Re: [Emc-users] arc intersection question

2011-03-15 Thread Kim Kirwan
You probably want to find the arc center first. 
This should help: 
http://www.google.com/search?hl=ensource=hpbiw=1920bih=934q=find+the+center+of+an+arc+from+two+pointsaq=faqi=g4g-m4aql=oq=
The first reference isn't bad. 
Once you have the center, then it's easier to check around 
the circumference from arc start to arc stop and check for 
X or Y values past limits. Would that work for you? 

On 03/15/2011 02:40 AM, forget color wrote:
 this is more of a math question than an EMC question, but I need the
 question for EMC so thought someone else might have run into it.
 
 I'm trying to figure out how I can calculate whether an arc will go
 outside the working area of my CNC.  Let's say I have an arc from the
 following parameters:
 
 x1,y1,x2,y2,radius,direction (CW or CCW)
 
 and that my working area boundaries are: minX = -5, minY = -5, maxX =
 5, maxY = 5
 
 how can i tell if the arc will go outside the boundaries?
 
 so, for example, an arc with these values would go outside the bounds:
 
 G0 x-4.5 y0
 G02 x-4.5 y4 r2
 
 in fact, it's almost entirely outside the bounds. but if I change the
 radius to 6, it won't. (or if I change the direction to ccw of course)
 
 thanks for any help!!
 
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Re: [Emc-users] arc intersection question

2011-03-15 Thread Kim Kirwan
Or, can you just let EMC check it for you?
If you set the work envelope of your machine correctly,
EMC will tell you if there are problems.

Program exceeds machine limits
Program exceed machine (max/min) on axis (X/Y/Z/A/B/C/U/V/W)
 [ Run Anyway ]   [ Cancel ] 

And if you're using Axis it will show you any arcs that are
outside of the work envelope. You can click on them and it will
show what program line generated them. Would that help?

On 03/15/2011 02:40 AM, forget color wrote:
 this is more of a math question than an EMC question, but I need the
 question for EMC so thought someone else might have run into it.
 
 I'm trying to figure out how I can calculate whether an arc will go
 outside the working area of my CNC.  Let's say I have an arc from the
 following parameters:
 
 x1,y1,x2,y2,radius,direction (CW or CCW)
 
 and that my working area boundaries are: minX = -5, minY = -5, maxX =
 5, maxY = 5
 
 how can i tell if the arc will go outside the boundaries?
 
 so, for example, an arc with these values would go outside the bounds:
 
 G0 x-4.5 y0
 G02 x-4.5 y4 r2
 
 in fact, it's almost entirely outside the bounds. but if I change the
 radius to 6, it won't. (or if I change the direction to ccw of course)
 
 thanks for any help!!
 
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Re: [Emc-users] arc intersection question

2011-03-15 Thread Alex Joni
EMC only checks if the endpoints are outside the work envelope, not 
intermediary points on the arc.
You can still load the program and look outside the bounds (if set up 
properly you see the extent of travel in the preview).

Regards,
Alex

 Or, can you just let EMC check it for you?
 If you set the work envelope of your machine correctly,
 EMC will tell you if there are problems.

 Program exceeds machine limits
 Program exceed machine (max/min) on axis (X/Y/Z/A/B/C/U/V/W)
  [ Run Anyway ]   [ Cancel ] 

 And if you're using Axis it will show you any arcs that are
 outside of the work envelope. You can click on them and it will
 show what program line generated them. Would that help?

 On 03/15/2011 02:40 AM, forget color wrote:
 this is more of a math question than an EMC question, but I need the
 question for EMC so thought someone else might have run into it.

 I'm trying to figure out how I can calculate whether an arc will go
 outside the working area of my CNC.  Let's say I have an arc from the
 following parameters:

 x1,y1,x2,y2,radius,direction (CW or CCW)

 and that my working area boundaries are: minX = -5, minY = -5, maxX =
 5, maxY = 5

 how can i tell if the arc will go outside the boundaries?

 so, for example, an arc with these values would go outside the bounds:

 G0 x-4.5 y0
 G02 x-4.5 y4 r2

 in fact, it's almost entirely outside the bounds. but if I change the
 radius to 6, it won't. (or if I change the direction to ccw of course)

 thanks for any help!!
 

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Re: [Emc-users] Icon for pyVCP

2011-03-15 Thread Mark Wendt
On 03/14/2011 06:16 PM, Kirk Wallace wrote:
 On Mon, 2011-03-14 at 12:22 -0400, Mark Wendt wrote:
 On 03/14/2011 12:20 PM, Kirk Wallace wrote:
 On Mon, 2011-03-14 at 05:37 -0400, Mark Wendt wrote:
 ... snip
Are you already starting it from a launcher on the desktop?
 ... snip

 Yes, I tried that a couple of times, but mostly I have been trying to
 get back to the terminal from the halcmd: prompt, which needs to happen
 first.

 Kirk,

 Can you post your startup script?

 Mark

 I have a shell script called config_modio that contains:
 
 cd /home/kwallace/emc2/homann/modio_config
 halrun -I h_modio_config.hal

Make sure there's no CR/LF after the h_modio_config.hal.  If that 
doesn't fix it, try exit  with no quotes as your last line.  I think 
you forgot the -f switch to call out the filename.
 

