[Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
Andy brought up this in another post, and I didn't want to hijack that
thread.

I wonder if screwmapping of one axis could be applied to another axis.

Here's the scenario:

Long X axis on my CNC saw beveler.  At this point, I'm unable to get the X
bed much flatter than + or - .006, and it varies the length of the X
axis.

I cut bamboo on this machine, into tapered triangular strips.  The largest
triangular cross section can be up to .250, and the smallest down to
.020.  I can hand plane to final dimensions + or - .001.  I'd like my
machine to be able to do this too.  ;-)

Lets say I map every inch along the X axis.  Then I select one point as the
median.  All the other points would either equal that dimension, or be
higher or lower than that dimension.

is there any way with screw mapping that I could adjust the Z axis with
screw mapping so as it hits each individual inch along the X axis?

I've seen some programs that work with PCB boards that probe the surface of
the board and adjusts the G code for the differences in height around the
board, but it would be nicer for me to set it once in say a text file, and
not have to adjust the G code.

Possible?

Thanks,
Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Viesturs Lācis
2014-11-18 12:29 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
 is there any way with screw mapping that I could adjust the Z axis with
 screw mapping so as it hits each individual inch along the X axis?

IMHO something like that might be done with a small compensation
table, which takes X position, looks up necessary Z compensation
amount and then either adds/subtracts it to axis.2.motor-pos.cmd and
axis.2.motor-pos-fb respectively (just like thc module) for stepper
machine or it can be added to Z position in [slightly customized]
kinematics module.
For Z axis in particular you might want to take a look at probekins as well.

Viesturs

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 5:42 AM, Viesturs Lācis viesturs.la...@gmail.com
wrote:

 2014-11-18 12:29 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
  is there any way with screw mapping that I could adjust the Z axis with
  screw mapping so as it hits each individual inch along the X axis?

 IMHO something like that might be done with a small compensation
 table, which takes X position, looks up necessary Z compensation
 amount and then either adds/subtracts it to axis.2.motor-pos.cmd and
 axis.2.motor-pos-fb respectively (just like thc module) for stepper
 machine or it can be added to Z position in [slightly customized]
 kinematics module.
 For Z axis in particular you might want to take a look at probekins as
 well.

 Viesturs



That sounds pretty close to what I was thinking about.

The CNC saw beveler is a two axis machine, X and Z.  It's stepper based,
with two steppers on the X axis, one slaved to the other.  I'm at work and
don't have access to the computer that runs the machine.  I have manually
probed the X axis and have a listing of all the heights per inch of the X
axis (no way to really use a machine probe under probekins due to the
nature of beast).  But mapping out Z axis height for a given X position is
definitely what I'm interested in doing.

Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Viesturs Lācis
2014-11-18 12:52 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
 The CNC saw beveler is a two axis machine, X and Z.  It's stepper based,
 with two steppers on the X axis, one slaved to the other.  I'm at work and
 don't have access to the computer that runs the machine.  I have manually
 probed the X axis and have a listing of all the heights per inch of the X
 axis

Well, then it seems like a solution. I just have no idea, how would
the code look like to take a table and interpolate any values for Z
between any given X positions, so hopefully someone smarter can advice
you on that part.

Viesturs

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 6:14 AM, Viesturs Lācis viesturs.la...@gmail.com
wrote:

 2014-11-18 12:52 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
  The CNC saw beveler is a two axis machine, X and Z.  It's stepper based,
  with two steppers on the X axis, one slaved to the other.  I'm at work
 and
  don't have access to the computer that runs the machine.  I have manually
  probed the X axis and have a listing of all the heights per inch of
 the X
  axis

 Well, then it seems like a solution. I just have no idea, how would
 the code look like to take a table and interpolate any values for Z
 between any given X positions, so hopefully someone smarter can advice
 you on that part.

 Viesturs



Viesturs,

Thanks for the info.  I'm doing some reading up on trivkins and probekins
this morning.  I'll see if I can get to my machine controller later this
afternoon and look at my files, and maybe post them on pastebin, and
hopefully get some help possibly integrating this into the existing machine
configuration.

Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 10:29, Mark Wendt wendt.m...@gmail.com wrote:
 is there any way with screw mapping that I could adjust the Z axis with
 screw mapping so as it hits each individual inch along the X axis?

You could populate a lincurve component with the required Z offset
for each X. Then link the lincurve X axis input to the axis position
pin.
Then use an offset component on your Z position driven from the
output of the lincurve.

http://www.linuxcnc.org/docs/html/man/man9/lincurve.9.html
http://www.linuxcnc.org/docs/html/man/man9/offset.9.html


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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 6:42 AM, andy pugh bodge...@gmail.com wrote:

 On 18 November 2014 10:29, Mark Wendt wendt.m...@gmail.com wrote:
  is there any way with screw mapping that I could adjust the Z axis with
  screw mapping so as it hits each individual inch along the X axis?

 You could populate a lincurve component with the required Z offset
 for each X. Then link the lincurve X axis input to the axis position
 pin.
 Then use an offset component on your Z position driven from the
 output of the lincurve.

 http://www.linuxcnc.org/docs/html/man/man9/lincurve.9.html
 http://www.linuxcnc.org/docs/html/man/man9/offset.9.html


 --
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Andy,

Thanks for that!  I'll read up on that stuff too!

Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Gene Heskett
On Tuesday 18 November 2014 05:52:16 Mark Wendt did opine
And Gene did reply:
 On Tue, Nov 18, 2014 at 5:42 AM, Viesturs Lؤپcis
 viesturs.la...@gmail.com
 
 wrote:
  2014-11-18 12:29 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
   is there any way with screw mapping that I could adjust the Z
   axis with screw mapping so as it hits each individual inch along
   the X axis?
  
  IMHO something like that might be done with a small compensation
  table, which takes X position, looks up necessary Z compensation
  amount and then either adds/subtracts it to axis.2.motor-pos.cmd and
  axis.2.motor-pos-fb respectively (just like thc module) for stepper
  machine or it can be added to Z position in [slightly customized]
  kinematics module.
  For Z axis in particular you might want to take a look at probekins
  as well.
  
  Viesturs
 
 That sounds pretty close to what I was thinking about.
 
 The CNC saw beveler is a two axis machine, X and Z.  It's stepper
 based, with two steppers on the X axis, one slaved to the other.  I'm
 at work and don't have access to the computer that runs the machine. 
 I have manually probed the X axis and have a listing of all the
 heights per inch of the X axis (no way to really use a machine probe
 under probekins due to the nature of beast).  But mapping out Z axis
 height for a given X position is definitely what I'm interested in
 doing.
 
 Mark

So would I, Mark. I am not Christan Scientist enough to believe my X table 
does not sag/rock in the relatively short ways as it moves its CG off 
center. Which, because the x motor is hanging off the right end, is 
certainly offset to the right by 4 or 5 inches.  The relatively short ways 
precludes keeping the CG within the available way length travel for quite 
a bit of the work I've done on it.  This would I'd assume, also be a 
problem with the G0704  clones.

Certainly I can probe it and record it, but what do I do with that data 
after I have the probe file? I often mount work on the right half of the 
table so that its working position is better balanced.  It would be nice 
to be able to use the full length of the table and believe the resultant 
cut is within a couple thou of straight, something I cannot do now with 
any confidence that its right.


Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
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US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Viesturs Lācis
2014-11-18 13:42 GMT+02:00 andy pugh bodge...@gmail.com:
 You could populate a lincurve component with the required Z offset
 for each X. Then link the lincurve X axis input to the axis position
 pin.
 Then use an offset component on your Z position driven from the
 output of the lincurve.

 http://www.linuxcnc.org/docs/html/man/man9/lincurve.9.html

Andy, could you, please, explain, how exactly does lincurve work? I am
not sure that I understand, what does personality mean. How exactly
are particular X and corresponding Y values supposed to be specified?

Viesturs

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 6:47 AM, Gene Heskett ghesk...@wdtv.com wrote:

 On Tuesday 18 November 2014 05:52:16 Mark Wendt did opine
 And Gene did reply:
  On Tue, Nov 18, 2014 at 5:42 AM, Viesturs Lؤپcis
  viesturs.la...@gmail.com
 
  wrote:
   2014-11-18 12:29 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
is there any way with screw mapping that I could adjust the Z
axis with screw mapping so as it hits each individual inch along
the X axis?
  
   IMHO something like that might be done with a small compensation
   table, which takes X position, looks up necessary Z compensation
   amount and then either adds/subtracts it to axis.2.motor-pos.cmd and
   axis.2.motor-pos-fb respectively (just like thc module) for stepper
   machine or it can be added to Z position in [slightly customized]
   kinematics module.
   For Z axis in particular you might want to take a look at probekins
   as well.
  
   Viesturs
 
  That sounds pretty close to what I was thinking about.
 
  The CNC saw beveler is a two axis machine, X and Z.  It's stepper
  based, with two steppers on the X axis, one slaved to the other.  I'm
  at work and don't have access to the computer that runs the machine.
  I have manually probed the X axis and have a listing of all the
  heights per inch of the X axis (no way to really use a machine probe
  under probekins due to the nature of beast).  But mapping out Z axis
  height for a given X position is definitely what I'm interested in
  doing.
 
