RE: Manufacturing Hipot Testing

2001-08-23 Thread Crabb, John

Far be it from me to nit-pick, but to say in a standard that 
the tests specified in this annex SHOULD be carried out by the
manufacturer on each luminaire after production, doesn't sound 
like a normative requirement. They should have used SHALL.

But maybe it is an informative annex ?

Regards,
John Crabb, Development Excellence (Product Safety) , 
NCR  Financial Solutions Group Ltd.,  Kingsway West, Dundee, Scotland. DD2
3XX
E-Mail :john.cr...@scotland.ncr.com
Tel: +44 (0)1382-592289  (direct ). Fax +44 (0)1382-622243.   

-Original Message-
From: raymond...@omnisourceasia.com.hk
[mailto:raymond...@omnisourceasia.com.hk]
Sent: 23 August 2001 15:13
To: kazimier_gawrzy...@dell.com
Cc: emc-p...@majordomo.ieee.org
Subject: RE: Manufacturing Hipot Testing

I just found out the notes about the hipot testing.  The standard is IEC
60598-1 Page 343 Annex Q Conformity testing during manufacture.   Under
General para., The tests specified in this annex should be carried out by
the manufacturer on each luminaire after production and are intended to
reveal, as far as safety is concerned, unacceptable variation in material
and manufacture.  These tests are intended not to impair the properties and
the reliability of the luminaire, and they vary from certain type tests in
the standard by the lower voltages utilised. is stated.  For hipot test,
it suggests a minimum voltage of 1.5 kV a.c. for a minimum of 1 s and
maximum breakdown current 5 mA for class 1 luminaires and class 2
luminaires metal encased.

Thanks and regards,

Raymond Li

 

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RE: Manufacturing Hipot Testing

2001-08-23 Thread Raymond . Li


I just found out the notes about the hipot testing.  The standard is IEC
60598-1 Page 343 Annex Q Conformity testing during manufacture.   Under
General para., The tests specified in this annex should be carried out by
the manufacturer on each luminaire after production and are intended to
reveal, as far as safety is concerned, unacceptable variation in material
and manufacture.  These tests are intended not to impair the properties and
the reliability of the luminaire, and they vary from certain type tests in
the standard by the lower voltages utilised. is stated.  For hipot test,
it suggests a minimum voltage of 1.5 kV a.c. for a minimum of 1 s and
maximum breakdown current 5 mA for class 1 luminaires and class 2
luminaires metal encased.

Thanks and regards,

Raymond Li



As far as I remember, the standard is BS EN 60598 Luminaires.  I do not
have this standard in hand now so I cannot quote the page and/or the
clause.  Does someone have this standard and take a look for me?  Thanks!!
Actually I have learnt this caution from different engineers a number of
times especially from semi-conductor technical people but that was the
first time I read it in standard.

Regards,

Raymond Li
Omni Source Asia Ltd.
-
Phone: +852-2542 5303
Email: raymond...@omnisourceasia.com.hk
Fax: +852-2541 9067



  
Kazimier_Gawrzyja   
  
l...@dell.com   To: 
raymond...@omnisourceasia.com.hk,
 emc-p...@majordomo.ieee.org
  
23/08/01 01:52 a cc:
  
 Subject: RE: Manufacturing 
Hipot Testing 

  




Raymond,

I'm curious...which standard were you reading?

Regards,
Kaz Gawrzyjal
Dell Computer Corp.

-Original Message-
From: Stone, Richard A (Richard) [mailto:rsto...@lucent.com]
Sent: Wednesday, August 22, 2001 12:34 PM
To: 'raymond...@omnisourceasia.com.hk'; emc-p...@majordomo.ieee.org
Cc: owner-emc-p...@majordomo.ieee.org
Subject: RE: Manufacturing Hipot Testing



I don't see where that proves anything ( 1/2 voltage testing)
using voltage applicable to product is required.
Testing for one second checks for shorts and miswiring
or spacings that may have been decreased due to workmanship.
Richard,

-Original Message-
From: raymond...@omnisourceasia.com.hk
[mailto:raymond...@omnisourceasia.com.hk]
Sent: Wednesday, August 22, 2001 10:26 AM
To: emc-p...@majordomo.ieee.org
Cc: owner-emc-p...@majordomo.ieee.org
Subject: Re: Manufacturing Hipot Testing




Dear All,

I have read one BSEN standard suggesting not to perform hipot testing at
the test voltage, 3kV, 1.25kV or 3.75kV in mass production.  The reason is
that it might introduce potential failure in future operation by the
customer not immediate failure.  It also suggests if hipot testing is done
on production line, lower testing voltage, i.e., 1/2 of test voltage should
be applied.  I would like to have comments on this concern while doing
hipot test on production line or other modern way to replace the hipot test
on production line.