 I then created a launcher that calls the config_modio script. From the
 launcher, the pyVCP window comes up but the threads immediately stop and
 the keyboard locks up. I have to power off to reboot. If I invoke the
 script from a terminal, the pyVCP window works fine, but when I close
 the window, I am left with a halcmd: prompt, which I need to type exit
 to get back to the terminal prompt.

Then just put exit with no quotes as your last line in the script.  Do 
you really need the halcmd prompt to come up?  If not, you can leave out 
the -I

 I tried a bare bones LED pyVCP window with my launcher and it doesn't
 lock up the keyboard, but it flashes the LED window and immediately
 exits back to the desktop.

 I think the latency test launcher does what I need to do, but it is
 fairly involved and will take some time to figure out how it works and
 then pick out the juicy bits.

 I also need to go through my modio_config component to see where things
 get locked up. I think I need to make it more fault tolerant, especially
 when it is trying to set up the serial port, but doesn't succeed. It
 seems the -I option gets ignored from the launcher, so the window pops
 up, but disappears while the serial port is getting setup. When I run
 the script from a terminal, the -I option gets honored and all is well,
 except I get returned to the halcmd: prompt because I'm in interactive
 or -I mode. Or that's my story so far.

If you leave out the -I option, you won't get the halcmd prompt.

Mark

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Re: [Emc-users] higher speed spindle

2011-03-15 Thread andy pugh
On 15 March 2011 04:32, gene heskett ghesk...@wdtv.com wrote:

 I knocked that elderly BD apart tonight, far enough to see that it only
 needs the bearing on the chuck end of the shaft, but the collet is really a
 trashy collet, so if I follow that idea, I may as well start by making my
 own shaft to take a decent MT2 collet as I have those.

Do what that chap Edward's link seems to have done, use an ER11
extension spindle as your basis:
http://cgi.ebay.com/ER11-8MM-STRAIGHT-SHANK-CHUCK-CNC-MILLING-LATHE-D66-/150573752140
or 16mm dia, but needing a snap-ring groove or something
http://cgi.ebay.com/New-C16-Er11-150L-Milling-Straight-Shank-Holder-US-/110452460881
ER11 goes up to 17/64.
Then use the water pipe as you originally intended, with some $5
angular contact bearings to suit. (8mm and 20mm are easy, 16mm would
need sleeving up or machining down, as there are no 16mm ID angular
contact or taper-roller bearings.

My hobbing axis uses the same idea, but with an ER32 holder and taper
roller bearings.

-- 
atp
Torque wrenches are for the obedience of fools and the guidance of wise men

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Re: [Emc-users] Can G code subs RECURSIVELY call themselves?

2011-03-15 Thread andy pugh
(Googles)

Hmm, Pretty.

Interesting that most people square-up cubes on a mill, whereas even
with a mill I prefer to do it with a lathe and a 4-jaw chuck (because
of the 2-way square clamping)

-- 
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Re: [Emc-users] higher speed spindle

2011-03-15 Thread BRIAN GLACKIN
 weight.  HF also has a die grinder that might work too.  I'll go look
 again.

I use HF's Long Shaft Die Grinder for $24.99 (on sale with 20% off coupon).
If you go this route, check the collet end as some can have along of play.
I currently have 2 of these (for 1/4 and 1/8 collets).  The collets on
these are pretty cheap but serviceable.

Brian
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[Emc-users] An interesting way to hold things together:

2011-03-15 Thread andy pugh
If you look at the last two pictures of this boring head:
http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItemitem=26077389

Wohlhaupter call it a differential screw. I assume this means that it
has two different thread pitches, though it could mean that there are
LH and RH sections.

In either case it seems like a very compact way to join things, with
no need for a bolt head seat. In fact, it can be assembled from
below so you actually only need a big enough bore for the hex key in
the top section.

I will certainly be keeping it in mind for future situations where
space is very tight.

-- 
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Re: [Emc-users] higher speed spindle

2011-03-15 Thread gene heskett
On Tuesday, March 15, 2011 09:49:41 AM andy pugh did opine:

 On 15 March 2011 04:32, gene heskett ghesk...@wdtv.com wrote:
  I knocked that elderly BD apart tonight, far enough to see that it
  only needs the bearing on the chuck end of the shaft, but the collet
  is really a trashy collet, so if I follow that idea, I may as well
  start by making my own shaft to take a decent MT2 collet as I have
  those.
 
 Do what that chap Edward's link seems to have done, use an ER11
 extension spindle as your basis:
 http://cgi.ebay.com/ER11-8MM-STRAIGHT-SHANK-CHUCK-CNC-MILLING-LATHE-D66-
 /150573752140 or 16mm dia, but needing a snap-ring groove or something
 http://cgi.ebay.com/New-C16-Er11-150L-Milling-Straight-Shank-Holder-US-/
 110452460881 ER11 goes up to 17/64.
 Then use the water pipe as you originally intended, with some $5
 angular contact bearings to suit. (8mm and 20mm are easy, 16mm would
 need sleeving up or machining down, as there are no 16mm ID angular
 contact or taper-roller bearings.
 
 My hobbing axis uses the same idea, but with an ER32 holder and taper
 roller bearings.