  Mark

 So would I, Mark. I am not Christan Scientist enough to believe my X table
 does not sag/rock in the relatively short ways as it moves its CG off
 center. Which, because the x motor is hanging off the right end, is
 certainly offset to the right by 4 or 5 inches.  The relatively short ways
 precludes keeping the CG within the available way length travel for quite
 a bit of the work I've done on it.  This would I'd assume, also be a
 problem with the G0704  clones.

 Certainly I can probe it and record it, but what do I do with that data
 after I have the probe file? I often mount work on the right half of the
 table so that its working position is better balanced.  It would be nice
 to be able to use the full length of the table and believe the resultant
 cut is within a couple thou of straight, something I cannot do now with
 any confidence that its right.


 Cheers, Gene Heskett


Gene,

The probekins routine that Viesturs pointed out (I did a little bit of
reading on that this morning) might just work for you.  It does require a
probe mapping of the area you want to cover, and does some magical 3D stuff
(through the use of matplotlib and stl files).

I've also seen a pcb probe program which maps out the top of a PCB and
makes corrections to the G Code file to do similar work, but that's using
the G Code to do the work, rather than actually mapping an X/Y axis height
versus the Z axis height.

I need to do some reading to determine a course of action.  Andy posted a
couple of links I haven't had a chance to get to yet, which may be the
simplest solution yet.

Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Gene Heskett
On Tuesday 18 November 2014 06:42:43 andy pugh did opine
And Gene did reply:
 On 18 November 2014 10:29, Mark Wendt wendt.m...@gmail.com wrote:
  is there any way with screw mapping that I could adjust the Z axis
  with screw mapping so as it hits each individual inch along the X
  axis?
 
 You could populate a lincurve component with the required Z offset
 for each X. Then link the lincurve X axis input to the axis position
 pin.
 Then use an offset component on your Z position driven from the
 output of the lincurve.
 
 http://www.linuxcnc.org/docs/html/man/man9/lincurve.9.html
 http://www.linuxcnc.org/docs/html/man/man9/offset.9.html

I see the man page for lincurve has been simplified since I last tried to 
use it for spindle speed corrections on my lathe in 2013. No mention now 
of a maximum number of setpoints, IIRC it was 16 previously. Sufficient 
for me, with a 12 to 13 table travel, but Marks machine is obviously 3 or 
4x longer if he is to do a correction every inch.

Then the secondary problem is how to read that file and hook it to the 
setp function. Not unsolvable, but might have to conjure up something and 
compile it, to be run once at startup, a postgui function maybe?  Or 
better yet, if the machine has homing switches, hooking that function up 
the the end of the homing sequence would appear to be the method of 
synchronizing the the files settings to the machine?

Cheers, Gene Heskett
-- 
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 11:52, Viesturs Lācis viesturs.la...@gmail.com wrote:
 Andy, could you, please, explain, how exactly does lincurve work?

It does a 1-dimensional lookup and interpolation.

Consider it as a graph of (x, y) points. For every input X it returns
the corresponding Y. Between (x,y) points it interpolates linearly.

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Gene Heskett
On Tuesday 18 November 2014 06:53:47 Mark Wendt did opine
And Gene did reply:
 On Tue, Nov 18, 2014 at 6:47 AM, Gene Heskett ghesk...@wdtv.com wrote:
  On Tuesday 18 November 2014 05:52:16 Mark Wendt did opine
  
  And Gene did reply:
   On Tue, Nov 18, 2014 at 5:42 AM, Viesturs Lط¤ظ¾cis
   viesturs.la...@gmail.com
   
   wrote:
2014-11-18 12:29 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
 is there any way with screw mapping that I could adjust the Z
 axis with screw mapping so as it hits each individual inch
 along the X axis?

IMHO something like that might be done with a small compensation
table, which takes X position, looks up necessary Z compensation
amount and then either adds/subtracts it to axis.2.motor-pos.cmd
and axis.2.motor-pos-fb respectively (just like thc module) for
stepper machine or it can be added to Z position in [slightly
customized] kinematics module.
For Z axis in particular you might want to take a look at
probekins as well.

Viesturs
   
   That sounds pretty close to what I was thinking about.
   
   The CNC saw beveler is a two axis machine, X and Z.  It's stepper
   based, with two steppers on the X axis, one slaved to the other. 
   I'm at work and don't have access to the computer that runs the
   machine. I have manually probed the X axis and have a listing of
   all the heights per inch of the X axis (no way to really use a
   machine probe under probekins due to the nature of beast).  But
   mapping out Z axis height for a given X position is definitely
   what I'm interested in doing.
   
   Mark
  
  So would I, Mark. I am not Christan Scientist enough to believe my X
  table does not sag/rock in the relatively short ways as it moves its
  CG off center. Which, because the x motor is hanging off the right
  end, is certainly offset to the right by 4 or 5 inches.  The
  relatively short ways precludes keeping the CG within the available
  way length travel for quite a bit of the work I've done on it.  This
  would I'd assume, also be a problem with the G0704  clones.
  
  Certainly I can probe it and record it, but what do I do with that
  data after I have the probe file? I often mount work on the right
  half of the table so that its working position is better balanced. 
  It would be nice to be able to use the full length of the table and
  believe the resultant cut is within a couple thou of straight,
  something I cannot do now with any confidence that its right.
  
  
  Cheers, Gene Heskett
 
 Gene,
 
 The probekins routine that Viesturs pointed out (I did a little bit of
 reading on that this morning) might just work for you.  It does require
 a probe mapping of the area you want to cover, and does some magical
 3D stuff (through the use of matplotlib and stl files).
 
 I've also seen a pcb probe program which maps out the top of a PCB and
 makes corrections to the G Code file to do similar work, but that's
 using the G Code to do the work, rather than actually mapping an X/Y
 axis height versus the Z axis height.
 
 I need to do some reading to determine a course of action.  Andy posted
 a couple of links I haven't had a chance to get to yet, which may be
 the simplest solution yet.
 
 Mark

It probably is, but it bothers me that the maximum number of setpoints is 
not now specified, nor does it say anything about between points 
interpolation.  The old man page did state all that.

So Andy, is this the same code, or a simplified and now faster version?


Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 12:12, Gene Heskett ghesk...@wdtv.com wrote:
 No mention now
 of a maximum number of setpoints, IIRC it was 16 previously. Sufficient
 for me, with a 12 to 13 table travel, but Marks machine is obviously 3 or
 4x longer if he is to do a correction every inch.

http://git.linuxcnc.org/gitweb?p=linuxcnc.git;a=blob;f=src/hal/components/lincurve.comp;h=b4704c910fb2ebbd4f715614bcb98a9e842cc29a;hb=6f96b26bdcae87b7a10294946b8e637a8e59d319

Is the .comp file, and the maximum is indeed 16. Whether that is
enough would depend on the shape of the slides. 3 might be enough to
improve a bow.
If more are needed, then it is relatively easy to change the 16
numbers in the .comp and recompile/install with halcompile.

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Viesturs Lācis
2014-11-18 14:14 GMT+02:00 andy pugh bodge...@gmail.com:
 Consider it as a graph of (x, y) points. For every input X it returns
 the corresponding Y. Between (x,y) points it interpolates linearly.

Thanks, but what I meant - I understand the principle, I do not understand
the manpage on how exactly to provide that data to the lincurve
component.

Viesturs

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 12:17, Gene Heskett ghesk...@wdtv.com wrote:
 So Andy, is this the same code, or a simplified and now faster version?

Nothing has changed, but the documentation generator might have.

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 7:20 AM, andy pugh bodge...@gmail.com wrote:

 On 18 November 2014 12:12, Gene Heskett ghesk...@wdtv.com wrote:
  No mention now
  of a maximum number of setpoints, IIRC it was 16 previously. Sufficient
  for me, with a 12 to 13 table travel, but Marks machine is obviously 3
 or
  4x longer if he is to do a correction every inch.


 http://git.linuxcnc.org/gitweb?p=linuxcnc.git;a=blob;f=src/hal/components/lincurve.comp;h=b4704c910fb2ebbd4f715614bcb98a9e842cc29a;hb=6f96b26bdcae87b7a10294946b8e637a8e59d319

 Is the .comp file, and the maximum is indeed 16. Whether that is
 enough would depend on the shape of the slides. 3 might be enough to
 improve a bow.
 If more are needed, then it is relatively easy to change the 16
 numbers in the .comp and recompile/install with halcompile.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto



Ah, then, I guess it may or may not work for me.  My table is 55 long, and
my G Code is written for a Z station for every inch of X station.  Back to
the probekins I guess.

As a side note, where exactly is the table stored?
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Gene Heskett
On Tuesday 18 November 2014 07:22:12 andy pugh did opine
And Gene did reply:
 On 18 November 2014 12:17, Gene Heskett ghesk...@wdtv.com wrote:
  So Andy, is this the same code, or a simplified and now faster
  version?
 
 Nothing has changed, but the documentation generator might have.

And not for the better IMO.  Thank you for the clarification Andy.

