTSERV.IEEE.ORG
 *Cc:* Doug Powell
 *Subject:* Re: [PSES] Hipot with in-circuit voltage limiting devices IEC
 61010-1 3rd Ed.



 Doug,
 I wouldn't credit the TC 66 has having MOV component knowledge, just
 perceptions.

 Since my last message I have sent messages to the Chair and Secretary
 of TC 66 wearing my IEC SC 37B chair hat.
 I was restrained for a change, merely stating they were breaking the
 laws of physics for MOVs rather than crazy! I suggested that if the 0.9
 factor was to work it should be applied to the nominal voltage not the
 clamping voltage.

I'll keep you informed of developments if any.

 Regards
 Mick

 On 10/05/2012 15:15, Doug Powell wrote:

 Mick,



 Sorry I didn't review this email before I just sent my last.  Clearly you
 see the same problem as I.  I have to wonder if the committee in reviewing
 this clause only used data sheets and did not validate in the lab.  Or is
 it possibly the committee members just missed this?



 I would like to suggest the Vclamp we should use this the 8 mS / 10 mS
 rating.  That's mS, not uS.




 --
 Thanks, -doug



 Douglas E Powell

 doug...@gmail.com

 http://www.linkedin.com/in/dougp01







 On Thu, May 10, 2012 at 6:58 AM, Mick Maytum m.j.may...@ieee.org wrote:

 Doug,
 My previous message gave the IEC rulings - terms clamping voltage and
 nominal varistor voltage  - for two specific points on the MOV clamping
 (clipping) characteristic.

 For completeness  IEC 61010-1, ed. 3.0 (2010-06) defines the following:
 *working voltage *
 highest r.m.s. value of the a.c. or d.c. voltage across any particular
 insulation which can occur when the equipment is supplied at rated voltage
 NOTE 1 Transients and voltage fluctuations are not considered to be part
 of the working voltage.
 NOTE 2 Both open-circuit conditions and normal operating conditions are
 taken into account.

 I'm now giving an opinion.

 Your (nominal) AC supply is 230V rms. The phase not less than twice the
 working voltage. means the hipot test is done with an AC value of at least
 460 V rms or 650 V pk.

 The hipot test voltage of 0.9 times the clamping voltage of the MOV is
 clearly crazy, as from your figures of 710 V  clamping voltage and 473 V
 nominal varistor voltage, testing at 0.9x710 = 630 V would cause
 substantial current in the MOV.

  One could skate round this and say that the 1 mA nominal varistor voltage
 is the clamping* threshold* voltage - a new term - and use an MOV or
 combination of MOVs to have a nominal voltage of 650/0.9 = 720 V.

 Sounds like a letter to the Chair and Secretary of TC 66 is needed to
 resolve this matter.

 Regards
 Mick



 -
 

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 discussion list. To post a message to the list, send your e-mail to 
 emc-p...@ieee.org

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 Attachments are not permitted but the IEEE PSES Online Communities site at
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 Instructions: http://listserv.ieee.org/request/user-guide.html
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  --
 *LECO Corporation Notice:* This communication may contain confidential
 information intended for the named recipient(s) only. If you received this
 by mistake, please destroy it and notify us of the error. Thank you.
 -
 

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 emc-p...@ieee.orgGT;

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 Website: http

Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-10 Thread Doug Powell
The routine voltage test on mains is mandatory, but the method has options.
 This is how I read the standard.

-- 
Thanks, -doug

Douglas E Powell
doug...@gmail.com
http://www.linkedin.com/in/dougp01



On Thu, May 10, 2012 at 2:04 PM, John Woodgate j...@jmwa.demon.co.uk wrote:

 In message 
 **64D32EE8B9CBDD44963ACB076A5F6A**BB0261DE06@Mailbox-Tech.**lecotech.local,
 dated Thu, 10 May 2012, Kunde, Brian brian_ku...@lecotc.com writes:

  F.3.2 says, ...test of F.3.1 can be carried out.. Because it says
 can and not shall does this make this test optional?