Just to see if this idea is workable, and who knows, if a decent runtime 
life can be had, I bought one of those $30 Chicago Tools die grinders from 
HF last night.  And for runtime extension, I have a speed controller I use 
with a PC router in my router table that could slow it down to just a few 
thou, still fast enough given what I seem to be able to do at 2500 revs in 
the mills own spindle, those mortises look sweet. Solid carbide router bits 
seem to be _very_ sharp, unlike the chip inlayed versions.  Those 
absolutely must have the faces kissed and polished with a diamond wheel 
else they just burn their way through cherry.

In the meantime while its on a truck, I can get the jig to hold the stick 
over the edge of the table made, and get an alu bar about 3 wide, an inch 
thick, and about 10 long sawed out and faced flat.  I will drill  tap the 
front of the spindle housing for about 4, 1/4 bolts so as to attach that 
to the face of the z sled, so it extends to the left about 8.  Then when 
that grinder gets here so I can get some measurements off its extended 
nose, find some u-bolts  drill for those.  But because its a 30 dollar 
tool, expecting the nose piece to actually be in line with the shaft is 
probably asking too much, so I'll probably have to plow a groove to lay it 
in that might even be tapered from top to bottom. I have some .250 drill 
rod that might serve to extended the shaft line so I can measure the 
housings wibbles once the shaft is made true to the tables x axis.

This should keep me out of the bars for a few days. ;-)

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
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http://tinyurl.com/ddg5bz
http://www.cantrip.org/gatto.html
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and has his being.
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Re: [Emc-users] higher speed spindle

2011-03-15 Thread gene heskett
On Tuesday, March 15, 2011 10:27:07 AM andy pugh did opine:

 On 15 March 2011 04:32, gene heskett ghesk...@wdtv.com wrote:
  I knocked that elderly BD apart tonight, far enough to see that it
  only needs the bearing on the chuck end of the shaft, but the collet
  is really a trashy collet, so if I follow that idea, I may as well
  start by making my own shaft to take a decent MT2 collet as I have
  those.
 
 Do what that chap Edward's link seems to have done, use an ER11
 extension spindle as your basis:
 http://cgi.ebay.com/ER11-8MM-STRAIGHT-SHANK-CHUCK-CNC-MILLING-LATHE-D66-
 /150573752140 or 16mm dia, but needing a snap-ring groove or something
 http://cgi.ebay.com/New-C16-Er11-150L-Milling-Straight-Shank-Holder-US-/
 110452460881 ER11 goes up to 17/64.

That last doesn't look too bad, I'll look closer if this die grinder idea 
doesn't pan out.  Decent precision for carving wood in ER11 collets doesn't 
look to cost that much either.  Thanks Andy.

 Then use the water pipe as you originally intended, with some $5
 angular contact bearings to suit. (8mm and 20mm are easy, 16mm would
 need sleeving up or machining down, as there are no 16mm ID angular
 contact or taper-roller bearings.
 
 My hobbing axis uses the same idea, but with an ER32 holder and taper
 roller bearings.

For obviously heavier duty.

OT question: In looking at milling machines in the grizzly catalog, I see 
some can rotate the tables as much as 45 degrees so that x motion is not 
perpendicular to y motion.  Is this a thousand dollar feature that is 
actually useful, or just a sales gimmick?

With cnc, that seems to be a non-feature to me because it can be done under 
gcode so much easier, and a return to square is always good because it was 
never actually moved.

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
http://tinyurl.com/ddg5bz
http://www.cantrip.org/gatto.html
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that it wasn't a fish.
-- Marshall McLuhan

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Re: [Emc-users] higher speed spindle

2011-03-15 Thread BRIAN GLACKIN


 How did you go about mounting it to your rig, Brian?

 I mounted mine using three pieces of 3/4 MDF

Two had a slot cut to fit the shaft of the spindle.  I also put notches in
the inner curve where the casting lines on the spindle would meet the slot.

The third piece acts as a guillotine between the other two.  It is slotted
as well and I also drilled two holes through this third piece.  I used all
thread through these holes to a backing plate on the Z carraige.  On the
outboard side, I used washers and wingnuts to secure it.  THis allows me to
quickly take the unit off the machine with little fuss.

I will take a picture this evening and email it to you.  I doubt my powers
of description will prove equal to a simple photo.

I would avoid using the plastic motor case as a fixture point as the screws
holding the motor to the spindle nose are less than substantial.

I originally got the idea of using this grinder from this post almost 2
years ago.
http://www.cnczone.com/forums/showthread.php?t=42227
Just eliminating the cooling air wash across the workpiece is worth the
effort over a router.  A small shop vac with this grinder will provide more
than adequate dust collection for wood/MDF cutting.

Brian
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[Emc-users] Floating Oscilloscope

2011-03-15 Thread Kirk Wallace
In order to investigate three phase issues more, it would be nice to
measure at least two waves at a time. I have a two channel scope, but
the channels are ground referenced. I can float the scope, but I think
this will only allow me to measure one signal, or two if they happen to
have the same reference point. Plus I don't think floating the scope is
the safest practice for me or the scope. What might be good is to have a
box that floats like a DVM but can feed a scope channel. What sort of
keywords should I use to find such a thing, or is there a better way?
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Floating Oscilloscope

2011-03-15 Thread Peter C. Wallace
On Tue, 15 Mar 2011, Kirk Wallace wrote:

 Date: Tue, 15 Mar 2011 11:16:18 -0700
 From: Kirk Wallace kwall...@wallacecompany.com
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: [Emc-users] Floating Oscilloscope
 
