Re: [Emc-users] Running on a G4 MAc (new world)

2008-02-11 Thread Alex Joni
Hi Jason,

just some snippets from the RTAI mailing list:
(Thread called [Rtai] rtai on a ppc405 (Xilinx XUP Boad) from the 1st 
February 2008)


 - Is it possible to use a newer Kernel than 2.6.14, are there any more 
patches?


At the moment no. Newer patches requires adapting to Linux powerpc
framework, not ppc. With the hardware I have, a small 9 year old G3
portable Mac, the only witness of externally gifted hardware support in
all of the RTAI history, compiling and testing the kernel and RTAI
directly on it is a bit of pain. I know I should install a cross
development environment to speed things up, but at the moment I've
little time and space to make it ready to use. The only witnesses I know
of the use of the latest RTAI for PPC are on G3 and G4 UP CPUs, 7xxx
series I think. Notice that it is just for UP at the moment. There is an
effort underway on a Mac G5 but is still at the verification stage using
3.6, the ppc environment and 2.6.14. It should end on powerpc
environment and thus more recent paches but I've no scheduling authority
on it. On my side I've a plan to use ppc/powerpc on a new project but
I'll talk of it only if I'll be able to make it take off.

Paolo

Reading that thread, it seems you should start by using 2.6.14 and RTAI 3.6.
Let us know how things go along.
Maybe we should move this thread over to emc-developers

Good luck  best regards,
Alex


- Original Message - 
From: Jason Cox [EMAIL PROTECTED]
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, February 11, 2008 9:45 AM
Subject: Re: [Emc-users] Running on a G4 MAc (new world)


 Paul,
 I am about ready to start on the mac port :)
 I am trying to decide onwhich way to go.

 1. install xcode and try to get rtai to work on a 10.4 10.5 kernel. I
 have done a bit of digging into this and havent had much luck in finding
 anyone who has don it. downfall as i dont know anything about howto
 program or run in OS X. realy i am a n00b here

 2.  install ubuntu 6.06 as that is the lattest for a PPC class cpu. i
 think i still remomber how to manualy do a patch from the rtlinux ad
 NIST days. at least i know linux :).

 3. unknown to me at this stage.

 either way, it should be this week that i start to give it a go

 Jason

 On Thu, 2008-02-07 at 07:45 +1100, Jason Cox wrote:
 thanks for that Paul. i will look into it soon.
 Jason
 On Wed, 2008-02-06 at 18:15 +, paul_c wrote:
  Hi Jason
 
  On Wednesday 06 February 2008 02:59, Jason Cox wrote:
   As i started this thread, i should put my hand up, but there are a 
   few
   problems at the moment. I have just started uni (after 10 years) and 
   I
   would need a guide for setting up a development environment on OSX.
 
  All you need is xcode which should be on your installation CD (or DVD), 
  if
  not, you can easily download it from the Apple Developer's site at
  http://developer.apple.com/ - You'll probably need to create a user 
  account
  first..
 
   The xcode package provides all the tools and libraries needed to get 
  started,
  even an IDE if you don't like the command line.
 
 
  Regards, Paul.
 
  

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Re: [Emc-users] Turning Polygons on Lathe

2008-02-11 Thread Kenneth Lerman
The hard part for them was finding someone who could read the broken english 
(chinglish, I assume) text with unaccented american english and avoid 
laughing.

Ken

- Original Message - 
From: Kirk Wallace [EMAIL PROTECTED]
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Friday, February 08, 2008 9:15 PM
Subject: [Emc-users] Turning Polygons on Lathe


I saw this on YouTube:

 http://www.youtube.com/watch?v=oGq-9NNmr3ofeature=related

 Who is volunteering to do the kins for this?

 -- 
 Kirk Wallace (California, USA
 http://www.wallacecompany.com/machine_shop/
 Hardinge HNC lathe,
 Bridgeport mill conversion, doing XY now,
 Zubal lathe conversion pending)


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Re: [Emc-users] axis logo module that emc loads on default

2008-02-11 Thread Gene Heskett
On Monday 11 February 2008, noel wrote:
Bob,
Check the Integrators Manual in the .ini section, [DISPLAY] section, page 24
of 193.
INPUT_FILE = 

Thank you very much Noel.  I just put inkscape on that box, and grabbed the 
two files I found in the wiki, and I'm gonna have me some fun!  Now, if I 
just had an artistic bone in my body...