Thanks and regards,
..
Raymond Li
Omni Source Asia Ltd.
-
Phone: +852-2542 5303
Email: raymond...@omnisourceasia.com.hk
Fax: +852-2541 9067




John Woodgate

j...@jmwa.demon.co.uk To:
emc-p...@majordomo.ieee.org
Sent by:   cc:

owner-emc-pstc@majordomSubject: Re:
Manufacturing Hipot Testing
o.ieee.org





22/08/01 01:39 a

Please respond to John

Woodgate










I read in !emc-pstc that Doug McKean dmck...@corp.auspex.com wrote (in
001001c12a54$2b315f80$3e3e3...@corp.auspex.com) about 'Manufacturing
Hipot Testing', on Tue, 21 Aug 2001:

IMHO, if I were to address the initial question regarding
manufactoring
testing of a product bound for Europe - unless there were some severe
national deviation differences from a similar type of US domestic
approval
of the product, I'd continue along with hi-pot testing just as if the
product
were bound for a domestic (US) market.


Well, you have come to the right conclusion but for two wrong reasons.

In Europe, there are no longer any 'national approvals' like the old
SEMKO etc. There is ONLY the Low Voltage

RE: Manufacturing Hipot Testing

2001-08-23 Thread info

Just a viewpoint from one of those commercial test houses.

In Europe the requirements of the Low Voltage Directive are that a product
must be safe, be constructed in accordance with good engineering practice
and comply with the principal elements of the safety objectives detailed.
It does not say that a product must conform to any standard, it does
however say that a product complying with a harmonised standard will be
deemed to comply with the safety provisions of the Directive.  Therefore
the law in Europe has no requirements for any production line hipot or
other testing provided you can show evidence that you have done all that is
necessary to show the product is safe.  Under the legal requirements it is
possible to deviate from any production line testing detailed in the
standards whether it is in an informative or normative or any other type of
Annex.

In practise it is difficult to imagine any way of ensuring an electrical
product is safe without some form of end of line testing.  Many test houses
operate certification schemes which give additional confidence to buyers
that a product is safe (or whatever other thing the marks are perceived to
show by the buyer).  Most test marks are private marks belonging to a
company, there is one exception and that is the German GS mark.  This is a
Government mark and forms part of the German Safety Law, it is not (and
never has been) Mandatory, the mark is issued by the TUVs and their
appropriate logo will appear alongside the GS mark.  This mark is well
established in Germany and other parts of Europe.

Regarding other issues brought up on this subject, by choosing a test house
carefully, it should be possible to obtain virtually all international
certification necessary through one body, possibly by using the CB scheme
(which is not a true certification scheme).  This has cost and time
benefits and should simplify the process.

I expect I have just told you all what you already know, but I hope it
helps.

Best regards

Glenn Moffat

TUV International UK
TUV Rheinland/Berlin-Brandenburg Group Ltd
www.uk.tuv.com


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Re: Manufacturing Hipot Testing

2001-08-23 Thread John Woodgate

I read in !emc-pstc that Colgan, Chris chris.col...@tagmclaren.com
wrote (in AE0F4BD08FEAD211895900805FE67B1FD6CAC5@CAT) about
'Manufacturing Hipot Testing', on Thu, 23 Aug 2001:
ps there's no need to shout :)

Since it was the third time that I'd made the point, I felt that some
emphasis could be excused.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Eat mink and be dreary!

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Re: Manufacturing Hipot Testing

2001-08-22 Thread Doug McKean

Raymond, 

I've been in such a position where we contested hi-pot 
testing each and every AC power cable which was sent 
with every product during production line testing.  There 
were two basic reasons: one, for the reason you've suggested 
possibly introducing a failure.  Second, the time constraint 
on the assembly floor became a burden.

We appealed and it was decided by the NRTL at the 
time that it was okay not to do 100% testing of the cords.  
BUT, some percentage (I forget now) would have to be 
done and entered into a hi-pot log book, model number, 
serial number, and date noted. 

I have to footnote that we were using fully approved cords 
on their own merit.  I'm only imagining that since we were 
using listed components, the concern was not as much as 
if we had been using something with less of an approval. 

If there is a concern, I would certainly suggest asking your 
NRTL test engineer. 

- Doug McKean 



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Re: Manufacturing Hipot Testing

2001-08-22 Thread John Woodgate

I read in !emc-pstc that raymond...@omnisourceasia.com.hk wrote (in
of5099731c.c8b3ec7a-on48256ab0.004e0...@omnisourceasia.com.hk) about
'Manufacturing Hipot Testing', on Wed, 22 Aug 2001:

I have read one BSEN standard suggesting not to perform hipot testing at
the test voltage, 3kV, 1.25kV or 3.75kV in mass production.