 In order to investigate three phase issues more, it would be nice to
 measure at least two waves at a time. I have a two channel scope, but
 the channels are ground referenced. I can float the scope, but I think
 this will only allow me to measure one signal, or two if they happen to
 have the same reference point. Plus I don't think floating the scope is
 the safest practice for me or the scope. What might be good is to have a
 box that floats like a DVM but can feed a scope channel. What sort of
 keywords should I use to find such a thing, or is there a better way?
 -- 
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/index.html
 California, USA

A couple isolation/stepdown transformers is a good way
(I was going to say filament transformer but I guess not many would know what 
that is anymore)


Peter Wallace
Mesa Electronics

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Re: [Emc-users] Floating Oscilloscope

2011-03-15 Thread Roland Jollivet
What about using a few mains9V transformers. Then you can common the
secondaries. Sure, they'll all be phase shifted, but you should be able to
see what's going on, and I think you'll see spikes or whatever in the
waveform with a cutoff at about 400Hz.

Regards
Roland


On 15 March 2011 20:16, Kirk Wallace kwall...@wallacecompany.com wrote:

 In order to investigate three phase issues more, it would be nice to
 measure at least two waves at a time. I have a two channel scope, but
 the channels are ground referenced. I can float the scope, but I think
 this will only allow me to measure one signal, or two if they happen to
 have the same reference point. Plus I don't think floating the scope is
 the safest practice for me or the scope. What might be good is to have a
 box that floats like a DVM but can feed a scope channel. What sort of
 keywords should I use to find such a thing, or is there a better way?
 --
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/index.html
 California, USA



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Re: [Emc-users] Icon for pyVCP

2011-03-15 Thread Kirk Wallace
On Tue, 2011-03-15 at 05:33 -0400, Mark Wendt wrote:
... snip
  I have a shell script called config_modio that contains:
  
  cd /home/kwallace/emc2/homann/modio_config
  halrun -I h_modio_config.hal
 
 Make sure there's no CR/LF after the h_modio_config.hal.  If that 
 doesn't fix it, try exit  with no quotes as your last line.  I think 
 you forgot the -f switch to call out the filename.
  

Thanks for your reply Mark. I don't think -f is an issue because the
needed files get found and used. The -I is required in order to hold the
terminal window or halrun open. The pyVCP application is spawned by the
terminal or halrun so if it closes the app closes. The -I option tells
halrun that while the app is running, I also want to interact with the
app using halcmd on the terminal, which might include opening and
closing other apps. So, when my app closes, the halcmd prompt remains
because I told it to by using -I (?). I think the -I option is a bit of
a cheat in this situation, and the real solution hasn't been created
yet. Another option (-k for kill?) might be one that tells halrun to
close if the app closes or find a way to have the app survive after the
terminal closes. The latecy test app does this.

  I then created a launcher that calls the config_modio script. From the
  launcher, the pyVCP window comes up but the threads immediately stop and
  the keyboard locks up. I have to power off to reboot. If I invoke the
  script from a terminal, the pyVCP window works fine, but when I close
  the window, I am left with a halcmd: prompt, which I need to type exit
  to get back to the terminal prompt.
 
 Then just put exit with no quotes as your last line in the script.  Do 
 you really need the halcmd prompt to come up?  If not, you can leave out 
 the -I

'exit' had no effect because control isn't returned to the terminal
command line until 'halrun' exits. For -I, see above.

  I tried a bare bones LED pyVCP window with my launcher and it doesn't
  lock up the keyboard, but it flashes the LED window and immediately
  exits back to the desktop.
 
  I think the latency test launcher does what I need to do, but it is
  fairly involved and will take some time to figure out how it works and
  then pick out the juicy bits.
 
  I also need to go through my modio_config component to see where things
  get locked up. I think I need to make it more fault tolerant, especially
  when it is trying to set up the serial port, but doesn't succeed. It
  seems the -I option gets ignored from the launcher, so the window pops
  up, but disappears while the serial port is getting setup. When I run
  the script from a terminal, the -I option gets honored and all is well,
  except I get returned to the halcmd: prompt because I'm in interactive
  or -I mode. Or that's my story so far.
 
 If you leave out the -I option, you won't get the halcmd prompt.

See above.

The 'emc' script does what I need too, but it is even more complex than
the latecy test script. I suppose much could be learned from unlocking
'emc's secrets.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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[Emc-users] unexpected realtime delay

2011-03-15 Thread Joel Jacobs
Hi,
Is there any way to adjust the sensitivity or suppress this  error?  I
have an Atom D525 running the latest EMC2 from the repositories
(Ubuntu 10.04).  I have a Mesa 7I43 and Gecko 320 servo drives.  I
have no base thread at all, just the servo thread running at 700us. At
1ms I would get random 'thunks' from the servo only while jogging the
X axis in the + direction at 120ipm. Minus X Jogs were smooth.
After adjusting the servo thread to 700us all motors are super smooth
no matter what.  Just randomly getting this error - sometimes takes an
hour to pop up.  Like I said, the motors are running great so I don't
really want to tweak the hyperthreading and isocpu= stuff.  I don't
understand why I'm getting this error with no base thread.  Thanks,
Joel Jacobs

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Re: [Emc-users] Floating Oscilloscope