I'll start with my own sign on logo for emc.  Then I have an idea for a couple 
of solid objects I'd like to make. :)

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
If people concentrated on the really important things in life,
there'd be a shortage of fishing poles.
-- Doug Larson

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Re: [Emc-users] Request for Fonts

2008-02-11 Thread jcombs
Thanks for the pointers.

Jim Combs



   
 Jon Elson 
 [EMAIL PROTECTED] 
 ms.comTo 
 Sent by:  Enhanced Machine Controller (EMC) 
 emc-users-bounces emc-users@lists.sourceforge.net   
 @lists.sourceforg  cc 
 e.net 
   Subject 
   Re: [Emc-users] Request for Fonts   
 02/11/2008 01:10  
 PM
   
   
 Please respond to 
 Enhanced Machine 
 Controller (EMC) 
 [EMAIL PROTECTED] 
 sourceforge.net  
   
   



[EMAIL PROTECTED] wrote:
 I have built up a router table with XYZ motion stages.  My intent is to
 produce wood and
 Corian type signs.  I have EMC driving steppers via a 1284 parallel port.
 It's working
 out very well.  Now I am looking for fonts in the form of G code.  Does
 anyone know of any?

 I have code to resize and move the G code to fit the work piece but I
have
 yet to
 find anything that would allow me to rip a True Type font into G-Code or
 just a source
 of G code fonts.

 I am trying to avoid purchasing an expensive CAD package just to have the
 ability to
 generate signs. Maybe there is a CAD for Ubuntu?
I have used Bobcad for this.  Even an old version will work
fine.  It can take any True-Type font on your system and use
that.  I hacked up their internal vector font to clean up a
couple rough characters, but if you want filled-in fonts, the
True-Type ones work nice, they just take longer.

Jon

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Re: [Emc-users] axis logo module that emc loads on default

2008-02-11 Thread noel
Bob,
Check the Integrators Manual in the .ini section, [DISPLAY] section, page 24
of 193.
INPUT_FILE = 

Noel Rodes
'Roguish' 

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Bob Freeman
Sent: Monday, February 11, 2008 10:53 AM
To: emc-users@lists.sourceforge.net
Subject: [Emc-users] axis logo module that emc loads on default

Hello, All,

Rather than continue the font thread for my question, I'll just ask another
question.

On starting EMC2 with AXIS, the axis logo gcode is loaded, apparently by
default.  I looked in the ini and related setup files but have not found a
way to have AXIS load the default file that I want; is there a way to
change the default file loaded by AXIS at startup?

BTW, its not that I dislike the axis logo, it just generates an error when
used in the TWO axis system I'm working with for my antenna measurements.
The file apparently wants some Z-axis setup.  Of course, I could change the
default file, or link to something else, or

Thanks, and thanks for EMC2--it just works!

Regards,

Bob Freeman

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Re: [Emc-users] Request for Fonts

2008-02-11 Thread Jon Elson
[EMAIL PROTECTED] wrote:
 I have built up a router table with XYZ motion stages.  My intent is to
 produce wood and
 Corian type signs.  I have EMC driving steppers via a 1284 parallel port.
 It's working
 out very well.  Now I am looking for fonts in the form of G code.  Does
 anyone know of any?
 
 I have code to resize and move the G code to fit the work piece but I have
 yet to
 find anything that would allow me to rip a True Type font into G-Code or
 just a source
 of G code fonts.
 
 I am trying to avoid purchasing an expensive CAD package just to have the
 ability to
 generate signs. Maybe there is a CAD for Ubuntu?
I have used Bobcad for this.  Even an old version will work 
fine.  It can take any True-Type font on your system and use 
that.  I hacked up their internal vector font to clean up a 
couple rough characters, but if you want filled-in fonts, the
True-Type ones work nice, they just take longer.

Jon

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Re: [Emc-users] Running on a G4 MAc (new world)

2008-02-11 Thread paul_c

Hi Jason

On Monday 11 February 2008 10:19, Jason Cox wrote:
 Ok i will move over to the Dev list.

Keep it here. Dev list is ...

 Alex, was this a roll you own linux distro that you were using? What i
 have is a G4 (gray case) UP with 1G ram so it should do ok. I seem to be
 seeing a lot about slow compiling, is it realy bad or just takes time? I
 could setup a cross compiler under my gentoo box, but then libs will be
 the issue.