Which one? That is vital!

  The reason is
that it might introduce potential failure in future operation by the
customer not immediate failure.  It also suggests if hipot testing is done
on production line, lower testing voltage, i.e., 1/2 of test voltage should
be applied.  I would like to have comments on this concern while doing
hipot test on production line or other modern way to replace the hipot test
on production line.

I think this is being over-cautious, maybe dangerously so. There is a
good reason for using such high voltages, based on typical surge or
spike voltages plus a margin - failures may not be detected at lower
voltages. 

The concern over gradual degradation of insulation was brought up in the
context of 'PAT' - Portable Appliance Testing, where products **in
service** might be tested every three months or even at shorter
intervals. In this case, it is now the practice not to do a hi-pot test
at all, but an insulation resistance test. (There is a problem with this
as well, but that's another subject.)
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Eat mink and be dreary!

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RE: Manufacturing Hipot Testing

2001-08-22 Thread Stone, Richard A (Richard)

I don't see where that proves anything ( 1/2 voltage testing)
using voltage applicable to product is required.
Testing for one second checks for shorts and miswiring
or spacings that may have been decreased due to workmanship.
Richard,

-Original Message-
From: raymond...@omnisourceasia.com.hk
[mailto:raymond...@omnisourceasia.com.hk]
Sent: Wednesday, August 22, 2001 10:26 AM
To: emc-p...@majordomo.ieee.org
Cc: owner-emc-p...@majordomo.ieee.org
Subject: Re: Manufacturing Hipot Testing




Dear All,

I have read one BSEN standard suggesting not to perform hipot testing at
the test voltage, 3kV, 1.25kV or 3.75kV in mass production.  The reason is
that it might introduce potential failure in future operation by the
customer not immediate failure.  It also suggests if hipot testing is done
on production line, lower testing voltage, i.e., 1/2 of test voltage should
be applied.  I would like to have comments on this concern while doing
hipot test on production line or other modern way to replace the hipot test
on production line.

Thanks and regards,
..
Raymond Li
Omni Source Asia Ltd.
-
Phone: +852-2542 5303
Email: raymond...@omnisourceasia.com.hk
Fax: +852-2541 9067


 

John Woodgate

j...@jmwa.demon.co.uk To:
emc-p...@majordomo.ieee.org  
Sent by:   cc:

owner-emc-pstc@majordomSubject: Re:
Manufacturing Hipot Testing 
o.ieee.org

 

 

22/08/01 01:39 a

Please respond to John

Woodgate

 

 






I read in !emc-pstc that Doug McKean dmck...@corp.auspex.com wrote (in
001001c12a54$2b315f80$3e3e3...@corp.auspex.com) about 'Manufacturing
Hipot Testing', on Tue, 21 Aug 2001:

IMHO, if I were to address the initial question regarding
manufactoring
testing of a product bound for Europe - unless there were some severe
national deviation differences from a similar type of US domestic
approval
of the product, I'd continue along with hi-pot testing just as if the
product
were bound for a domestic (US) market.


Well, you have come to the right conclusion but for two wrong reasons.

In Europe, there are no longer any 'national approvals' like the old
SEMKO etc. There is ONLY the Low Voltage Directive, and the European
Standards (ENs) that have been 'notified' in the Official Journal as
providing evidence of compliance.

However, most if not all of these ENs have *mandatory requirements* for
100% production-line testing (confusingly called 'routine testing'),
including a 'hi-pot' test.

It is entirely the responsibility of the manufacturer to ensure that the
Declaration of Conformity for the product is true, and to do that he
MAY, but does not have to, employ a test-house to produce a report and
maybe an expensive certificate and grant permission, in return for more
money, to apply a glamorous sticker to the product.
--
Regards, John Woodgate, OOO - Own Opinions Only.
http://www.jmwa.demon.co.uk
Eat mink and be dreary!

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Re: Manufacturing Hipot Testing

2001-08-22 Thread Raymond . Li


Dear All,

I have read one BSEN standard suggesting not to perform hipot testing at
the test voltage, 3kV, 1.25kV or 3.75kV in mass production.  The reason is
that it might introduce potential failure in future operation by the
customer not immediate failure.  It also suggests if hipot testing is done
on production line, lower testing voltage, i.e., 1/2 of test voltage should
be applied.  I would like to have comments on this concern while doing
hipot test on production line or other modern way to replace the hipot test
on production line.