2011-03-15 Thread Rafael Skodlar
On 03/15/2011 11:18 AM, Peter C. Wallace wrote:
 On Tue, 15 Mar 2011, Kirk Wallace wrote:

 Date: Tue, 15 Mar 2011 11:16:18 -0700
 From: Kirk Wallacekwall...@wallacecompany.com
 Reply-To: Enhanced Machine Controller (EMC)
  emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC)emc-users@lists.sourceforge.net
 Subject: [Emc-users] Floating Oscilloscope

 In order to investigate three phase issues more, it would be nice to
 measure at least two waves at a time. I have a two channel scope, but
 the channels are ground referenced. I can float the scope, but I think
 this will only allow me to measure one signal, or two if they happen to
 have the same reference point. Plus I don't think floating the scope is
 the safest practice for me or the scope. What might be good is to have a

Tried that when troubleshot switching power supplies but it's not 
pleasant when you forget that the scope is on an isolated transformer 
especially in Europe with 220V.

 box that floats like a DVM but can feed a scope channel. What sort of
 keywords should I use to find such a thing, or is there a better way?

current probe is one of the terms you could try. It's the current that 
eventually drives the motor not the voltage. Current probes are easy to 
use in such a measurement. They are easy to get these days but you could 
make one in your machine shop.

 --
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/index.html
 California, USA

 A couple isolation/stepdown transformers is a good way
 (I was going to say filament transformer but I guess not many would know what
 that is anymore)

yes we do.



 Peter Wallace
 Mesa Electronics

--
Rafael

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Re: [Emc-users] unexpected realtime delay

2011-03-15 Thread Viesturs Lācis
You can start with:
1) disabling the hyperthreading and
2) dedicating one of Atom's cores to EMC (and other RTAI functions) by
adding isolcpus=1 to grub

Unfortunately I cannot explain in more detail, how exactly to do it,
so I can only advice asking uncle google.

Viesturs

2011/3/15 Joel Jacobs j...@sdf.lonestar.org:
 Hi,
 Is there any way to adjust the sensitivity or suppress this  error?  I
 have an Atom D525 running the latest EMC2 from the repositories
 (Ubuntu 10.04).  I have a Mesa 7I43 and Gecko 320 servo drives.  I
 have no base thread at all, just the servo thread running at 700us. At
 1ms I would get random 'thunks' from the servo only while jogging the
 X axis in the + direction at 120ipm. Minus X Jogs were smooth.
 After adjusting the servo thread to 700us all motors are super smooth
 no matter what.  Just randomly getting this error - sometimes takes an
 hour to pop up.  Like I said, the motors are running great so I don't
 really want to tweak the hyperthreading and isocpu= stuff.  I don't
 understand why I'm getting this error with no base thread.  Thanks,
 Joel Jacobs

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Re: [Emc-users] unexpected realtime delay

2011-03-15 Thread Peter C. Wallace
On Tue, 15 Mar 2011, Joel Jacobs wrote:

 Date: Tue, 15 Mar 2011 15:22:04 -0400
 From: Joel Jacobs j...@sdf.lonestar.org
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: emc-users@lists.sourceforge.net
 Subject: [Emc-users] unexpected realtime delay
 
 Hi,
 Is there any way to adjust the sensitivity or suppress this  error?  I
 have an Atom D525 running the latest EMC2 from the repositories
 (Ubuntu 10.04).  I have a Mesa 7I43 and Gecko 320 servo drives.  I
 have no base thread at all, just the servo thread running at 700us. At
 1ms I would get random 'thunks' from the servo only while jogging the
 X axis in the + direction at 120ipm. Minus X Jogs were smooth.
 After adjusting the servo thread to 700us all motors are super smooth
 no matter what.  Just randomly getting this error - sometimes takes an
 hour to pop up.  Like I said, the motors are running great so I don't
 really want to tweak the hyperthreading and isocpu= stuff.  I don't
 understand why I'm getting this error with no base thread.  Thanks,
 Joel Jacobs



You will still get unexpected realtime delay errors with just a servo thread 
if the latency gets to be more than 120% of the servo period (this would be 
200 uSec at a 1ms servo thread period) This is a fairly serious amount of 
latency and probably should be looked into. I suspect your random 
thunks are also latency related. Possible fixes:

Disable SMI

Disable screensaver

Make sure all power management is off in BIOS

Disable monitor mode-set

setting a reasonable value of stepgen maxaccel in the HAL/INI file will make 
the hardware stepgen more tolerant of latency

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()_() signature to help him gain world domination.


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[Emc-users] Floating Oscilloscope

2011-03-15 Thread Cecil Thomas
Look around in your junk box to see if you have any 120 ac to low 
voltage ac charging transformers for your battery powered drills, 
saws, garden clippers etc.  The secondary voltage isn't an issue as 
you are looking at phase BUT.. make sure they are AC secondary of course.

I have found that the wall warts usually outlast the batteries in the 
tools about 10 to one and since I never throw anything away I have a 
special box with dozens of them which get used for everything from 
plating/anodizing baths to actually charging batteries.

I have been known to pick them up at garage sales if they cost less 
than a $.25.

Worst case.. Radio shack sells 120/12 transformers in the neighborhood of $5


Cecil


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Re: [Emc-users] How to access the SERVO_PERIOD from a component?

2011-03-15 Thread jros
Thanks,

I seen that functions that are put in a thread, have

function(..., long period);

as a argument.