 It seems, from the limited context you give, that the *method* is
 optional, but *a* test is mandatory.
 --
 OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
 Instead of saying that the government is doing too little, too late or too
 much, too early, say they've got is exactly right, thus throwing them into
 total confusion.
 John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

 -
 --**--**
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 emc-p...@ieee.org

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[PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-09 Thread Doug Powell
A change was made in 3rd Ed. for routine mains hipot tests while clamping
devices are still in the circuit; specifically clause F.3.2 (Ed. 3).

The standard states the test can be carried out at 0.9 times the
clamping voltage of the device and not less than twice the working
voltage.  Edition 2 said not less than that of the working voltage.

My application is 230Vac and I initially selected 275Vrms MOVs.
 Plugging in the F.3.2 equations, I get a hipot failure.

These devices have a very soft voltage knee and as a result of the dynamic
resistance, the knee very time dependent.  The MOV supplier states the
maximum clamping voltage using the 8/20 mS surge  is 710V and the DC
clamping voltage with a 1 mA current source is 473V.  I would assume the
473V is very similar to the peak of the 275 Vrms 50/60 Hz waveform, plus
some headroom for component tolerance (~18%).

If you try running the numbers to re-select a different MOV value, it is
very possible to get all tied up in knots.  So, which clamping voltage
are we to use?  My thought is to use 2 x 230 = 460V and select the next
higher MOV from the catalog.

Opinions, rulings, decrees from on high?



-- 
Thanks, -doug

Douglas E Powell
doug...@gmail.com
http://www.linkedin.com/in/dougp01

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Re: [PSES] Hipot with in-circuit voltage limiting devices IEC 61010-1 3rd Ed.

2012-05-09 Thread Mick Maytum
Clamping voltage is the MOV voltage under specified surge 
conditions. Typically that will be an 8/20 impulse.


IEC 61643-331, ed. 1.0 (2003-05)
clamping voltage VC
peak voltage across the MOV measured under conditions of a 
specified peak pulse current (IP) and specified waveform


Your 1 mA voltage is called the nominal voltage (not 
clamping voltage) when the MOV draws a specified low-level 
current.


IEC 61643-331, ed. 1.0 (2003-05)
nominal varistor voltage VN
voltage across the MOV measured at a specified pulsed 
current (IN), of specific duration
NOTE The MOV manufacturer specifies the current. Otherwise, 
1 mA is normally used. The pulse duration should be less 
than 40 ms, unless otherwise specified. In general, nominal 
value ±10 % is specified by the manufacturer.


Regards
Mick
On 10/05/2012 00:27, Doug Powell wrote:
A change was made in 3rd Ed. for routine mains hipot tests 
while clamping devices are still in the circuit; 
specifically clause F.3.2 (Ed. 3).


The standard states the test can be carried out at 0.9 
times the clamping voltage of the device and not less 
than twice the working voltage.  Edition 2 said not less 
than that of the working voltage.


My application is 230Vac and I initially selected 275Vrms 
MOVs.  Plugging in the F.3.2 equations, I get a hipot 
failure.


These devices have a very soft voltage knee and as a 
result of the dynamic resistance, the knee very time 
dependent.  The MOV supplier states the maximum clamping 
voltage using the 8/20 mS surge  is 710V and the DC 
clamping voltage with a 1 mA current source is 473V.  I 
would assume the 473V is very similar to the peak of the 
275 Vrms 50/60 Hz waveform, plus some headroom for 
component tolerance (~18%).


If you try running the numbers to re-select 
a different MOV value, it is very possible to get all tied 
up in knots.  So, which clamping voltage are we to use? 
 My thought is to use 2 x 230 = 460V and select the next 
higher MOV from the catalog.


Opinions, rulings, decrees from on high?



--
Thanks, -doug

Douglas E Powell
doug...@gmail.com mailto:doug...@gmail.com
http://www.linkedin.com/in/dougp01


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can be used for graphics (in well-used formats), large 
files, etc.


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