Thanks and regards,
..
Raymond Li
Omni Source Asia Ltd.
-
Phone: +852-2542 5303
Email: raymond...@omnisourceasia.com.hk
Fax: +852-2541 9067




John Woodgate   

j...@jmwa.demon.co.uk To: 
emc-p...@majordomo.ieee.org  
Sent by:   cc:  

owner-emc-pstc@majordomSubject: Re: 
Manufacturing Hipot Testing 
o.ieee.org  





22/08/01 01:39 a

Please respond to John  

Woodgate










I read in !emc-pstc that Doug McKean dmck...@corp.auspex.com wrote (in
001001c12a54$2b315f80$3e3e3...@corp.auspex.com) about 'Manufacturing
Hipot Testing', on Tue, 21 Aug 2001:

IMHO, if I were to address the initial question regarding
manufactoring
testing of a product bound for Europe - unless there were some severe
national deviation differences from a similar type of US domestic
approval
of the product, I'd continue along with hi-pot testing just as if the
product
were bound for a domestic (US) market.


Well, you have come to the right conclusion but for two wrong reasons.

In Europe, there are no longer any 'national approvals' like the old
SEMKO etc. There is ONLY the Low Voltage Directive, and the European
Standards (ENs) that have been 'notified' in the Official Journal as
providing evidence of compliance.

However, most if not all of these ENs have *mandatory requirements* for
100% production-line testing (confusingly called 'routine testing'),
including a 'hi-pot' test.

It is entirely the responsibility of the manufacturer to ensure that the
Declaration of Conformity for the product is true, and to do that he
MAY, but does not have to, employ a test-house to produce a report and
maybe an expensive certificate and grant permission, in return for more
money, to apply a glamorous sticker to the product.
--
Regards, John Woodgate, OOO - Own Opinions Only.
http://www.jmwa.demon.co.uk
Eat mink and be dreary!

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 Jim Bacher: j.bac...@ieee.org

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All

Re: Manufacturing Hipot Testing

2001-08-22 Thread John Woodgate

I read in !emc-pstc that Colgan, Chris chris.col...@tagmclaren.com
wrote (in AE0F4BD08FEAD211895900805FE67B1FD6CAC3@CAT) about
'Manufacturing Hipot Testing', on Wed, 22 Aug 2001:
Well, you have come to the right conclusion but for two wrong
reasons.

 In Europe, there are no longer any 'national approvals' like the old
 SEMKO etc. There is ONLY the Low Voltage Directive, and the European
 Standards (ENs) that have been 'notified' in the Official Journal as
 providing evidence of compliance.  
 
Not so, the SEMKO S mark along with NEMKO, DEMKO and FIMKO and many others
(TUV?) is alive and well.  These marks not only demonstrate compliance with
the LVD and EMCD (if applicable) but also that some form of manufacturing
quality contol is exercised which is audited by the mark's owner.  Critical
components will be checked and hi pot testing must be performed.

They are NOT NOW 'NATIONAL APPROVALS'. That is why I was careful to say
***old*** SEMKO. Those marks are now the property of **commercial test-
houses**, and those test-houses have no higher status than any other, in
spite of what you may be led to believe.

The auditing is simply another 'added value' feature, like the fancy
certificates and the permission to use the marks. 

TUV (either species) has never, AIUI, been anything other than a
commercial test-house.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Eat mink and be dreary!

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RE: Manufacturing Hipot Testing

2001-08-22 Thread Colgan, Chris

 Well, you have come to the right conclusion but for two wrong
reasons.

 In Europe, there are no longer any 'national approvals' like the old
 SEMKO etc. There is ONLY the Low Voltage Directive, and the European
 Standards (ENs) that have been 'notified' in the Official Journal as
 providing evidence of compliance.  
 
Not so, the SEMKO S mark along with NEMKO, DEMKO and FIMKO and many others
(TUV?) is alive and well.  These marks not only demonstrate compliance with
the LVD and EMCD (if applicable) but also that some form of manufacturing
quality contol is exercised which is audited by the mark's owner.  Critical
components will be checked and hi pot testing must be performed.


Chris Colgan
Compliance Engineer
TAG McLaren Audio Ltd
The Summit, Latham Road
Huntingdon, Cambs, PE29 6ZU
*Tel: +44 (0)1480 415 627
*Fax: +44 (0)1480 52159
* Mailto:chris.col...@tagmclaren.com
* http://www.tagmclaren.com



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Re: Manufacturing Hipot Testing

2001-08-21 Thread John Woodgate

I read in !emc-pstc that Doug McKean dmck...@corp.auspex.com wrote (in
001001c12a54$2b315f80$3e3e3...@corp.auspex.com) about 'Manufacturing
Hipot Testing', on Tue, 21 Aug 2001:

IMHO, if I were to address the initial question regarding
manufactoring
testing of a product bound for Europe - unless there were some severe
national deviation differences from a similar type of US domestic
approval
of the product, I'd continue along with hi-pot testing just as if the
product
were bound for a domestic (US) market.