I'm taking this an it works if assumed that the given period is in
seconds.

Thanks for the clue,

Javier



On Mon, 2011-03-14 at 18:45 +, andy pugh wrote:
 On 14 March 2011 17:56, jros j...@unavarra.es wrote:
 
  I'm doing a component derivated from motenc that simulates a virtual
  machine. It would be nice If I could get the value of the SERVO PERIOD,
 
 If you are using comp, then you can use the variable fperiod. (which
 is the period in seconds in floating point format)
 
 


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[Emc-users] Emc2 automake changes to get my own module compiled

2011-03-15 Thread jros

Hi,

I've finally have success implementing a Virtual machine, with 3 axes
and a given dynamics.

I've modified hal_motenc.c to that end.

I would like to rename that file so that is compatible with the emc2
distro.

How/Where should I change the compilation toolchain to get automagically
my hal_motenc-virtual_machine_XYZ.c into a new module.

Right now I'm placing the module in src/hal/drivers, but you can suggest
a different location If you think it is more appropriate.

I thin, once finished, the module, can be interesting to the community,
how should I proceed to get the module into the distribution?.

Thanks,

Javier


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Re: [Emc-users] Floating Oscilloscope

2011-03-15 Thread Jon Elson
On 03/15/2011 12:16 PM, Kirk Wallace wrote:
 In order to investigate three phase issues more, it would be nice to
 measure at least two waves at a time. I have a two channel scope, but
 the channels are ground referenced. I can float the scope, but I think
 this will only allow me to measure one signal, or two if they happen to
 have the same reference point. Plus I don't think floating the scope is
 the safest practice for me or the scope. What might be good is to have a
 box that floats like a DVM but can feed a scope channel. What sort of
 keywords should I use to find such a thing, or is there a better way?

You use a potential transformer.  Find a pair of matched transformers, 
such as a 12 V output one, then you have a 10:1 reduction plus isolation 
on two totally independent voltages.

Jon

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Re: [Emc-users] higher speed spindle

2011-03-15 Thread BRIAN GLACKIN
I forgott o mention.  Check out Woodgears.ca for his tenoning jigs - lots of
good stuff there.

On Tue, Mar 15, 2011 at 1:32 PM, BRIAN GLACKIN glackin.br...@gmail.comwrote:


 How did you go about mounting it to your rig, Brian?

 I mounted mine using three pieces of 3/4 MDF

 Two had a slot cut to fit the shaft of the spindle.  I also put notches in
 the inner curve where the casting lines on the spindle would meet the slot.

 The third piece acts as a guillotine between the other two.  It is slotted
 as well and I also drilled two holes through this third piece.  I used all
 thread through these holes to a backing plate on the Z carraige.  On the
 outboard side, I used washers and wingnuts to secure it.  THis allows me to
 quickly take the unit off the machine with little fuss.

 I will take a picture this evening and email it to you.  I doubt my powers
 of description will prove equal to a simple photo.

 I would avoid using the plastic motor case as a fixture point as the screws
 holding the motor to the spindle nose are less than substantial.

 I originally got the idea of using this grinder from this post almost 2
 years ago.
 http://www.cnczone.com/forums/showthread.php?t=42227
 Just eliminating the cooling air wash across the workpiece is worth the
 effort over a router.  A small shop vac with this grinder will provide more
 than adequate dust collection for wood/MDF cutting.

 Brian






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Re: [Emc-users] Floating Oscilloscope

2011-03-15 Thread Kirk Wallace
On Tue, 2011-03-15 at 11:18 -0700, Peter C. Wallace wrote:
... snip
 A couple isolation/stepdown transformers is a good way
 (I was going to say filament transformer but I guess not many would know what 
 that is anymore)
 
 
 Peter Wallace
 Mesa Electronics

Thanks Peter, Roland, Rafael, Jon. Judging by the number of replies, the
question was too easy. Attached is my connection plan. The scope probe
would go to the TP's. Would I be correct in thinking that the parallel
connections shown, give me a voltage signal, and a series connection
would give me current?
-- 
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http://www.wallacecompany.com/E45/index.html
California, USA
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Re: [Emc-users] arc intersection question

2011-03-15 Thread forget color
Kim's first answer is on the right track for me.  I'm calculating all
of the moves outside of EMC2 and passing them via emcrsh to Axis, one
at a time.  So I can't use the built-in viewer to know.  Basically I
need a formula that will tell me if the arc will go out of bounds
given the things I already know (start,end,radius of arc and machine
boundaries).

thx

On Tue, Mar 15, 2011 at 4:32 AM, Alex Joni alex.j...@robcon.ro wrote:
 EMC only checks if the endpoints are outside the work envelope, not
 intermediary points on the arc.
 You can still load the program and look outside the bounds (if set up
 properly you see the extent of travel in the preview).

 Regards,
 Alex

 Or, can you just let EMC check it for you?
 If you set the work envelope of your machine correctly,
 EMC will tell you if there are problems.

 Program exceeds machine limits
 Program exceed machine (max/min) on axis (X/Y/Z/A/B/C/U/V/W)
      [ Run Anyway ]   [ Cancel ]     

 And if you're using Axis it will show you any arcs that are
 outside of the work envelope. You can click on them and it will
 show what program line generated them. Would that help?

 On 03/15/2011 02:40 AM, forget color wrote:
 this is more of a math question than an EMC question, but I need the
 question for EMC so thought someone else might have run into it.