The only thing that should be time consuming is a kernel build - This can be 
built with a cross compiler without any side effects. No user space libraries 
are used in kernel space (if they are, someone needs a kick up the..).

 If you are comfortable with Gentoo, install it on a second hard drive on the 
Mac - Just because these guys are developing for ubuntu, it doesn't mean you 
have to.

 On Mon, 2008-02-11 at 10:33 +0200, Alex Joni wrote:
  just some snippets from the RTAI mailing list:
  (Thread called [Rtai] rtai on a ppc405 (Xilinx XUP Boad) from the 1st
  February 2008)

ppc405 != G4

   - Is it possible to use a newer Kernel than 2.6.14, are there any more
  patches?

Since 2.6.18 (as I recall), the powerpc and ppc architectures have been merged 
in to one (as have i386  x86_64 in 2.6.24). The latest ipipe patch from the 
ADEOS team works reasonably well with 2.6.23 but I don't think it is in use 
by RTAI yet.

Before you ask, yes, I do have kernels for i386, x86_64, AND PowerPC installed 
 running - All patched with the latest ipipe patches (plus a couple more). 
The PowerPC kernel was also cross-compiled on an AMD64 box without any 
problem.



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Re: [Emc-users] Request for Fonts

2008-02-11 Thread Alex Joni
Maybe this is what you're after:
http://timeguy.com/cradek/truetype

Regards,
Alex

- Original Message - 
From: [EMAIL PROTECTED]
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, February 11, 2008 2:46 PM
Subject: [Emc-users] Request for Fonts


I have built up a router table with XYZ motion stages.  My intent is to
 produce wood and
 Corian type signs.  I have EMC driving steppers via a 1284 parallel port.
 It's working
 out very well.  Now I am looking for fonts in the form of G code.  Does
 anyone know of any?

 I have code to resize and move the G code to fit the work piece but I have
 yet to
 find anything that would allow me to rip a True Type font into G-Code or
 just a source
 of G code fonts.

 I am trying to avoid purchasing an expensive CAD package just to have the
 ability to
 generate signs. Maybe there is a CAD for Ubuntu?

 I am new to Linux but so far am very pleased at the quality and robustness
 of the whole
 OS and EMC support.

 Thanks, Jim Combs

 Lexington, KY


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 https://lists.sourceforge.net/lists/listinfo/emc-users
 


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Re: [Emc-users] Turning Polygons on Lathe

2008-02-11 Thread Brian Pitt
On Monday 11 February 2008 15:14, Gene Heskett wrote:
 On Monday 11 February 2008, Ian W. Wright wrote:
 For those who were fascinated by the polygon turning have a look at this
 - http://tinyurl.com/2wqbvl , it achieves the same ends but without any
 extra power or synchronisation of spindle and cutter! The video even
 gives a good indication of how you can make your own!!!
 Usual disclaimer - no connection with company etc. etc.
 
 Now that's cute Ian.  But the forces would seem to preclude my trying it on 
 my 
 little toy lathe.
 

with the angular offset and shearing action of the cutter they take allot less 
push than you'd think
but you have no controll of the orientation and you cant work behind a shoulder 
or swallow more 
than an inch or so of the part 
then again the polygon head wont do splines ,keyseats or internal work

a few years ago someone made a CNC mill that would drill square holes like this
http://upper.us.edu/faculty/smith/reuleaux.htm
by syncing the table motion to the spindle position

I'm sure someone somewhere has a use for that feature but I think they did it 
mainly to show off
how fast the machine was ;)

Brian

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[Emc-users] axis logo module that emc loads on default

2008-02-11 Thread Bob Freeman
Hello, All,

Rather than continue the font thread for my question, I'll just ask 
another question.

On starting EMC2 with AXIS, the axis logo gcode is loaded, apparently by 
default.  I looked in the ini and related setup files but have not found 
a way to have AXIS load the default file that I want; is there a way 
to change the default file loaded by AXIS at startup?

BTW, its not that I dislike the axis logo, it just generates an error 
when used in the TWO axis system I'm working with for my antenna 
measurements.  The file apparently wants some Z-axis setup.  Of course, 
I could change the default file, or link to something else, or

Thanks, and thanks for EMC2--it just works!