Cheers, Gene Heskett
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 12:20, Viesturs Lācis viesturs.la...@gmail.com wrote:

 Thanks, but what I meant - I understand the principle, I do not understand
 the manpage on how exactly to provide that data to the lincurve
 component.

setp x1 v1
setp y1 v2
...

(unfortunately)

-- 
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http://www.ifixit.com/Manifesto

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 12:26, Mark Wendt wendt.m...@gmail.com wrote:
 Ah, then, I guess it may or may not work for me.  My table is 55 long, and
 my G Code is written for a Z station for every inch of X station.  Back to
 the probekins I guess.

I think lincurve will probably work better in your case. Probekins is
likely to be confused by your lack of Y.
16 points lets you define quite a complicated shape.

-- 
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http://www.ifixit.com/Manifesto

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 7:39 AM, andy pugh bodge...@gmail.com wrote:

 On 18 November 2014 12:20, Viesturs Lācis viesturs.la...@gmail.com
 wrote:

  Thanks, but what I meant - I understand the principle, I do not
 understand
  the manpage on how exactly to provide that data to the lincurve
  component.

 setp x1 v1
 setp y1 v2
 ...

 (unfortunately)

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto



Yikes!  So, after recompiling lincurve to accept at a minimum 55 plotted
points, I'd have to add 110 lines of setp?
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Gene Heskett
On Tuesday 18 November 2014 07:26:34 Mark Wendt did opine
And Gene did reply:
 On Tue, Nov 18, 2014 at 7:20 AM, andy pugh bodge...@gmail.com wrote:
  On 18 November 2014 12:12, Gene Heskett ghesk...@wdtv.com wrote:
   No mention now
   of a maximum number of setpoints, IIRC it was 16 previously.
   Sufficient for me, with a 12 to 13 table travel, but Marks
   machine is obviously 3
  
  or
  
   4x longer if he is to do a correction every inch.
  
  http://git.linuxcnc.org/gitweb?p=linuxcnc.git;a=blob;f=src/hal/compon
  ents/lincurve.comp;h=b4704c910fb2ebbd4f715614bcb98a9e842cc29a;hb=6f96
  b26bdcae87b7a10294946b8e637a8e59d319
  
  Is the .comp file, and the maximum is indeed 16. Whether that is
  enough would depend on the shape of the slides. 3 might be enough to
  improve a bow.
  If more are needed, then it is relatively easy to change the 16
  numbers in the .comp and recompile/install with halcompile.
  
  --
  atp
  If you can't fix it, you don't own it.
  http://www.ifixit.com/Manifesto
 
 Ah, then, I guess it may or may not work for me.  My table is 55 long,
 and my G Code is written for a Z station for every inch of X station. 
 Back to the probekins I guess.

Reread Andy's comment about editing the 16 and recompiling.
 
 As a side note, where exactly is the table stored?

When I used it for spindle speed non-linearity corrections it was all one 
BIG table of values applied by setp, contained in the .hal file.

I do not know if the hal engine can do a bashism to source a file, but if 
it could do a . ycorrect.hal where all this was pulled in from a 
separate file thats easier to maintain than a 400 line .hal file, that to 
me would be a definite plus.  But I have seen exactly zero reference to 
such a handy function in the hal docs.

I guess the real question here is: do you have anything that looks like a 
step function, or, since it does interpolate, do you really need the inch 
by inch, or would an every 3.5 bend it trending this way be sufficient 
without any recompiling?

This same idea could enhance the accuracy of my lathe too. :)

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 7:42 AM, andy pugh bodge...@gmail.com wrote:

 On 18 November 2014 12:26, Mark Wendt wendt.m...@gmail.com wrote:
  Ah, then, I guess it may or may not work for me.  My table is 55 long,
 and
  my G Code is written for a Z station for every inch of X station.  Back
 to
  the probekins I guess.

 I think lincurve will probably work better in your case. Probekins is
 likely to be confused by your lack of Y.
 16 points lets you define quite a complicated shape.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto



Maybe, but the taper of the bamboo strip is defined every inch, and it's
necessary to define that taper per inch.  16 stations won't cover all the
necessary stations.

And from your previous setp example, I'm not quite sure how to translate
the Z delta at each X station.  You stated:

setp X1 V1
setp Y2 V2

What exactly is that doing, or how does that translate the Z delta at each
individual X station?

Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Gene Heskett
On Tuesday 18 November 2014 07:42:25 Mark Wendt did opine
And Gene did reply:
 On Tue, Nov 18, 2014 at 7:39 AM, andy pugh bodge...@gmail.com wrote:
  On 18 November 2014 12:20, Viesturs Lؤپcis viesturs.la...@gmail.com
  
  wrote:
   Thanks, but what I meant - I understand the principle, I do not
  
  understand
  
   the manpage on how exactly to provide that data to the lincurve
   component.
  
  setp x1 v1
  setp y1 v2
  ...
  
  (unfortunately)
  
  --
  atp
  If you can't fix it, you don't own it.
  http://www.ifixit.com/Manifesto
 
 Yikes!  So, after recompiling lincurve to accept at a minimum 55
 plotted points, I'd have to add 110 lines of setp?

Yes.  But since it does interpolate, wouldn't an every 3.5 correction do 
99% of what you need?  Or do you have some real discontinuities in the 
error map?  Like where two shorter bars of metal come together and the 
carriage bearings have to climb over to the next bar?

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 7:45 AM, Gene Heskett ghesk...@wdtv.com wrote:


 
  Ah, then, I guess it may or may not work for me.  My table is 55 long,
  and my G Code is written for a Z station for every inch of X station.
  Back to the probekins I guess.

 Reread Andy's comment about editing the 16 and recompiling.


Yes, I saw that after I posted.


 
  As a side note, where exactly is the table stored?

 When I used it for spindle speed non-linearity corrections it was all one
 BIG table of values applied by setp, contained in the .hal file.

 I do not know if the hal engine can do a bashism to source a file, but if
 it could do a . ycorrect.hal where all this was pulled in from a
 separate file thats easier to maintain than a 400 line .hal file, that to
 me would be a definite plus.  But I have seen exactly zero reference to
 such a handy function in the hal docs.

 I guess the real question here is: do you have anything that looks like a
 step function, or, since it does interpolate, do you really need the inch
 by inch, or would an every 3.5 bend it trending this way be sufficient
 without any recompiling?


What do you mean by a step function?

Yes, I do need the inch by inch interpolation.  The fly rod's action,
depends heavily on getting the numbers over the length of the rod spot on
to the cross-sectional dimensions calculated.  Little differences at
different points in the taper can make huge differences in the action of
the rod.  It really does need, and really does depend, on the taper
cross-sectional dimension at each inch in order for the taper to do what it
was intended to do.  There's a lot of cantilever beam theory that goes into
creating the taper, and the numbers work for a given station along the X
axis.  Stretching it out and making the machine interpolate the
cross-sectional dimension over a greater difference between the X stations
would, and could, give you a completely different taper, changing the
action of the rod, and also possibly changing the line weight required.


 This same idea could enhance the accuracy of my lathe too. :)

 Cheers, Gene Heskett


Cheers,
Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Viesturs Lācis
2014-11-18 14:48 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
 Maybe, but the taper of the bamboo strip is defined every inch, and it's
 necessary to define that taper per inch.  16 stations won't cover all the
 necessary stations.

Mark, it will interpolate Z correction between any 2 defined points,
so it will cover whatever number of stations inbetween.

Andy, thanks for the explanation!

Viesturs

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 7:52 AM, Gene Heskett ghesk...@wdtv.com wrote:


 
  Yikes!  So, after recompiling lincurve to accept at a minimum 55
  plotted points, I'd have to add 110 lines of setp?

 Yes.  But since it does interpolate, wouldn't an every 3.5 correction do
 99% of what you need?  Or do you have some real discontinuities in the
 error map?  Like where two shorter bars of metal come together and the
 carriage bearings have to climb over to the next bar?

 Cheers, Gene Heskett



Gene,

3.5 is to great a distance between the points.  The calculated slope of
the taper varies down the entire length of the rod.  There are places on my
table that are up to .005 or more off from the median height I
arbitrarily chose to get the Z delta.  I'd rather not have interpolation
determine the cross-sectional dimension of the taper, I'd rather have it
spot on at each point, keeping the character of the taper exactly what was
calculated.

Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 7:57 AM, Viesturs Lācis viesturs.la...@gmail.com
wrote:

 2014-11-18 14:48 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
  Maybe, but the taper of the bamboo strip is defined every inch, and it's
  necessary to define that taper per inch.  16 stations won't cover all the
  necessary stations.

 Mark, it will interpolate Z correction between any 2 defined points,
 so it will cover whatever number of stations inbetween.

 Andy, thanks for the explanation!

 Viesturs


Viesturs,

Yes, it will, but that's assuming that the Z correction for all the
stations in between those two defined points is the same.  The map I made
of the X axis has very few points along the X axis at 1 stations that are
identical.  X1 may be .002 high, X2 may be at the median, X3 may be .001
low, and so on.

Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 7:42 AM, andy pugh bodge...@gmail.com wrote:

 On 18 November 2014 12:26, Mark Wendt wendt.m...@gmail.com wrote:
  Ah, then, I guess it may or may not work for me.  My table is 55 long,
 and
  my G Code is written for a Z station for every inch of X station.  Back
 to
  the probekins I guess.