Well, you have come to the right conclusion but for two wrong reasons.

In Europe, there are no longer any 'national approvals' like the old
SEMKO etc. There is ONLY the Low Voltage Directive, and the European
Standards (ENs) that have been 'notified' in the Official Journal as
providing evidence of compliance. 

However, most if not all of these ENs have *mandatory requirements* for
100% production-line testing (confusingly called 'routine testing'),
including a 'hi-pot' test.

It is entirely the responsibility of the manufacturer to ensure that the
Declaration of Conformity for the product is true, and to do that he
MAY, but does not have to, employ a test-house to produce a report and
maybe an expensive certificate and grant permission, in return for more
money, to apply a glamorous sticker to the product.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Eat mink and be dreary!

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Re: Manufacturing Hipot Testing

2001-08-21 Thread Doug McKean

The following is strictly opinion ...

I may be sticking my neck way out here, but it is my understanding
that any required manufacturing hi-pot test, with regard to UL-1950,
is contractual between the mfr of said device and the testing NRTL.
To my knowledge, there is no *requirement* within the standard
which warrants manufacturing hi-pot test. The standard merely gives
a guide if it is so chosen to be done.

After testing, the NRTL may submit the mfr to lots of requirements
not within the standard.  And if one were to read the standard to the
letter, there's tons of contractual arrengements not stated in the
standard.

This is why I have a difficult time explaining to some people the
real meaning of the NRTL label when it is applied to the product.
It's subtle I know, but the real meaning of the label is not one of
approval', it's really a sign of a continued contractual
arrangement
between you and the NRTL.

Some people think of the NRTL label as a sort of medal as one would
win in some sporting event.  Years after, you may still have the medal
but no longer compete.  Not so with an NRTL label.  If there were no
contractual agreement behind it, then upon successful completion of
the
testing you could apply the label and be done with the NRTL forever.
And as such, failure to maintain requirements after testing can result
with the label being pulled.  In the case of someplace such as Europe,
where self-declarartion is used, things can get more severe by having
a product pulled.

IMHO, if I were to address the initial question regarding
manufactoring
testing of a product bound for Europe - unless there were some severe
national deviation differences from a similar type of US domestic
approval
of the product, I'd continue along with hi-pot testing just as if the
product
were bound for a domestic (US) market.

Sorry for getting wrapped around the axle about this topic, but that's
my
3.1415 cents worth ...

- Doug



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Re: Manufacturing Hipot Testing

2001-08-21 Thread eric . lifsey


CORRECTION: ... we do use EN 61010-1 almost ...






   
eric.lif...@ni.com  
   
Sent by:   To: emc-p...@ieee.org
   
owner-emc-pstc@majordomcc:  
   
o.ieee.org Subject: Re: 
Manufacturing Hipot Testing

   

   
08/20/2001 05:14 PM 
   
Please respond to   
   
eric.lifsey 
   

   

   






Interesting points.  This provoked me to look again into a standard that
I've examined but never used, BS EN 50178:1998, Electronic equipment for
use in power installations.  It covers safety, EMC, and environmental
conditions.  It is 99 pages long, it's informative Annex A starts on page
72, so more that 25% of the standard is informative.  However, we do use EN
61616-1 almost exclusively and have routinely specified hipot testing, and
it does't hurt that we also have the explicit encouragement of a 3rd party
approval.

Back to topic.

Our manufacturing people view the hipot test as useful for detecting
defects, possibly because the hipot tester and control software are linked
into a database which makes operating and tracking the results of this test
automatic.  I wonder if it wasn't for the software/database linkage that
the hipot test might not enjoy as much acceptance by manufacturing.  If the
hipot test is made easy to set and operate, then it might be considered
useful rather than some arcane obligation.

Eric Lifsey
National Instruments




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RE: Manufacturing Hipot Testing

2001-08-21 Thread Ron Pickard


Hi Kaz,

Both IEC60950 3rd Ed  UL60950 3rd Ed define the ROUTINE TEST as you describe, 
however, in note 1,
the key phrase is specified elsewhere in this standard. In fact, the only 
references for ROUTINE
TEST and Electric Strength put together (REST = Routine Electric Strength Test) 
in this standard can
be found at the following locations:

- Tables 2H(note 2) and 2K(note 2) require REST for Double/Reinforced 
Insulation.
- Clause 2.10.5.3 requires REST for PWBs per Table 2M(note 3).
- Clause 2.10.5.4 requires REST for wound components.
- Tables G.2(note 2)  requires REST for Double/Reinforced Insulation.
- Tables R.1(note 4) and R.2(note 2) provide REST alternatives.