Regards,

Bob Freeman

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Re: [Emc-users] Request for Fonts

2008-02-11 Thread Gene Heskett
On Monday 11 February 2008, Jon Elson wrote:
[EMAIL PROTECTED] wrote:
 I have built up a router table with XYZ motion stages.  My intent is to
 produce wood and
 Corian type signs.  I have EMC driving steppers via a 1284 parallel port.
 It's working
 out very well.  Now I am looking for fonts in the form of G code.  Does
 anyone know of any?

 I have code to resize and move the G code to fit the work piece but I have
 yet to
 find anything that would allow me to rip a True Type font into G-Code or
 just a source
 of G code fonts.

 I am trying to avoid purchasing an expensive CAD package just to have the
 ability to
 generate signs. Maybe there is a CAD for Ubuntu?

I have used Bobcad for this.  Even an old version will work
fine.  It can take any True-Type font on your system and use
that.  I hacked up their internal vector font to clean up a
couple rough characters, but if you want filled-in fonts, the
True-Type ones work nice, they just take longer.

How do you do the fill?  Or is my version old?, all it does is the outline 
trace...

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
A wise man can see more from a mountain top than a fool can from the bottom
of a well.

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Re: [Emc-users] Request for Fonts

2008-02-11 Thread Jon Elson
Gene Heskett wrote:
 On Monday 11 February 2008, Jon Elson wrote:
I have used Bobcad for this.  Even an old version will work
fine.  It can take any True-Type font on your system and use
that.  I hacked up their internal vector font to clean up a
couple rough characters, but if you want filled-in fonts, the
True-Type ones work nice, they just take longer.
 
 
 How do you do the fill?  Or is my version old?, all it does is the outline 
 trace...
 

Ummm, yeah, you are right, it DOESN'T fill in the interior, it 
only cuts the outline.  I don't use the TT fonts with it, I use 
the one internal font that I modified, which is a non-outline
font.

Jon

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Re: [Emc-users] Stepper torque measurement article

2008-02-11 Thread W. Jacobs
aram,
It would be easier to measure current to the motor as this would be what 
creates the torque.  Current measurement is easy.
If you want to truly measure the torque, it is done either with a strain 
gauge on the shaft or with a spring coupled drive and measure the 
deflection of the spring.  Either way, you need a pair of slip rings to 
get the information to the outside world.  These are noisy and will be 
hard to use.

bill


[EMAIL PROTECTED] wrote:
 Hi
 Can you measure torque on AC servo motor?
   

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Re: [Emc-users] Request for Fonts

2008-02-11 Thread Gene Heskett
On Monday 11 February 2008, [EMAIL PROTECTED] wrote:
I have built up a router table with XYZ motion stages.  My intent is to
produce wood and
Corian type signs.  I have EMC driving steppers via a 1284 parallel port.
It's working
out very well.  Now I am looking for fonts in the form of G code.  Does
anyone know of any?

I have code to resize and move the G code to fit the work piece but I have
yet to
find anything that would allow me to rip a True Type font into G-Code or
just a source
of G code fonts.

I am trying to avoid purchasing an expensive CAD package just to have the
ability to
generate signs. Maybe there is a CAD for Ubuntu?

I am new to Linux but so far am very pleased at the quality and robustness
of the whole
OS and EMC support.

Thanks, Jim Combs

Lexington, KY

There is the TrueTypeTracer, (google for it) which takes a tt font, and the 
text you want to make gcode from.  It draws the outline of the font with 
gcode, but I don't have the proper engraving bits to make it look 'pretty' 
since it doesn't trace the center of each character.  I would be very nice if 
this actually traced the geometric centerline, or did fill removal inside he 
characters.  However for brass nameplates and such, it works quite well if a 
cursive font is used.  I believe that or something very similar was used to 
generate the gcode axis logo module that emc loads on default at startup.

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Experience is not what happens to you; it is what you do with what happens
to you.
-- Aldous Huxley

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Re: [Emc-users] Request for Fonts

2008-02-11 Thread jcombs
I can't seem to get to that link. (At least from Lexmark)  I will try it
from home.