 I think lincurve will probably work better in your case. Probekins is
 likely to be confused by your lack of Y.
 16 points lets you define quite a complicated shape.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto



Andy,

I'm still trying to figure out how, on my machine without a moveable Y axis
(in other words, since I have no real Y axis movement - the gantry just
moves along the X axis and the Z axis goes up or down), do I still need to
have a Y coordinate on the setp line?

Also based on your example (i've probably got this incorrect):

setp X1 V1
setp Y1 V1

Is the V number the Z offset?  How does that get passed to the Z axis?
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Gene Heskett
On Tuesday 18 November 2014 07:48:14 Mark Wendt did opine
And Gene did reply:
 On Tue, Nov 18, 2014 at 7:42 AM, andy pugh bodge...@gmail.com wrote:
  On 18 November 2014 12:26, Mark Wendt wendt.m...@gmail.com wrote:
   Ah, then, I guess it may or may not work for me.  My table is 55
   long,
  
  and
  
   my G Code is written for a Z station for every inch of X station. 
   Back
  
  to
  
   the probekins I guess.
  
  I think lincurve will probably work better in your case. Probekins is
  likely to be confused by your lack of Y.
  16 points lets you define quite a complicated shape.
  
  --
  atp
  If you can't fix it, you don't own it.
  http://www.ifixit.com/Manifesto
 
 Maybe, but the taper of the bamboo strip is defined every inch, and
 it's necessary to define that taper per inch.  16 stations won't cover
 all the necessary stations.
 
 And from your previous setp example, I'm not quite sure how to
 translate the Z delta at each X station.  You stated:
 
 setp X1 V1
 setp Y2 V2
 
 What exactly is that doing, or how does that translate the Z delta at
 each individual X station?
 
 Mark
Setp x0 v0
setp y0 v0

setp x1 3.5
setp y1 -.003

setp x2 7.0
setp y2 .006

setp x3 11.5
setp y3 .002

setp x4 15.0
setp y4 -0.002

etc etc

Between x0 and x1 it will interpolate that -.003, so at 1 you would get a 
-0.00085714285714285714286 correction out of it. ditto for the x1 to x2 
range it will interpolate, even giving a zero correction at one point in 
that slide.  A correction that is calculated and applied every millisecond 
in essentially real time.  If you have a real bump at so and so, set a 
correction point on both sides of the bump. There is nothing there that 
makes you do the correction in precisely 3.5 bits of the travel.

Reading between the lines Mark, it seems to me you are doing the saw in 1 
increments because that is how you are doing the taper.  That 1 
limitation may be overkill when with lincurve doing the corrections, you 
might be able to do it in one 56 run.  If its actually stopping for 
millisecond or so at these 1 way points, that could be creating some of 
the wibbles you are now having to plane off by hand.  That cannot be good 
for the accuracy of the glue line thickness.

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 7:42 AM, andy pugh bodge...@gmail.com wrote:

 On 18 November 2014 12:26, Mark Wendt wendt.m...@gmail.com wrote:
  Ah, then, I guess it may or may not work for me.  My table is 55 long,
 and
  my G Code is written for a Z station for every inch of X station.  Back
 to
  the probekins I guess.

 I think lincurve will probably work better in your case. Probekins is
 likely to be confused by your lack of Y.
 16 points lets you define quite a complicated shape.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto



Oops, I used incorrect coding.  Should be:

setp x1 v1
setp y1 v2

If my Y doesn't change the length of the X axis, would the v number on
the y line not change, or would it equal the number for the x line?

Sorry I'm being dense this morning.  Too much blood in my caffeine stream.
;-)
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Viesturs Lācis
2014-11-18 15:05 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
 Yes, it will, but that's assuming that the Z correction for all the
 stations in between those two defined points is the same.  The map I made
 of the X axis has very few points along the X axis at 1 stations that are
 identical.  X1 may be .002 high, X2 may be at the median, X3 may be .001
 low, and so on.

Ok, I do not see a problem of installing linuxcnc-dev package, getting
source code, adjusting lincurve.comp file for 55 or whatever max
points needed (I suspect that bed flatness is not that awful to
require separate milestone at each station, probably some of 3 or 4
consecutive stations are actually located on [acceptably] straight
line) and then running sudo comp --install lincurve.comp to
compensate for that position error.

Defining all the values in HAL file seems like most time-consuming part.

Viesturs

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Stuart Stevenson
Would it not be easier to install a sub plate and cut the sub plate to the
machine motion?

On Tue, Nov 18, 2014 at 7:19 AM, Viesturs Lācis viesturs.la...@gmail.com
wrote:

 2014-11-18 15:05 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
  Yes, it will, but that's assuming that the Z correction for all the
  stations in between those two defined points is the same.  The map I made
  of the X axis has very few points along the X axis at 1 stations that
 are
  identical.  X1 may be .002 high, X2 may be at the median, X3 may be
 .001
  low, and so on.

 Ok, I do not see a problem of installing linuxcnc-dev package, getting
 source code, adjusting lincurve.comp file for 55 or whatever max
 points needed (I suspect that bed flatness is not that awful to
 require separate milestone at each station, probably some of 3 or 4
 consecutive stations are actually located on [acceptably] straight
 line) and then running sudo comp --install lincurve.comp to
 compensate for that position error.

 Defining all the values in HAL file seems like most time-consuming part.

 Viesturs


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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Viesturs Lācis
2014-11-18 15:14 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
 Oops, I used incorrect coding.  Should be:

 setp x1 v1
 setp y1 v2

 If my Y doesn't change the length of the X axis, would the v number on
 the y line not change, or would it equal the number for the x line?

 Sorry I'm being dense this morning.  Too much blood in my caffeine stream.
 ;-)

Not sure I understand, what you are asking, sorry, if I drift totally offtopic.
In your case y is amountof Z axis error at particular point due to
bed [non]flatness error, so
you would need to add it to Z axis position with offset component
(it already has second set of in/out pins, from which the offset is
subtracted - add the offset to motor-pos-cmd and subtract from
motor-pos-fb).
So you specify amount of error (y) at particular X position with
setp lincurve.0.x-val-00 pos1
setp lincurve.0.y-val-00 error1

setp lincurve.0.x-val-01 pos2
setp lincurve.0.y-val-01 error2
etc

In case error is the same for several consecutive X positions, it will
remain the same also for any X positions inbetween.

Input pin will be X position, output pin will have Z error value. So
output will contain only values from y-val-nn pins (and any
interpolated values between them).

Viesturs

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 8:13 AM, Gene Heskett ghesk...@wdtv.com wrote:


  Mark
 Setp x0 v0
 setp y0 v0

 setp x1 3.5
 setp y1 -.003

 setp x2 7.0
 setp y2 .006

 setp x3 11.5
 setp y3 .002

 setp x4 15.0
 setp y4 -0.002

 etc etc

 Between x0 and x1 it will interpolate that -.003, so at 1 you would get a
 -0.00085714285714285714286 correction out of it. ditto for the x1 to x2
 range it will interpolate, even giving a zero correction at one point in
 that slide.  A correction that is calculated and applied every millisecond
 in essentially real time.  If you have a real bump at so and so, set a
 correction point on both sides of the bump. There is nothing there that
 makes you do the correction in precisely 3.5 bits of the travel.


Okay, that is _not_ what I want to happen.

Lets presume that X0 is my arbitrary median height.  At X1, which coincides
with station #1 in the taper, the table is actually .002 lower than the
table at X0.  At X2, which coincides with station #2 in the taper, the
table is actually .002 higher than the table at X0 (those numbers aren't
the real ones, I'm just using them for an example.  There is no Y axis on
my machine, just X and Z.  The Z height varies for each X station.

What I want to accomplish, is for the Z axis to compensate for the table
being .002 low at X1, and then to compensate for the table being .002
high at X2.


 Reading between the lines Mark, it seems to me you are doing the saw in 1
 increments because that is how you are doing the taper.  That 1
 limitation may be overkill when with lincurve doing the corrections, you
 might be able to do it in one 56 run.  If its actually stopping for
 millisecond or so at these 1 way points, that could be creating some of
 the wibbles you are now having to plane off by hand.  That cannot be good
 for the accuracy of the glue line thickness.


I need that overkill because I _need_ the taper to hit those dimensions as
exactly as they can at those 1 intervals.  Otherwise the finished taper
will be nothing like the calculated taper.  It really does need to hit
those dimensions at each station.  I can interpolate the dimension between
each 1 station, and it does, but by the time the saws get to the next
station they do need to be at the calculated Z.  The saws don't need to
stop, just cross the station at the correct Z height.


 Cheers, Gene Heskett
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 12:56, Mark Wendt wendt.m...@gmail.com wrote:
 Yes, I do need the inch by inch interpolation.  The fly rod's action,
 depends heavily on getting the numbers over the length of the rod spot on
 to the cross-sectional dimensions calculated.  Little differences at
 different points in the taper can make huge differences in the action of
 the rod.  It really does need, and really does depend, on the taper
 cross-sectional dimension at each inch in order for the taper to do what it
 was intended to do.  There's a lot of cantilever beam theory that goes into
 creating the taper, and the numbers work for a given station along the X
 axis.  Stretching it out and making the machine interpolate the
 cross-sectional dimension over a greater difference between the X stations
 would, and could, give you a completely different taper, changing the
 action of the rod, and also possibly changing the line weight required.