So, it would appear that a ROUTINE TEST description for finished ITE products 
still is not present
in this standard (series). However, as we all undoubtedly have at least one 
third-party mark on our
products here in the US and maybe elsewhere, that third-party has the privilege 
to mandate what
routine tests are required for their mark to be affixed to our products.

Looking forward to some comments/rebuttals.

Best regards,

Ron Pickard
rpick...@hypercom.com





   
Kazimier_Gawrzyjal@Dell 
   
.com   To: 
j...@jmwa.demon.co.uk, emc-p...@majordomo.ieee.org   
Sent by:   cc:  
   
owner-emc-pstc@majordomSubject: RE: 
Manufacturing Hipot Testing
o.ieee.org  
   

   

   
08/20/01 01:44 PM   
   
Please respond to   
   
Kazimier_Gawrzyjal  
   

   

   





For Hi-pot, see CAN/CSA C22.2 No 60950-00 * UL 60950, ed. 3, Dec. 1, 2000,
cl. 5.2.2 Note 1 and the invoked definition (by NOTE 1) for ROUTINE TEST per
cl. 1.2.13.3.


My opinion and not that of my employer.

Regards,
Kaz Gawrzyjal
Dell Computer Corp.

-Original Message-
From: John Woodgate [mailto:j...@jmwa.demon.co.uk]
Sent: Monday, August 20, 2001 12:49 PM
To: emc-p...@majordomo.ieee.org
Subject: Re: Manufacturing Hipot Testing



I read in !emc-pstc that Peter Merguerian pmerguer...@itl.co.il wrote
(in 2D1037012914D4118DB8204C4F4F50202D5CD4@ITLLTD01) about
'Manufacturing Hipot Testing', on Mon, 20 Aug 2001:
Production - Line Tests (usually Dilectric Strength and Earth Continuity
and
in some cases like medical equipment, Leakage ) are not required by the
standards but by the third party certification agencies.

No, they are written into IEC standards now. I don't know about UL and
CSA.
--
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk

Eat mink and be dreary!

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Re: Manufacturing Hipot Testing

2001-08-20 Thread eric . lifsey


Interesting points.  This provoked me to look again into a standard that
I've examined but never used, BS EN 50178:1998, Electronic equipment for
use in power installations.  It covers safety, EMC, and environmental
conditions.  It is 99 pages long, it's informative Annex A starts on page
72, so more that 25% of the standard is informative.  However, we do use EN
61616-1 almost exclusively and have routinely specified hipot testing, and
it does't hurt that we also have the explicit encouragement of a 3rd party
approval.

Back to topic.

Our manufacturing people view the hipot test as useful for detecting
defects, possibly because the hipot tester and control software are linked
into a database which makes operating and tracking the results of this test
automatic.  I wonder if it wasn't for the software/database linkage that
the hipot test might not enjoy as much acceptance by manufacturing.  If the
hipot test is made easy to set and operate, then it might be considered
useful rather than some arcane obligation.

Eric Lifsey
National Instruments





   
John Woodgate   
   
j...@jmwa.demon.co.uk To: 
emc-p...@majordomo.ieee.org 
Sent by:   cc:  
   
owner-emc-pstc@majordomSubject: Re: 
Manufacturing Hipot Testing
o.ieee.org  
   

   

   
08/20/2001 08:09 AM 
   
Please respond to John  
   
Woodgate
   

   

   





I read in !emc-pstc that Chris Maxwell chris.maxw...@nettest.com wrote
(in 83d652574e7af740873674f9fc12dbaa675...@utexh1w2.gnnettest.com)
about 'Manufacturing Hipot Testing', on Mon, 20 Aug 2001:
I believe that it matters.  For instance, in EN 61010-1 (Safety of Test
 Measurement Equipment) production line testing is in one of the
informative annexes.  It isn't in one of the normative annexes.
This leads me to believe that, if strictly interpreted, production line
hipot ... isn't required for EN 61010-1.

You are correct, if indeed the Annex is Informative. But that is
exceedingly surprising.

  I'm not sure if this is also
true for other Euro safety standards.

No, it is not, for any that I know about anyway.

I wonder if other people have noticed this difference between
informative and normative annexes.  How is this interpreted?