Thanks, Jim C



   
 Alex Joni   
 [EMAIL PROTECTED] 
 .ro   To 
 Sent by:  Enhanced Machine Controller (EMC) 
 emc-users-bounces emc-users@lists.sourceforge.net   
 @lists.sourceforg  cc 
 e.net 
   Subject 
   Re: [Emc-users] Request for Fonts   
 02/11/2008 08:00  
 AM
   
   
 Please respond to 
 Enhanced Machine 
 Controller (EMC) 
 [EMAIL PROTECTED] 
 sourceforge.net  
   
   



Maybe this is what you're after:
http://timeguy.com/cradek/truetype

Regards,
Alex

- Original Message -
From: [EMAIL PROTECTED]
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, February 11, 2008 2:46 PM
Subject: [Emc-users] Request for Fonts


I have built up a router table with XYZ motion stages.  My intent is to
 produce wood and
 Corian type signs.  I have EMC driving steppers via a 1284 parallel port.
 It's working
 out very well.  Now I am looking for fonts in the form of G code.  Does
 anyone know of any?

 I have code to resize and move the G code to fit the work piece but I
have
 yet to
 find anything that would allow me to rip a True Type font into G-Code or
 just a source
 of G code fonts.

 I am trying to avoid purchasing an expensive CAD package just to have the
 ability to
 generate signs. Maybe there is a CAD for Ubuntu?

 I am new to Linux but so far am very pleased at the quality and
robustness
 of the whole
 OS and EMC support.

 Thanks, Jim Combs

 Lexington, KY


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 Defy all challenges. Microsoft(R) Visual Studio 2008.
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 https://lists.sourceforge.net/lists/listinfo/emc-users



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Re: [Emc-users] Request for Fonts

2008-02-11 Thread Jack
 http://timeguy.com/cradek/truetype - generate signs from truetype to dxf or
g-code

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of
[EMAIL PROTECTED]
Sent: Monday, February 11, 2008 6:46 AM
To: Enhanced Machine Controller (EMC)
Subject: [Emc-users] Request for Fonts

I have built up a router table with XYZ motion stages.  My intent is to
produce wood and Corian type signs.  I have EMC driving steppers via a 1284
parallel port.
It's working
out very well.  Now I am looking for fonts in the form of G code.  Does
anyone know of any?

I have code to resize and move the G code to fit the work piece but I have
yet to find anything that would allow me to rip a True Type font into G-Code
or just a source of G code fonts.

I am trying to avoid purchasing an expensive CAD package just to have the
ability to generate signs. Maybe there is a CAD for Ubuntu?

I am new to Linux but so far am very pleased at the quality and robustness
of the whole OS and EMC support.

Thanks, Jim Combs

Lexington, KY


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[Emc-users] Request for Fonts

2008-02-11 Thread jcombs
I have built up a router table with XYZ motion stages.  My intent is to
produce wood and
Corian type signs.  I have EMC driving steppers via a 1284 parallel port.
It's working
out very well.  Now I am looking for fonts in the form of G code.  Does
anyone know of any?

I have code to resize and move the G code to fit the work piece but I have
yet to
find anything that would allow me to rip a True Type font into G-Code or
just a source
of G code fonts.

I am trying to avoid purchasing an expensive CAD package just to have the
ability to
generate signs. Maybe there is a CAD for Ubuntu?

I am new to Linux but so far am very pleased at the quality and robustness
of the whole
OS and EMC support.

Thanks, Jim Combs

Lexington, KY


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Re: [Emc-users] Running on a G4 MAc (new world)

2008-02-11 Thread Jason Cox
Ok i will move over to the Dev list.
Alex, was this a roll you own linux distro that you were using? What i
have is a G4 (gray case) UP with 1G ram so it should do ok. I seem to be
seeing a lot about slow compiling, is it realy bad or just takes time? I
could setup a cross compiler under my gentoo box, but then libs will be
the issue.

Looking forward to work on this.

Jason

On Mon, 2008-02-11 at 10:33 +0200, Alex Joni wrote:
 Hi Jason,
 
 just some snippets from the RTAI mailing list:
 (Thread called [Rtai] rtai on a ppc405 (Xilinx XUP Boad) from the 1st 
 February 2008)
 
 
  - Is it possible to use a newer Kernel than 2.6.14, are there any more 
 patches?
 
 
 At the moment no. Newer patches requires adapting to Linux powerpc
 framework, not ppc. With the hardware I have, a small 9 year old G3
 portable Mac, the only witness of externally gifted hardware support in
 all of the RTAI history, compiling and testing the kernel and RTAI
 directly on it is a bit of pain. I know I should install a cross
 development environment to speed things up, but at the moment I've
 little time and space to make it ready to use. The only witnesses I know
 of the use of the latest RTAI for PPC are on G3 and G4 UP CPUs, 7xxx
 series I think. Notice that it is just for UP at the moment. There is an
 effort underway on a Mac G5 but is still at the verification stage using
 3.6, the ppc environment and 2.6.14. It should end on powerpc
 environment and thus more recent paches but I've no scheduling authority
 on it. On my side I've a plan to use ppc/powerpc on a new project but
 I'll talk of it only if I'll be able to make it take off.
 