You are incorrectly conflating your error and your width.

You probably do need to define your profile every inch, but unless the
X-slide error is discontinuous there should be no need to define the
_error_ map with anything like that resolution.
The correction in the error lincurve would be a correction to the
existing date (G-code?)

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 8:19 AM, Viesturs Lācis viesturs.la...@gmail.com
wrote:

 2014-11-18 15:05 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
  Yes, it will, but that's assuming that the Z correction for all the
  stations in between those two defined points is the same.  The map I made
  of the X axis has very few points along the X axis at 1 stations that
 are
  identical.  X1 may be .002 high, X2 may be at the median, X3 may be
 .001
  low, and so on.

 Ok, I do not see a problem of installing linuxcnc-dev package, getting
 source code, adjusting lincurve.comp file for 55 or whatever max
 points needed (I suspect that bed flatness is not that awful to
 require separate milestone at each station, probably some of 3 or 4
 consecutive stations are actually located on [acceptably] straight
 line) and then running sudo comp --install lincurve.comp to
 compensate for that position error.

 Defining all the values in HAL file seems like most time-consuming part.

 Viesturs



Viesturs,

Yes, there are some sections where the table height is probably close
enough for a short stretch to make it between one set of points.

Thanks for the tips on how to recompile that.

Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 13:10, Mark Wendt wendt.m...@gmail.com wrote:
 I'm still trying to figure out how, on my machine without a moveable Y axis
 (in other words, since I have no real Y axis movement - the gantry just
 moves along the X axis and the Z axis goes up or down), do I still need to
 have a Y coordinate on the setp line?

I was using (x,y) generically to describe how lincurve works. Imagine
it as an (x,y) graph on a piece of paper. The X and Y have absolutely
no relationship to your machine axes.

The X points do not need to be equally spaced. if you have a step,
then use two X values very close together. (identical is allowed, for
a real step-function, but your Z axis would not be able to follow
that).

The input to Lincurve would be your (actual) X axis position, the
output of the lincurve (inteprolated from the Lincurve y values) is
added to the Z axis commanded position as a correction using the
offset HAL function.

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 8:29 AM, Stuart Stevenson stus...@gmail.com wrote:

 Would it not be easier to install a sub plate and cut the sub plate to the
 machine motion?



Stuart,

What do mean by that?

Currently, I've got the strip held down by vacuum to the table.  Each time
I make a rod, I have to cut out a minimum of 18 strips (for a 2 piece, two
tip rod, or 24 strips, for a 3 piece, two tip rod).  I'd have to then
machine 18 or 24 sub plates to match the inconsistencies of the table.  And
since each plate would be at least 55 long (I don't have a machine that
could machine that long of a plate to those dimensions, so I'd have to
outsource) it would be cost prohibitive.

Typing is cheap...  ;-)

Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Gene Heskett
On Tuesday 18 November 2014 08:10:26 Mark Wendt did opine
And Gene did reply:
 On Tue, Nov 18, 2014 at 7:42 AM, andy pugh bodge...@gmail.com wrote:
  On 18 November 2014 12:26, Mark Wendt wendt.m...@gmail.com wrote:
   Ah, then, I guess it may or may not work for me.  My table is 55
   long,
  
  and
  
   my G Code is written for a Z station for every inch of X station. 
   Back
  
  to
  
   the probekins I guess.
  
  I think lincurve will probably work better in your case. Probekins is
  likely to be confused by your lack of Y.
  16 points lets you define quite a complicated shape.
  
  --
  atp
  If you can't fix it, you don't own it.
  http://www.ifixit.com/Manifesto
 
 Andy,
 
 I'm still trying to figure out how, on my machine without a moveable Y
 axis (in other words, since I have no real Y axis movement - the
 gantry just moves along the X axis and the Z axis goes up or down), do
 I still need to have a Y coordinate on the setp line?
 
 Also based on your example (i've probably got this incorrect):
 
 setp X1 V1
 setp Y1 V1
 
 Is the V number the Z offset?  How does that get passed to the Z axis?

With the offset function also linked to in one of the replies here.

man 9 offset should get you that page. Motion will output a new x 
position value every millisecond in most setups. Fed to lincurve, it will 
then output a + or - that you would apply by feeding motions z position 
into a sum2 module, with the other input to the sum2 coming from this 
Y(output) value from the lincurve module. The end result being that your z 
value passed to the stepgen is tickled enough to get what you want, 
following the curves you setp it to.  The offset module would essentially 
be doing what I just suggested using a sum2 for, but offset may have some 
other features that are desirable too.  OTOH a sum2 module is quite 
versatile too.  Need a fp invertor? setp the gain of that input to -1.000. 
Done.

Its confusing that the modules setp syntax uses x and y, they are just 
arbitrary names for the in value (x) where this output (y) corresponds to.  
It actually has only 1 input, and only 1 output.  And it traces it 
literally on a thousandth or less of travel per correction value output.

Your machine doesn't have a y, and thats confusing.  Blocking the 
visualization of what is going on as it were.

Nothing should prevent you from using arbitrary x location values to 
change the curvature of the cut to get precisely what you want, where you 
want it. I believe you could probably trace this to see it with halscope, 
probably with motor power off so you can simulate machine motion fast 
enough to be able to see the whole resultant curve in halscope.  Halscope 
does have its limits when looking at slow speed stuffs.

Cheers, Gene Heskett
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 8:32 AM, Viesturs Lācis viesturs.la...@gmail.com
wrote:

 2014-11-18 15:14 GMT+02:00 Mark Wendt wendt.m...@gmail.com:
  Oops, I used incorrect coding.  Should be:
 
  setp x1 v1
  setp y1 v2
 
  If my Y doesn't change the length of the X axis, would the v number on
  the y line not change, or would it equal the number for the x line?
 
  Sorry I'm being dense this morning.  Too much blood in my caffeine
 stream.
  ;-)

 Not sure I understand, what you are asking, sorry, if I drift totally
 offtopic.
 In your case y is amountof Z axis error at particular point due to
 bed [non]flatness error, so
 you would need to add it to Z axis position with offset component
 (it already has second set of in/out pins, from which the offset is
 subtracted - add the offset to motor-pos-cmd and subtract from
 motor-pos-fb).
 So you specify amount of error (y) at particular X position with
 setp lincurve.0.x-val-00 pos1
 setp lincurve.0.y-val-00 error1

 setp lincurve.0.x-val-01 pos2
 setp lincurve.0.y-val-01 error2
 etc

 In case error is the same for several consecutive X positions, it will
 remain the same also for any X positions inbetween.

 Input pin will be X position, output pin will have Z error value. So
 output will contain only values from y-val-nn pins (and any
 interpolated values between them).

 Viesturs



Viesturs,

okay, I think a light bulb is starting to come on.  The Y value is the Z
error at the X station.  So.

Lets take the first set of setp's you have above:

setp lincurve.0.x-val-00 pos1
setp lincurve.0.y-val-00 error1

Is that exactly how it would be written into the hal file, or would I need
to substitute actual values for pos1 and error1?

If I need to put in actual values, would they be X0 and .001 (or
whatever the error is)?  Or are those values read from somewhere else?

Thanks,
Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 8:35 AM, andy pugh bodge...@gmail.com wrote:

 On 18 November 2014 12:56, Mark Wendt wendt.m...@gmail.com wrote:
  Yes, I do need the inch by inch interpolation.  The fly rod's action,
  depends heavily on getting the numbers over the length of the rod spot on
  to the cross-sectional dimensions calculated.  Little differences at
  different points in the taper can make huge differences in the action of
  the rod.  It really does need, and really does depend, on the taper
  cross-sectional dimension at each inch in order for the taper to do what
 it
  was intended to do.  There's a lot of cantilever beam theory that goes
 into
  creating the taper, and the numbers work for a given station along the X
  axis.  Stretching it out and making the machine interpolate the
  cross-sectional dimension over a greater difference between the X
 stations
  would, and could, give you a completely different taper, changing the
  action of the rod, and also possibly changing the line weight required.


 You are incorrectly conflating your error and your width.

 You probably do need to define your profile every inch, but unless the
 X-slide error is discontinuous there should be no need to define the
 _error_ map with anything like that resolution.
 The correction in the error lincurve would be a correction to the
 existing date (G-code?)

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto



Andy

There are a few segments along the length of the X axis which hold the same
table height, but there are also other areas where the table rises or
falls.  As an example, lets say X0 is my median table height.  The next
place down the X axis that is at the median height is X10.  At X1, the
table height is .001 lower than X0.  X2 is .003 lower than X0.  X3 is
.002 lower.  X4 is .001 lower.  X5 is .002 lower.  X6 is .003 lower.  X7 is
.004 lower.  X8 is .002 lower.  X9 is .001 lower.

It varies up and down the entire 55 of length of the Z axis, with small
islands that vary from the median by the same amount, and with several
points along the axis at the median table height.
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 12:42, Mark Wendt wendt.m...@gmail.com wrote:
 Yikes!  So, after recompiling lincurve to accept at a minimum 55 plotted
 points, I'd have to add 110 lines of setp?