Normative Annexes contain provisions that are equally valid as those of
the main text. Informative Annexes do not, or should not, contain
provisions, simply recommendations, clarifications or data. In any case,
they are *purely* informative.
--
Regards, John Woodgate, OOO - Own Opinions Only.
http://www.jmwa.demon.co.uk
Eat mink and be dreary!





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RE: Manufacturing Hipot Testing

2001-08-20 Thread Kazimier_Gawrzyjal

For Hi-pot, see CAN/CSA C22.2 No 60950-00 * UL 60950, ed. 3, Dec. 1, 2000,
cl. 5.2.2 Note 1 and the invoked definition (by NOTE 1) for ROUTINE TEST per
cl. 1.2.13.3.


My opinion and not that of my employer.

Regards,
Kaz Gawrzyjal
Dell Computer Corp.

-Original Message-
From: John Woodgate [mailto:j...@jmwa.demon.co.uk]
Sent: Monday, August 20, 2001 12:49 PM
To: emc-p...@majordomo.ieee.org
Subject: Re: Manufacturing Hipot Testing



I read in !emc-pstc that Peter Merguerian pmerguer...@itl.co.il wrote
(in 2D1037012914D4118DB8204C4F4F50202D5CD4@ITLLTD01) about
'Manufacturing Hipot Testing', on Mon, 20 Aug 2001:
Production - Line Tests (usually Dilectric Strength and Earth Continuity
and
in some cases like medical equipment, Leakage ) are not required by the
standards but by the third party certification agencies. 

No, they are written into IEC standards now. I don't know about UL and
CSA.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk

Eat mink and be dreary!

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Re: Manufacturing Hipot Testing

2001-08-20 Thread John Woodgate

I read in !emc-pstc that Peter Merguerian pmerguer...@itl.co.il wrote
(in 2D1037012914D4118DB8204C4F4F50202D5CD4@ITLLTD01) about
'Manufacturing Hipot Testing', on Mon, 20 Aug 2001:
Production - Line Tests (usually Dilectric Strength and Earth Continuity and
in some cases like medical equipment, Leakage ) are not required by the
standards but by the third party certification agencies. 

No, they are written into IEC standards now. I don't know about UL and
CSA.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Eat mink and be dreary!

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RE: Manufacturing Hipot Testing

2001-08-20 Thread Peter Merguerian

Chris,

Production - Line Tests (usually Dilectric Strength and Earth Continuity and
in some cases like medical equipment, Leakage ) are not required by the
standards but by the third party certification agencies. This is to ensure
that the unit meets protection against shock even after a production-line
fault - such as a screw which may have slipped and caused a short or the
earth lead was not connected).



PETER S. MERGUERIAN
Technical Director
I.T.L. (Product Testing) Ltd.
26 Hacharoshet St., POB 211
Or Yehuda 60251, Israel
Tel: + 972-(0)3-5339022  Fax: + 972-(0)3-5339019
Mobile: + 972-(0)54-838175






-Original Message-
From: Chris Maxwell [mailto:chris.maxw...@nettest.com]
Sent: Monday, August 20, 2001 1:47 PM
To: don_macart...@selinc.com; emc-p...@majordomo.ieee.org
Subject: RE: Manufacturing Hipot Testing



Hi Don,

I'm curious

Which safety standard to you use for CE marking your product?

I believe that it matters.  For instance, in EN 61010-1 (Safety of Test
 Measurement Equipment) production line testing is in one of the
informative annexes.  It isn't in one of the normative annexes.
This leads me to believe that, if strictly interpreted, production line
hipot ... isn't required for EN 61010-1.  I'm not sure if this is also
true for other Euro safety standards.

I wonder if other people have noticed this difference between
informative and normative annexes.  How is this interpreted?

Chris Maxwell
Design Engineer - 
NetTest Optical Division
email chris.maxw...@nettest.com 
phone +1 315 266 5128
fax +1 315 797 8024
NetTest 
6 Rhoads Drive,
Utica, NY 13502 USA
web www.nettest.com 


 -Original Message-
 From: don_macart...@selinc.com [SMTP:don_macart...@selinc.com]
 Sent: Friday, August 17, 2001 2:13 PM
 To:   emc-p...@majordomo.ieee.org
 Subject:  Manufacturing Hipot Testing
 
 
 
 
 Dear Group:
 
 A Hipot standard which we must run for CE compliance requires that
 circuit-to-circuit and circuit-to-ground testing be performed on a
 routine
 basis.  The test is applied for 10s.  The products I deal with have
 many
 circuits (Inputs, outputs, etc.) so test time is excessive .  To speed
 test time
 the standard allows for grouping of similar circuits and decreasing
 the test
 time to 1s (with increased voltage).  There is a problem with the
 grouping
 method because faults between circuits in the group are masked.
 