 Paolo
 
 Reading that thread, it seems you should start by using 2.6.14 and RTAI 3.6.
 Let us know how things go along.
 Maybe we should move this thread over to emc-developers
 
 Good luck  best regards,
 Alex



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Re: [Emc-users] Running on a G4 MAc (new world)

2008-02-11 Thread paul_c

Hi Jason

On Monday 11 February 2008 07:45, Jason Cox wrote:
 Paul,
   I am about ready to start on the mac port :)
 I am trying to decide onwhich way to go.

   1. install xcode and try to get rtai to work on a 10.4 10.5 kernel. I
 have done a bit of digging into this and havent had much luck in finding
 anyone who has don it. downfall as i dont know anything about howto
 program or run in OS X. realy i am a n00b here

RTAI over the OS X kernel will not work, period !

 The OS X system, whilst similar in many respects to Linux/GNU (it is, I 
believe, a BSD derived build), Linux kernel code will not work.

   2.  install ubuntu 6.06 as that is the lattest for a PPC class cpu. i
 think i still remomber how to manualy do a patch from the rtlinux ad
 NIST days. at least i know linux :).

If you *really* want to go with Linux, might I suggest going for Debian - You 
can always upgrade to Lenny (or Sid) if you want 
testing/unstable/experimental packages without waiting for them to appear in 
ubuntu. To be honest though, if you already have a distro installed and 
running, why change.

   3. unknown to me at this stage.

 either way, it should be this week that i start to give it a go

Keep the original OS X install, then you have a chance to compile and test for 
both environments (and we get to see were things go tits up).


Regards, Paul.

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Re: [Emc-users] Stepper torque measurement article

2008-02-11 Thread Jim Coleman
what about a spring coupler and 2 encoders?  and do current measurements
while exerting known levels of torque, make a chart so you know how much
current = how much torque, use current monitoring...  isolated ADC across
shunt resistors for each phase of each motor be it AC or DC.  It'd jsut be
quite a few inputs to watch, and might end up being not the fastest of all.
i know from watching the load meter on the mills at work that you can easily
see a change in the trend when the tool's wearing.  so if you could script
it to alarm when it's increased by X% from an average of the first number of
runs on that tool.  I know the new fadal's my work has does have spindle
load limits for you can set for each tool...

Sorry if this has been a long ramble, i guess i'm getting all i can out of
'computer time' before i have to go do the dishes  hehe...

On Feb 11, 2008 2:36 PM, Geoff [EMAIL PROTECTED] wrote:

 On Tuesday 12 February 2008 04:55, W. Jacobs wrote:
  aram,
  It would be easier to measure current to the motor as this would be what
  creates the torque.  Current measurement is easy.
  If you want to truly measure the torque, it is done either with a strain
  gauge on the shaft or with a spring coupled drive and measure the
  deflection of the spring.  Either way, you need a pair of slip rings to
  get the information to the outside world.  These are noisy and will be
  hard to use.
 
  bill
 
  [EMAIL PROTECTED] wrote:
   Hi
   Can you measure torque on AC servo motor?
 
 
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  Hi Guys,
another way of measuring torque involves 2 toothed rings and hall
 effect
 pick-ups. Ensure that the rings are rigidly fixed to the shaft and you
 will
 find that you will get a varying phase difference between the output of
 your
 two pick-ups as the shaft twists under torque loading. No noisy slip
 rings :-) .

 Cheers, Geoff.

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Re: [Emc-users] OT: Gerber File Editor

2008-02-11 Thread Erik Christiansen
On Mon, Feb 11, 2008 at 04:17:34PM -0800, Kirk Wallace wrote:
 I couldn't do the copy for some unknown reason, (I'll have to try harder
 later), but I did use wire in layer 21 to draw the outline, reran CAM
 job gerb274x.cam, gerbv'd the .plc file and every thing including the
 outline was there.