I would use Excel / Open Office to create the HAL lines, then paste
that into a standalone HAL file.

In fact, here is a Google spreadsheet for up to 100 points:
https://docs.google.com/spreadsheets/d/1CcsblJigJTZUf2wVbT7lP0DiIFTyEJVjJomV9Lnad0g/edit?usp=sharing

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 8:41 AM, andy pugh bodge...@gmail.com wrote:

 On 18 November 2014 13:10, Mark Wendt wendt.m...@gmail.com wrote:
  I'm still trying to figure out how, on my machine without a moveable Y
 axis
  (in other words, since I have no real Y axis movement - the gantry just
  moves along the X axis and the Z axis goes up or down), do I still need
 to
  have a Y coordinate on the setp line?

 I was using (x,y) generically to describe how lincurve works. Imagine
 it as an (x,y) graph on a piece of paper. The X and Y have absolutely
 no relationship to your machine axes.

 The X points do not need to be equally spaced. if you have a step,
 then use two X values very close together. (identical is allowed, for
 a real step-function, but your Z axis would not be able to follow
 that).

 The input to Lincurve would be your (actual) X axis position, the
 output of the lincurve (inteprolated from the Lincurve y values) is
 added to the Z axis commanded position as a correction using the
 offset HAL function.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto



Andy,

Okay, I think I'm beginning to understand how this works.  I was thinking
the X and Y values actually relating to an x,y coordinate axis system.
Makes a lot more sense now.

Thanks,
Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 14:04, Mark Wendt wendt.m...@gmail.com wrote:
 It varies up and down the entire 55 of length of the Z axis, with small
 islands that vary from the median by the same amount, and with several
 points along the axis at the median table height.

Plot it as a graph (spreadsheet or paper) and see how many
straight-lines you need for a reasonable fit, then use the end points
of the lines.

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 13:48, Gene Heskett ghesk...@wdtv.com wrote:
 The offset module would essentially
 be doing what I just suggested using a sum2 for, but offset may have some
 other features that are desirable too

The main advantage of offset is that it knows how to lie to the
feedback pin so that you don't get following-errors.

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 9:04 AM, andy pugh bodge...@gmail.com wrote:

 On 18 November 2014 12:42, Mark Wendt wendt.m...@gmail.com wrote:
  Yikes!  So, after recompiling lincurve to accept at a minimum 55 plotted
  points, I'd have to add 110 lines of setp?

 I would use Excel / Open Office to create the HAL lines, then paste
 that into a standalone HAL file.

 In fact, here is a Google spreadsheet for up to 100 points:

 https://docs.google.com/spreadsheets/d/1CcsblJigJTZUf2wVbT7lP0DiIFTyEJVjJomV9Lnad0g/edit?usp=sharing

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto



Andy,

Thanks!

just to make sure I'm on the right page, should the setp lincurve.00
lines - the x and y -val-nn - should the nn identifiers be identical?  ie:

setp lincurve.00x-val-01 some number
setp lincurve.00y-val-01 some number

In the spread sheet, it shows 00y-val decremented by one from the 00x-val.
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 9:12 AM, andy pugh bodge...@gmail.com wrote:

 On 18 November 2014 14:04, Mark Wendt wendt.m...@gmail.com wrote:
  It varies up and down the entire 55 of length of the Z axis, with small
  islands that vary from the median by the same amount, and with several
  points along the axis at the median table height.

 Plot it as a graph (spreadsheet or paper) and see how many
 straight-lines you need for a reasonable fit, then use the end points
 of the lines.

 --
 atp
 If you can't fix it, you don't own it.



Gotcha.  Will do.

Oh, one other question.  Can the y value be negative in the lincurve setp
or should that be handled in the offset setp?
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 14:15, Mark Wendt wendt.m...@gmail.com wrote:

 just to make sure I'm on the right page, should the setp lincurve.00
 lines - the x and y -val-nn - should the nn identifiers be identical?

They should. It ought to be correct now.

In theory you could keep multiple HAL files of setp commands on file
and use different ones at different times.

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 14:20, Mark Wendt wendt.m...@gmail.com wrote:

 Oh, one other question.  Can the y value be negative in the lincurve setp
 or should that be handled in the offset setp?

Both X and Y can be any real number. The X values should increase with
index number however or the result is undefined

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Gene Heskett
On Tuesday 18 November 2014 08:14:54 Mark Wendt did opine
And Gene did reply:
 On Tue, Nov 18, 2014 at 7:42 AM, andy pugh bodge...@gmail.com wrote:
  On 18 November 2014 12:26, Mark Wendt wendt.m...@gmail.com wrote:
   Ah, then, I guess it may or may not work for me.  My table is 55
   long,
  
  and
  
   my G Code is written for a Z station for every inch of X station. 
   Back
  
  to
  
   the probekins I guess.
  
  I think lincurve will probably work better in your case. Probekins is
  likely to be confused by your lack of Y.
  16 points lets you define quite a complicated shape.
  
  --
  atp
  If you can't fix it, you don't own it.
  http://www.ifixit.com/Manifesto
 
 Oops, I used incorrect coding.  Should be:
 
 setp x1 v1
 setp y1 v2
 
 If my Y doesn't change the length of the X axis, would the v number
 on the y line not change, or would it equal the number for the x
 line?
 
 Sorry I'm being dense this morning.  Too much blood in my caffeine
 stream. ;-)

Y is its output, and has zilch to do with a Y axis you do not have.
X is its input from the motion x axis position, and the Y is the output 
correction to sum with the z value to get the profile you need.

If there is, for instance, a straight line taper from x=0 to x=11, and 
the machine has a straight line error between those 2 point, measuring at 
X+011.00 where the accumulated error is 7 thou then you would setp

setp x0 value zero
setp y0 value zero
setp x1 11
setp y1 -0.011 and it should make a straight cut

But then if your ideal profile shrinks by 23 thou in the next inch you 
would
setp x2 12
setp y2 -0.033

There is nothing stopping you from moving the x1 point to anyplace between 
the x0 and x2 points.  Ditto for x2, it can be anyplace between x1 and x3. 
etc etc.

Using halscope to trace what you are doing, I would be surprised if when 
the halscope trace looks good, your next strip you cut would be a lot more 
accurate, needing much less planing or sanding to get to the desired 
profile. Maybe even zero if the blades are sharp enough. When I am using a 
fresh ATBF blade in my table saw, I can get a decent enough cut that I can 
immediately do a 42 glueup, edge to edge without any recourse to my 
Bailey #7 or the jointer to get a perfect glue joint that holds for many 
years.  No biscuits in it, just edge glued.

One thing about bamboo I both like and hate is that when pushed, it will 
over time take that pushed shape and exert little or no back force. Which 
is why a bamboo pole needs to be hung from its tip eyelet to store. Lean 
it against the wall, and in a week you could use it for a recurved bow.

The year old bamboo stick swings totally different from a brand new one 
because of this.  The old one it seems, always has the better swing and 
feel.  And no one has ever translated that good bamboo swing  feel into 
fiberglass at all well.  Carbon fiber is 10x worse IMO.  Way the hell too 
stiff to work my way even with an 8 or 9 weight fwd line.

Cheers, Gene Heskett
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 9:21 AM, andy pugh bodge...@gmail.com wrote:

 On 18 November 2014 14:15, Mark Wendt wendt.m...@gmail.com wrote:
 
  just to make sure I'm on the right page, should the setp lincurve.00
  lines - the x and y -val-nn - should the nn identifiers be identical?

 They should. It ought to be correct now.

 In theory you could keep multiple HAL files of setp commands on file
 and use different ones at different times.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


Andy,

Thanks again!  Appreciate all the help.

Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Stuart Stevenson
It is not possible to place one sub plate under your current tooling
plate(s)?

On Tue, Nov 18, 2014 at 7:41 AM, Mark Wendt wendt.m...@gmail.com wrote:

 On Tue, Nov 18, 2014 at 8:29 AM, Stuart Stevenson stus...@gmail.com
 wrote:

  Would it not be easier to install a sub plate and cut the sub plate to
 the
  machine motion?
 


 Stuart,

 What do mean by that?

 Currently, I've got the strip held down by vacuum to the table.  Each time
 I make a rod, I have to cut out a minimum of 18 strips (for a 2 piece, two
 tip rod, or 24 strips, for a 3 piece, two tip rod).  I'd have to then
 machine 18 or 24 sub plates to match the inconsistencies of the table.  And
 since each plate would be at least 55 long (I don't have a machine that
 could machine that long of a plate to those dimensions, so I'd have to
 outsource) it would be cost prohibitive.

 Typing is cheap...  ;-)

 Mark

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 9:23 AM, andy pugh bodge...@gmail.com wrote:

 On 18 November 2014 14:20, Mark Wendt wendt.m...@gmail.com wrote:

  Oh, one other question.  Can the y value be negative in the lincurve
 setp
  or should that be handled in the offset setp?