 A better way of performing dielectric strength testing would be to
 automate a
 process where each individual circuit is hipot tested to ground for 1
 second.
 The problem is that this method doesn't match what the CE standard
 requires.
 
 Some of you have probably been in similar circumstances.  What did you
 do?  What
 do you suggest?  Do I meet the standard no matter the cost?  What is
 the risk of
 having my CE Mark pulled and perhaps my company sued if I do not meet
 the entire
 standard?
 
 Regards,
 Don MacArthur
 
 
 
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Re: Manufacturing Hipot Testing

2001-08-20 Thread georgea



Don,

IEC 60950, section 5.3, is specific regarding electric strength
testing.  It does not require testing between secondary circuits,
as it is the primary to secondary, and primary to ground insulation
that provides protection against electric shock.  Type testing is
performed for 1 minute, although production testing is permitted
for 1 sec.  It usually requires several seconds for the high-pot to
ramp up, stabilize at the desired votage, and then ramp down, so
it normally takes 3+ seconds to assure a full second at the max
voltage.

Of course, you may be working with a non-ITE product, with a
different standard, requiring secondary intra-circuit testing.

George Alspaugh




don_macarthur%selinc@interlock.lexmark.com on 08/17/2001 02:12:51 PM

Please respond to don_macarthur%selinc@interlock.lexmark.com

To:   emc-pstc%majordomo.ieee@interlock.lexmark.com
cc:(bcc: George Alspaugh/Lex/Lexmark)
Subject:  Manufacturing Hipot Testing






Dear Group:

A Hipot standard which we must run for CE compliance requires that
circuit-to-circuit and circuit-to-ground testing be performed on a routine
basis.  The test is applied for 10s.  The products I deal with have many
circuits (Inputs, outputs, etc.) so test time is excessive .  To speed test time
the standard allows for grouping of similar circuits and decreasing the test
time to 1s (with increased voltage).  There is a problem with the grouping
method because faults between circuits in the group are masked.

A better way of performing dielectric strength testing would be to automate a
process where each individual circuit is hipot tested to ground for 1 second.
The problem is that this method doesn't match what the CE standard requires.

Some of you have probably been in similar circumstances.  What did you do?  What
do you suggest?  Do I meet the standard no matter the cost?  What is the risk of
having my CE Mark pulled and perhaps my company sued if I do not meet the entire
standard?

Regards,
Don MacArthur



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RE: Manufacturing Hipot Testing

2001-08-17 Thread Scott Lacey

Don,

I do not believe that circuit-to-circuit testing is required between
low-voltage circuits. The test is intended to prevent shock hazards caused
by insulation leakage between high-voltage circuits and low-voltage
circuits. I would group the circuits for production testing and only test
them separately (for diagnostic purposes) if the test failed.

Scott Lacey


-Original Message-
From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of
don_macart...@selinc.com
Sent: Friday, August 17, 2001 2:13 PM
To: emc-p...@majordomo.ieee.org
Subject: Manufacturing Hipot Testing





Dear Group:

A Hipot standard which we must run for CE compliance requires that
circuit-to-circuit and circuit-to-ground testing be performed on a routine
basis.  The test is applied for 10s.  The products I deal with have many
circuits (Inputs, outputs, etc.) so test time is excessive .  To speed test
time
the standard allows for grouping of similar circuits and decreasing the test
time to 1s (with increased voltage).  There is a problem with the grouping
method because faults between circuits in the group are masked.

A better way of performing dielectric strength testing would be to automate
a
process where each individual circuit is hipot tested to ground for 1
second.
The problem is that this method doesn't match what the CE standard requires.

Some of you have probably been in similar circumstances.  What did you do?
What
do you suggest?  Do I meet the standard no matter the cost?  What is the
risk of
having my CE Mark pulled and perhaps my company sued if I do not meet the
entire
standard?

Regards,
Don MacArthur



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Re: Manufacturing Hipot Testing

2001-08-17 Thread John Woodgate

I read in !emc-pstc that don_macart...@selinc.com wrote (in 88256AAB.00
640e1a...@edison.selinc.com) about 'Manufacturing Hipot Testing', on
Fri, 17 Aug 2001:
A Hipot standard which we must run for CE compliance requires that
circuit-to-circuit and circuit-to-ground testing be performed on a routine
basis. 

You don't tell us which standard you are applying. You may have
misinterpreted it, but we can't tell. 

The 'routine' production-line 100% test is NOT intended to be a time-
consuming process. The people who wrote the test procedure (which did
not include me) do have *just a little* experience of volume production.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Eat mink and be dreary!

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