 I'm trying to figure out how I can calculate whether an arc will go
 outside the working area of my CNC.  Let's say I have an arc from the
 following parameters:

 x1,y1,x2,y2,radius,direction (CW or CCW)

 and that my working area boundaries are: minX = -5, minY = -5, maxX =
 5, maxY = 5

 how can i tell if the arc will go outside the boundaries?

 so, for example, an arc with these values would go outside the bounds:

 G0 x-4.5 y0
 G02 x-4.5 y4 r2

 in fact, it's almost entirely outside the bounds. but if I change the
 radius to 6, it won't. (or if I change the direction to ccw of course)

 thanks for any help!!


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[Emc-users] axis plot loses chunks over time

2011-03-15 Thread forget color
I'm controlling axis via emcrsh.  It is not uncommon for me to rack up
hundreds of G1 moves (as well as many more G0) throughout a session.
I have found that the live plot in Axis will occasionally lose chunks
of what it has drawn, seemingly at random, but apparently only after
it has been going for a while.

Is this a known bug?  I've seen it on Ubuntu as well as on Ubuntu
running in VMWare Fusion on OS X.

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Re: [Emc-users] axis plot loses chunks over time

2011-03-15 Thread Chris Radek
On Tue, Mar 15, 2011 at 03:51:55PM -0500, forget color wrote:
 I'm controlling axis via emcrsh.  It is not uncommon for me to rack up
 hundreds of G1 moves (as well as many more G0) throughout a session.
 I have found that the live plot in Axis will occasionally lose chunks
 of what it has drawn, seemingly at random, but apparently only after
 it has been going for a while.

Yes, it's a feature.  It discards the oldest parts of the backplot
when it gets to be a certain size.

Otherwise, the backplot would grow forever and the interactive
response (note: not the realtime response) would get slower and
slower.


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Re: [Emc-users] unexpected realtime delay

2011-03-15 Thread Joel Jacobs
Thanks for the suggestions!
Running the latency test program seemed to top out around 15us which I
was quite pleased with but never ran the test more than 10 min or so.
 I have bios power management and screen saver disabled.  Just read
about the SMI thing in the wiki and I would like to do some testing I
guess but it said it could damage the CPU so I gotta ask, has there
been any reports from the EMC community of damaged motherboards caused
by disabling this?  How about success stories?
I came up empty searching for monitor mode-set what is that?
Thanks much,
Joel Jacobs

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Re: [Emc-users] Floating Oscilloscope

2011-03-15 Thread gene heskett
On Tuesday, March 15, 2011 08:46:44 PM Kirk Wallace did opine:

 In order to investigate three phase issues more, it would be nice to
 measure at least two waves at a time. I have a two channel scope, but
 the channels are ground referenced. I can float the scope, but I think
 this will only allow me to measure one signal, or two if they happen to
 have the same reference point. Plus I don't think floating the scope is
 the safest practice for me or the scope. What might be good is to have a
 box that floats like a DVM but can feed a scope channel. What sort of
 keywords should I use to find such a thing, or is there a better way?

That depends on the scope Kirk.  30 years ago the phrase 'double insulated' 
was all the rage, even for scopes.  When I was the CE at KIVA-TV, I hit the 
station up for what I thought was a decent scope in view of all the stuff I 
was in charge of, so I bought a dual trace, 35 mhz rated, double insulated 
Phillips scope.  That double insulated came in handier than a button on the 
outhouse door on several occasions, most noteworthy be the slipping of 3 
layers of cambric and heat shrink, not shrunk, over the probe lead where 
the transmitter door closed on it, with the ground clip of the probe 
clipped onto the high side of a 10 ohm arc absorbing 100 watt resistor 
which was sitting at +1500 volts, and the probe clipped onto the other end 
of the resistor.  This was the 4CX5000A visual driver stage, and I was 
suspecting that the sync compression I was seeing on the air was in that 
tube.

The 4CX5000A is a shadow grid tube, meaning the screen grids wires are in 
the electrical shadow of the control grid.  That also means they had damned 
well better stay there else the screen grid current will rise and that 
heats the wire until it gets hot enough to become an electron emitter.

In this case I could see that the 40 mills and rapidly rising with the 
drive level current on the transmitters meters wasn't what I had come to 
expect as 5 to 10 mills would have been much closer to normal.  

That scope hooked up, allowed me to see it in real time, and disclosed that 
the peak current was actually around a full amp, for the duration of the 
sync pulse.  Without it, I would have been guessing, but likely would have 
reached the same conclusion within a few days.

So I tuned not for peak power, but for usable power, getting about 90% with 
much less compression than before, but that convinced me the tube was about 
fini.  It took us a couple of weeks to collect enough money for a fresh 
one, and by the time it arrived it had faded to about 60%. KIVA-TV in 
Farmington NM, FWIW, was at that time only one step up from the smallest 
market in the country, Miles City MT.  Starvation was always just around 
the corner.

Back to the question:

If your scope is blessed with this 'double insulated' moniker, then it 
would be _very_ illuminating to float the scope, then hook the ground to 
the otherwise unused center connection of the motor when it is wired as a 
Y, not delta.  Hooked to the crotch of the Y, and the probes then connected 
to the other coils, you will be able to see in real time, the exact phase 
angles the motor is seeing.