 Both X and Y can be any real number. The X values should increase with
 index number however or the result is undefined

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto



Andy,

Gotcha.
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Gene Heskett
On Tuesday 18 November 2014 09:13:59 andy pugh did opine
And Gene did reply:
 On 18 November 2014 13:48, Gene Heskett ghesk...@wdtv.com wrote:
  The offset module would essentially
  be doing what I just suggested using a sum2 for, but offset may have
  some other features that are desirable too
 
 The main advantage of offset is that it knows how to lie to the
 feedback pin so that you don't get following-errors.

Yup, but I'm like Mark -ENOTENOUGHCOFFEE this morning so I had forgotten 
that little but very vital detail. You gotta lie coming and going IOW. ;-)

That may well be one of the reasons I didn't get the lathe working all 
that well with it, but I wasn't doing the offset coming back because I did 
that to be able to cut threads on it, you can't lie to it about the 
encoders feedback values in that case.  Thread cutting BTW works great, 
for both G76 and g33.1 now.

Cheers, Gene Heskett
-- 
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 9:26 AM, Gene Heskett ghesk...@wdtv.com wrote:

 On Tuesday 18 November 2014 08:14:54 Mark Wendt did opine
 And Gene did reply:
  On Tue, Nov 18, 2014 at 7:42 AM, andy pugh bodge...@gmail.com wrote:
   On 18 November 2014 12:26, Mark Wendt wendt.m...@gmail.com wrote:
Ah, then, I guess it may or may not work for me.  My table is 55
long,
  
   and
  
my G Code is written for a Z station for every inch of X station.
Back
  
   to
  
the probekins I guess.
  
   I think lincurve will probably work better in your case. Probekins is
   likely to be confused by your lack of Y.
   16 points lets you define quite a complicated shape.
  
   --
   atp
   If you can't fix it, you don't own it.
   http://www.ifixit.com/Manifesto
 
  Oops, I used incorrect coding.  Should be:
 
  setp x1 v1
  setp y1 v2
 
  If my Y doesn't change the length of the X axis, would the v number
  on the y line not change, or would it equal the number for the x
  line?
 
  Sorry I'm being dense this morning.  Too much blood in my caffeine
  stream. ;-)

 Y is its output, and has zilch to do with a Y axis you do not have.
 X is its input from the motion x axis position, and the Y is the output
 correction to sum with the z value to get the profile you need.


Yeah, I'm getting that now, after both Andy and Viesturs explained that to
me.  ;-)



 If there is, for instance, a straight line taper from x=0 to x=11, and
 the machine has a straight line error between those 2 point, measuring at
 X+011.00 where the accumulated error is 7 thou then you would setp

 setp x0 value zero
 setp y0 value zero
 setp x1 11
 setp y1 -0.011 and it should make a straight cut

 But then if your ideal profile shrinks by 23 thou in the next inch you
 would
 setp x2 12
 setp y2 -0.033

 There is nothing stopping you from moving the x1 point to anyplace between
 the x0 and x2 points.  Ditto for x2, it can be anyplace between x1 and x3.
 etc etc.


Gotcha.



 Using halscope to trace what you are doing, I would be surprised if when
 the halscope trace looks good, your next strip you cut would be a lot more
 accurate, needing much less planing or sanding to get to the desired
 profile. Maybe even zero if the blades are sharp enough. When I am using a
 fresh ATBF blade in my table saw, I can get a decent enough cut that I can
 immediately do a 42 glueup, edge to edge without any recourse to my
 Bailey #7 or the jointer to get a perfect glue joint that holds for many
 years.  No biscuits in it, just edge glued.


There's no planing or sanding after the strip is cut.  They are ready to be
glued up.  What I'm striving for here is for the cut strip to match exactly
the calculated cross-sectional dimensions at each inch.



 One thing about bamboo I both like and hate is that when pushed, it will
 over time take that pushed shape and exert little or no back force. Which
 is why a bamboo pole needs to be hung from its tip eyelet to store. Lean
 it against the wall, and in a week you could use it for a recurved bow.


Never, ever hang a bamboo rod by the tip.  When not in use, the rod should
be disassembled and stored in the rod bag inside the rod tube.  Laying it
against the wall is as bad, if not worse than hanging it by the tip.  Heat
treating the bamboo before cutting into the strips helps guard against
getting a set in the rod.


 The year old bamboo stick swings totally different from a brand new one
 because of this.  The old one it seems, always has the better swing and
 feel.  And no one has ever translated that good bamboo swing  feel into
 fiberglass at all well.  Carbon fiber is 10x worse IMO.  Way the hell too
 stiff to work my way even with an 8 or 9 weight fwd line.


Fiberglass is closer in action to bamboo than carbon fiber.  Carbon fiber
is an abomination.  ;-)



 Cheers, Gene Heskett


Cheers,
Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
Stuart,

I have no tooling plates in use now.  ;-)

Mark

On Tue, Nov 18, 2014 at 9:35 AM, Stuart Stevenson stus...@gmail.com wrote:

 It is not possible to place one sub plate under your current tooling
 plate(s)?

 On Tue, Nov 18, 2014 at 7:41 AM, Mark Wendt wendt.m...@gmail.com wrote:

  On Tue, Nov 18, 2014 at 8:29 AM, Stuart Stevenson stus...@gmail.com
  wrote:
 
   Would it not be easier to install a sub plate and cut the sub plate to
  the
   machine motion?
  
 
 
  Stuart,
 
  What do mean by that?
 
  Currently, I've got the strip held down by vacuum to the table.  Each
 time
  I make a rod, I have to cut out a minimum of 18 strips (for a 2 piece,
 two
  tip rod, or 24 strips, for a 3 piece, two tip rod).  I'd have to then
  machine 18 or 24 sub plates to match the inconsistencies of the table.
 And
  since each plate would be at least 55 long (I don't have a machine that
  could machine that long of a plate to those dimensions, so I'd have to
  outsource) it would be cost prohibitive.
 
  Typing is cheap...  ;-)
 
  Mark
 
 
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[Emc-users] upgrade to current version causes lockup

2014-11-18 Thread kqt4at5v
I have been using Ubuntu 10.04 with LinuxCNC for about 3 years with very 
good results. I downloaded http://linuxcnc.org/binary.hybrid.iso with the 
thought of upgrading. I installed it to a new drive. I can startup and run 
ok until I try to run any of the LinuxCNC apps. The machine does not 
immediately lock up but slowly locks up over about 1 minute. I am not able 
to switch to a console or run any other commands. This is a pretty old 
machine and would prefer keep it running, I'm cheap. I would consider a 
new one but from the back and forth on this list I have no idea what 
works. Suggestions please.

motherboard: K8T890-A
processor: Athlon 64 2200
video: ATI Technologies Inc RV516 [Radeon X1300/X1550 Series] with vesa driver
old kernel: 2.6.32-122-rtai
new kernel: 3.4-9-rtai-686-pae

Richard



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Re: [Emc-users] Screw Mapping

2014-11-18 Thread dave

On 11/18/2014 06:45 AM, Mark Wendt wrote:
 Stuart,

 I have no tooling plates in use now.  ;-)

 Mark


Hi Mark,

I don't know if the site is still active but Les Watts used an 
interesting compensation
scheme for his router. Something about a cam on a tensioned wire IIRC.

Being an old curmudgeon ( is that redundant?) I just have to ask what 
the precision
of the process is if the bed were perfect?
Maybe I envision the tooling plate incorrectly but why wouldn't  one 
that was simply
flat do. After all you do have a controllable Z axis.

Despite claims by various people about resolution to .01 mm or so it 
still comes
down to the accuracy and precision of the process.

On another tangent I wonder about using a polynomial (curve fit) but 
with the number of inflections points you have it may be pretty high 
order. Linear interp instead of a continuous function may still be best. 
This is the kind of thing that starts email wars. ;-)

Best wishes however you decide to cure the problem.

Dave

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Re: [Emc-users] upgrade to current version causes lockup

2014-11-18 Thread alex chiosso
What about RAM ? (How many GB do you have?)
I do believe that with the new installation you are no more running with
the vesa driver .
Can you double check this ?
Did you already make the isolcpus=1 modification ?
I hope it is not a kernel issue due to the old hardware .

Alex

On Tue, Nov 18, 2014 at 4:26 PM, kqt4a...@gmail.com wrote:

 I have been using Ubuntu 10.04 with LinuxCNC for about 3 years with very
 good results. I downloaded http://linuxcnc.org/binary.hybrid.iso with the
 thought of upgrading. I installed it to a new drive. I can startup and run
 ok until I try to run any of the LinuxCNC apps. The machine does not
 immediately lock up but slowly locks up over about 1 minute. I am not able
 to switch to a console or run any other commands. This is a pretty old
 machine and would prefer keep it running, I'm cheap. I would consider a
 new one but from the back and forth on this list I have no idea what
 works. Suggestions please.

 motherboard: K8T890-A
 processor: Athlon 64 2200
 video: ATI Technologies Inc RV516 [Radeon X1300/X1550 Series] with vesa
 driver
 old kernel: 2.6.32-122-rtai
 new kernel: 3.4-9-rtai-686-pae

 Richard




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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 10:32 AM, dave dengv...@charter.net wrote:


 On 11/18/2014 06:45 AM, Mark Wendt wrote:
  Stuart,
 
  I have no tooling plates in use now.  ;-)
 
  Mark
 
 
 Hi Mark,

 I don't know if the site is still active but Les Watts used an
 interesting compensation
 scheme for his router. Something about a cam on a tensioned wire IIRC.