Yep, creating it from scratch is just as good.  :-)

 In my previous attempts I tried different CAM jobs and settings so
 it's hard to tell what I did wrong, but seems to work as expected now.
 Thanks

So far, I've chickened out, and just sent the board file, for them to
CAM, but I see that batchpcb needs it done.

 
 and I like the silver plating, but Sparkfun's:
 
 http://www.batchpcb.com/
 
 is about half the price for three times the wait.

Thanks for that. It takes me so long to pack too much into too small a
board, that a small delay in manufacture wouldn't be noticed. Lower
prices might convince me to spread things out a bit, reducing the need
for heatsinking.

Erik

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Re: [Emc-users] Turning Polygons on Lathe

2008-02-11 Thread Gene Heskett
On Monday 11 February 2008, Ian W. Wright wrote:
For those who were fascinated by the polygon turning have a look at this
- http://tinyurl.com/2wqbvl , it achieves the same ends but without any
extra power or synchronisation of spindle and cutter! The video even
gives a good indication of how you can make your own!!!
Usual disclaimer - no connection with company etc. etc.

Now that's cute Ian.  But the forces would seem to preclude my trying it on my 
little toy lathe.

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
UNIX is many things to many people, but it's never been everything to anybody.

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Re: [Emc-users] Request for Fonts

2008-02-11 Thread Jack
I ran across a macro written in Visual Basic that can be installed in 
Autocad that seems to do a pretty good job of converting polylines into 
gcode.
Using creating text in autocad then selecting Expresstextexplode, then 
Modifyexplode, then using the pedit command convert and join the lines 
to polylines, then run the gcode converter after you install it. It 
spits out the gcode you are looking for.
There is a good discussion here:

CNCzone.com-The Ultimate Machinist Community 
http://www.cnczone.com/forums/index.php  Programing and Design 
http://www.cnczone.com/forums/forumdisplay.php?f=5  Autodesk Software 
(Autocad, Inventor etc) 
http://www.cnczone.com/forums/forumdisplay.php?f=19
Reload this Page 
http://www.cnczone.com/forums/showthread.php?t=8226page=6 * AutoCAD 2 
G-Code macro*

 
and the macro itself with instructions to install it is here:

http://home.comcast.net/~cncwoodworker/acad/downloads/AC2GCv039.zip

You do have to jump through some hoops to get it installed so that 
Autocad can find it.  I am using Autocad 2007. The macro was created for 
an earlier version, but it works fine on mine.

Jack Ensor



[EMAIL PROTECTED] wrote:
 I have built up a router table with XYZ motion stages.  My intent is to
 produce wood and
 Corian type signs.  I have EMC driving steppers via a 1284 parallel port.
 It's working
 out very well.  Now I am looking for fonts in the form of G code.  Does
 anyone know of any?

 I have code to resize and move the G code to fit the work piece but I have
 yet to
 find anything that would allow me to rip a True Type font into G-Code or
 just a source
 of G code fonts.

 I am trying to avoid purchasing an expensive CAD package just to have the
 ability to
 generate signs. Maybe there is a CAD for Ubuntu?

 I am new to Linux but so far am very pleased at the quality and robustness
 of the whole
 OS and EMC support.

 Thanks, Jim Combs

 Lexington, KY


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Re: [Emc-users] Stepper torque measurement article

2008-02-11 Thread Gene Heskett
On Monday 11 February 2008, Dave Engvall wrote:
Spindle load is certainly one way to do it. Whether you do spindle
load or force your cam is going to have to
do a good job of keeping the cutter load constant or you will end up
setting the trip too high to do much  good.
The same is true in trying to control such things by setting
following error rather tightly.

Dave

Running steppers here, so there is no feedback from that.  And it could have 
been useful yesterday as I was cutting the crush slot in a boring bar holder, 
the cut involved going about 1.25 deep from open end to open end with a std 
1/4 end mill that had been sharpened till there was only about 5/8 of 
flutes left.  A particle of swarf apparently got jammed between the shank and 
the slot wall, stopping my 4 ipm x motion.  Backing away by hand allowed it 
to clear, but then I had to rezero the x axis, edit my routine for the then 
current depth of cut to restart it at, and it continued till it was done with 
no further issues.  I was cutting about 10 thou deeper per pass each way, at 
around 500 rpm.  Trying to keep the chips big enough to not constitute a 
nanoparticle hazard. Or in my hands, virtually invisible but painful as hell. 
Lubed by a couple of drops of cutting oil per pass.  Too cold to plug in the 
air compressor since I'd have to leave the door open, its outside under the 
roof overhang, with a tarp over it ATM.