Needless to say, the scope is to be sitting on a dry wood table, and you 
are to be standing on a dry foam rubber foot cushion mat, wearing rubber 
soles.  With one hand jammed deeply into a pocket...

-- 
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Re: [Emc-users] Floating Oscilloscope

2011-03-15 Thread gene heskett
On Tuesday, March 15, 2011 09:20:25 PM Roland Jollivet did opine:

 What about using a few mains9V transformers. Then you can common the
 secondaries. Sure, they'll all be phase shifted, but you should be able
 to see what's going on, and I think you'll see spikes or whatever in
 the waveform with a cutoff at about 400Hz.
 
This also is a perfectly good idea Roland, but I doubt the 400HZ cutoff is 
all that sharp.  And it certainly reduces the shock hazard to tolerable 
levels.

Thanks.  Now why didn't I think of that...

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Re: [Emc-users] Floating Oscilloscope

2011-03-15 Thread gene heskett
On Tuesday, March 15, 2011 10:06:08 PM Kirk Wallace did opine:

 On Tue, 2011-03-15 at 11:18 -0700, Peter C. Wallace wrote:
 ... snip
 
  A couple isolation/stepdown transformers is a good way
  (I was going to say filament transformer but I guess not many would
  know what that is anymore)
  
  
  Peter Wallace
  Mesa Electronics
 
 Thanks Peter, Roland, Rafael, Jon. Judging by the number of replies, the
 question was too easy. Attached is my connection plan. The scope probe
 would go to the TP's. Would I be correct in thinking that the parallel
 connections shown, give me a voltage signal, and a series connection
 would give me current?

For voltage and phases you are correct as shown.

Currents however will need toroid type current transformers installed so 
the motor lead is threaded through the toroid core.  You get a voltage out 
that is proportional to the current in the motor lead.

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
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Re: [Emc-users] Floating Oscilloscope

2011-03-15 Thread Kirk Wallace
On Tue, 2011-03-15 at 21:23 -0400, gene heskett wrote:
 On Tuesday, March 15, 2011 09:20:25 PM Roland Jollivet did opine:
 
  What about using a few mains9V transformers. Then you can common the
  secondaries. Sure, they'll all be phase shifted, but you should be able
  to see what's going on, and I think you'll see spikes or whatever in
  the waveform with a cutoff at about 400Hz.
  
 This also is a perfectly good idea Roland, but I doubt the 400HZ cutoff is 
 all that sharp.  And it certainly reduces the shock hazard to tolerable 
 levels.
 
 Thanks.  Now why didn't I think of that...
 

I almost ready:
http://www.supplylinedirect.com/UserFiles/Image/Arc_flash_suit_on_model_narrow.jpg
 

but will the wallwart primaries take 240V? If not, I could put two in
series, but I would then need two pair that match so the signals would
be comparable for each scope channel?
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Floating Oscilloscope

2011-03-15 Thread Kirk Wallace
On Tue, 2011-03-15 at 22:08 -0400, gene heskett wrote:
 On Tuesday, March 15, 2011 10:06:08 PM Kirk Wallace did opine:
 
  On Tue, 2011-03-15 at 11:18 -0700, Peter C. Wallace wrote:
  ... snip
  
   A couple isolation/stepdown transformers is a good way
   (I was going to say filament transformer but I guess not many would
   know what that is anymore)
   
   
   Peter Wallace
   Mesa Electronics
  
  Thanks Peter, Roland, Rafael, Jon. Judging by the number of replies, the
  question was too easy. Attached is my connection plan. The scope probe
  would go to the TP's. Would I be correct in thinking that the parallel
  connections shown, give me a voltage signal, and a series connection
  would give me current?
 
 For voltage and phases you are correct as shown.
 
 Currents however will need toroid type current transformers installed so 
 the motor lead is threaded through the toroid core.  You get a voltage out 
 that is proportional to the current in the motor lead.
 

Dooh (hits forehead). A transformer in series with a motor lead would be
a bad idea (unless designed to be there). Small toroidal's are easy and
plentiful, but another time sink.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Floating Oscilloscope

2011-03-15 Thread gene heskett
On Tuesday, March 15, 2011 11:29:43 PM Kirk Wallace did opine:

 On Tue, 2011-03-15 at 21:23 -0400, gene heskett wrote:
  On Tuesday, March 15, 2011 09:20:25 PM Roland Jollivet did opine:
   What about using a few mains9V transformers. Then you can common
   the secondaries. Sure, they'll all be phase shifted, but you should
   be able to see what's going on, and I think you'll see spikes or
   whatever in the waveform with a cutoff at about 400Hz.
  
  This also is a perfectly good idea Roland, but I doubt the 400HZ
  cutoff is all that sharp.  And it certainly reduces the shock hazard
  to tolerable levels.
  
  Thanks.  Now why didn't I think of that...
 
 I almost ready:
 http://www.supplylinedirect.com/UserFiles/Image/Arc_flash_suit_on_model_
 narrow.jpg
 
VBG... Nomex underwear too?  ;)

 but will the wallwart primaries take 240V? If not, I could put two in
 series, but I would then need two pair that match so the signals would
 be comparable for each scope channel?

I don't believe I'd try then on the 240.  The iron would likely saturate, 
leading to smoke  unpleasant odors.  Say in 2 or 3 minutes...

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
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like.
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