I need a shop about 4x bigger. Don't we all?

But using the finished boring bar, I've found about 75% of the motor mount I 
just knew was hiding in a 3.2x3.2x4 block of alu.  I should have put a fresh 
chip in it though, it sings to me  leaves a stippled finish.  Now I have to 
turn it around in the 4 jaw, relocate it and do the other ends last 3/8, 
drill the motor mount and flange holes  mill away the sides to clear the 
mill table when the rotary is mounted to it.  Then switch the 3 axis card for 
a 4 axis, pull the 262 oz/in z motor from the mill and replace it with a 430 
 use the 262 on the rotary table.  And plug in another parport card I've 
bought so I can use the 3 axis card on the lathe eventually, which would have 
made that boring job a heck of a lot more precise.  And, I obviously need to 
cut an allen wrench down for a very short short leg so I can reach the 
carriage adjustment capscrews which are only about 3/8 above the lead screw, 
I could see it bouncing a bit last night after I'd pulled it down hard enough 
I had a heck of a time restarting the carriage onto the ways.  Way wear in 
the middle I 'spose, there's a lot of time on that little 7x12, I've 
refinished the bottom of the carriage once already.  The factory way fit was 
atrocious, wrong V angle by a couple of degrees so the wear was very high 
initially.

Subject to being replaced with a bigger lathe IF I can get my sugar under 
control, we're still working on that.

Then I can start playing with 4 axis's on the mill. 8:)  There are a lot of 
things I have left to do, hopefully I have the time left before I fall over.  
73 and diabetic, so who knows...  But I AM having fun, thanks to you guys, 
all of you!

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Some of my readers ask me what a Serial Port is.
The answer is: I don't know.
Is it some kind of wine you have with breakfast?

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Re: [Emc-users] OT: Gerber File Editor

2008-02-11 Thread Kirk Wallace
On Sun, 2008-02-10 at 11:34 -0600, Javid Butler wrote:

... snip

 If you email me your Eagle project files I'd be happy to look at them and 
 see if I can spot why the features did not show up.
 
 Javid

They are at the bottom of the page here:

http://www.wallacecompany.com/machine_shop/EMC2/serial_dac/

It also looks like the Sparkfun ULP to the beef up the silk text may
have also affected the schematic text too.

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending)


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Re: [Emc-users] OT: Gerber File Editor

2008-02-11 Thread Kirk Wallace
On Mon, 2008-02-11 at 12:38 +1100, Erik Christiansen wrote:
 On Sat, Feb 09, 2008 at 10:44:17PM -0800, Kirk Wallace wrote:
  I just sent my serial DAC gerber files to a fab house. I had to hack the
  silk screen file to include an outline and a couple of features that the
  Eagle CAM refused to pick up as silk screen features.
 
 Tried just now, so should hopefully work for you:
Use COPY to duplicate the board outline, in situ. (Left-click to place it, 
 unmoved.)
Select CHANGE LAYER (Spanner Icon - Layer - Layer 21), then click on 
 board outline.
   One of the duplicates is now in the tPlace layer, and that's
   Silkscreen, according to the manual.
INFO (i icon) can be used to confirm where it went.

I couldn't do the copy for some unknown reason, (I'll have to try harder
later), but I did use wire in layer 21 to draw the outline, reran CAM
job gerb274x.cam, gerbv'd the .plc file and every thing including the
outline was there. In my previous attempts I tried different CAM jobs
and settings so it's hard to tell what I did wrong, but seems to work as
expected now. Thanks

 The board house that I mentioned on the SMT Terminal Blocks thread
 accepts Eagle files, obviating the need to learn how to do the CAM step.
 (In fact, I have yet to wade through that section of the pdf manual.)
 
 The files I sent to them only had board outlines in layer 20
 (Dimension), and I omitted silkscreen. (Soldermask is enough for SMD
 component pad location, I find, and better use of money, perhaps. In any
 case, I don't have room for component IDs, anyway.)
 
 There's a newsgroup, but the feed is direct from the company, and our
 firewalls here won't let it through. They might be able to advise as
 well.
 
 Erik

I checked out their website:

http://www.custompcb.com/

and I like the silver plating, but Sparkfun's:

http://www.batchpcb.com/

is about half the price for three times the wait.

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending)


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