 Being an old curmudgeon ( is that redundant?) I just have to ask what
 the precision
 of the process is if the bed were perfect?
 Maybe I envision the tooling plate incorrectly but why wouldn't  one
 that was simply
 flat do. After all you do have a controllable Z axis.

 Despite claims by various people about resolution to .01 mm or so it
 still comes
 down to the accuracy and precision of the process.

 On another tangent I wonder about using a polynomial (curve fit) but
 with the number of inflections points you have it may be pretty high
 order. Linear interp instead of a continuous function may still be best.
 This is the kind of thing that starts email wars. ;-)

 Best wishes however you decide to cure the problem.

 Dave



Dave,

If the bed were perfect, I wouldn't need a correction factor for the Z
axis.  ;-)  I need to keep the finished cross-section to + or - .001 at
each 1 X station.

I'd have to rebuild the machine to use some kind of tooling plate.  The
table is actually my vacuum hold-down.  I have no way to cut the table
flat using the machine itself, unlike a router.  The cutting head is made
up of two saw blades held at an included angle of 60 degrees, with the
point of the V at the bottom.

I've tried to flatten the bed by filing, sanding, etc, but the problem is,
I really have no reference to the cutting head.  That's how I end up with
being 2 or 3 thou low in one area, 3 or 4 thou high in other areas and so
on.  I've shimmed out the table as best as I can, and this is what I'm left
with, so I'd like to correct for the Z using some kind of compensation read
into the machine.  Be a lot easier to do it once, rather than having to do
it each time I create a different G Code file for each different rod and
each different section.

I like Andy's lincurve idea.  I just have to go through all the reading of
the suggestions given this morning, and work out how I can apply it to my
machine.  I think lincurve will probably be the simplest approach.
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Chris Radek
On Tue, Nov 18, 2014 at 09:04:18AM -0500, Mark Wendt wrote:

 At X1, the table height is .001 lower than X0.  X2 is .003 lower
 than X0.  X3 is .002 lower.  X4 is .001 lower.  X5 is .002 lower.
 X6 is .003 lower.  X7 is .004 lower.  X8 is .002 lower.  X9 is
 .001 lower.

Not having seen how your fixtures are mounted to this table, this
may or may not be a useful suggestion, but for a similar problem I
have used feeler gauge stock, which is available in .0005
increments in these small thicknesses.  Like these:

http://www.use-enco.com/CGI/INPDFF?PMPAGE=381PARTPG=INLMK32


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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Dave Caroline
Expecting to move the saws sideways to correct the error seems wrong
to me (I would be expecting the blades to explode), I would bolt a
dti/s to the moving head and measure and therefore be able to fix the
mechanics.

Dave Caroline

On 18/11/2014, Chris Radek ch...@timeguy.com wrote:
 On Tue, Nov 18, 2014 at 09:04:18AM -0500, Mark Wendt wrote:

 At X1, the table height is .001 lower than X0.  X2 is .003 lower
 than X0.  X3 is .002 lower.  X4 is .001 lower.  X5 is .002 lower.
 X6 is .003 lower.  X7 is .004 lower.  X8 is .002 lower.  X9 is
 .001 lower.

 Not having seen how your fixtures are mounted to this table, this
 may or may not be a useful suggestion, but for a similar problem I
 have used feeler gauge stock, which is available in .0005
 increments in these small thicknesses.  Like these:

 http://www.use-enco.com/CGI/INPDFF?PMPAGE=381PARTPG=INLMK32


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Re: [Emc-users] upgrade to current version causes lockup

2014-11-18 Thread kqt4at5v
On Tue, 18 Nov 2014, alex chiosso wrote:

 What about RAM ? (How many GB do you have?)
 I do believe that with the new installation you are no more running with
 the vesa driver .
 Can you double check this ?
 Did you already make the isolcpus=1 modification ?
 I hope it is not a kernel issue due to the old hardware .

 Alex

 On Tue, Nov 18, 2014 at 4:26 PM, kqt4a...@gmail.com wrote:

 I have been using Ubuntu 10.04 with LinuxCNC for about 3 years with very
 good results. I downloaded http://linuxcnc.org/binary.hybrid.iso with the
 thought of upgrading. I installed it to a new drive. I can startup and run
 ok until I try to run any of the LinuxCNC apps. The machine does not
 immediately lock up but slowly locks up over about 1 minute. I am not able
 to switch to a console or run any other commands. This is a pretty old
 machine and would prefer keep it running, I'm cheap. I would consider a
 new one but from the back and forth on this list I have no idea what
 works. Suggestions please.

 motherboard: K8T890-A
 processor: Athlon 64 2200
 video: ATI Technologies Inc RV516 [Radeon X1300/X1550 Series] with vesa
 driver
 old kernel: 2.6.32-122-rtai
 new kernel: 3.4-9-rtai-686-pae

 Richard


1 GB ram
I am running the vesa driver, I forced it with nomodeset
Do I need isolcpus=1 with a single core processor

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 11:04 AM, Chris Radek ch...@timeguy.com wrote:

 On Tue, Nov 18, 2014 at 09:04:18AM -0500, Mark Wendt wrote:

  At X1, the table height is .001 lower than X0.  X2 is .003 lower
  than X0.  X3 is .002 lower.  X4 is .001 lower.  X5 is .002 lower.
  X6 is .003 lower.  X7 is .004 lower.  X8 is .002 lower.  X9 is
  .001 lower.

 Not having seen how your fixtures are mounted to this table, this
 may or may not be a useful suggestion, but for a similar problem I
 have used feeler gauge stock, which is available in .0005
 increments in these small thicknesses.  Like these:

 http://www.use-enco.com/CGI/INPDFF?PMPAGE=381PARTPG=INLMK32



Chris,

There are no fixtures.  The table is the vacuum hold-down.  The strip sits
on top of the table, and the vacuum holds it in place.  I have shimmed the
table as best I can on the machine, but that's as far as it gets.
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[Emc-users] Motor Resolvers

2014-11-18 Thread Kirk Wallace
Andy, it has been a few years since this page changed:
http://wiki.linuxcnc.org/cgi-bin/wiki.pl?ResolverToQuadratureConverter

How well is this working? I'm looking at getting some BLDC motors with 
resolvers for commutation.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 11:12 AM, Dave Caroline dave.thearchiv...@gmail.com
 wrote:

 Expecting to move the saws sideways to correct the error seems wrong
 to me (I would be expecting the blades to explode), I would bolt a
 dti/s to the moving head and measure and therefore be able to fix the
 mechanics.

 Dave Caroline



The saws can not move sideways.  There's no Y axis.  The cutting head is
affixed to a gantry, and the cutting head moves in the Z axis and the
gantry moves only in the Y axis.

I'll see if I can post a picture or two of the machine later from home.

I have mounted a DTI to the cutting head.  That's how I manually mapped the
variations in the top of the vacuum table.

Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Stuart Stevenson
Would it be possible to machine the top of the table (with a large enough
machine tool)?

On Tue, Nov 18, 2014 at 10:29 AM, Mark Wendt wendt.m...@gmail.com wrote:

 On Tue, Nov 18, 2014 at 11:12 AM, Dave Caroline 
 dave.thearchiv...@gmail.com
  wrote:

  Expecting to move the saws sideways to correct the error seems wrong
  to me (I would be expecting the blades to explode), I would bolt a
  dti/s to the moving head and measure and therefore be able to fix the
  mechanics.
 
  Dave Caroline
 


 The saws can not move sideways.  There's no Y axis.  The cutting head is
 affixed to a gantry, and the cutting head moves in the Z axis and the
 gantry moves only in the Y axis.

 I'll see if I can post a picture or two of the machine later from home.

 I have mounted a DTI to the cutting head.  That's how I manually mapped the
 variations in the top of the vacuum table.

 Mark

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread andy pugh
On 18 November 2014 15:32, dave dengv...@charter.net wrote:
 On another tangent I wonder about using a polynomial (curve fit) but
 with the number of inflections points you have it may be pretty high
 order. Linear interp instead of a continuous function may still be best.
 This is the kind of thing that starts email wars. ;-)

It is a constant source of friction between US and UK teams in my job.
The US like models and polynomials, we like lookup tables as they are
faster, can have discontinuities, and behave a lot better
out-of-range.


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Re: [Emc-users] upgrade to current version causes lockup

2014-11-18 Thread alex chiosso
As I understood the isolcpus=1 (for a dual core processor) is mandatory .
I you have multiple cores 4 or 8 (but you shouldn't) there is a different
isolcpus setting to optimize the RTAI results (aka latency).
Have you tried to let the GPU drivers as the installation process load
automagically.
I do believe that 1GB RAM maybe is the lower limit to get the new
installation working properly.
I'm not an expert so sorry if I'm not so effective on helping you. ;-)

Alex

On Tue, Nov 18, 2014 at 5:16 PM, kqt4a...@gmail.com wrote:

 On Tue, 18 Nov 2014, alex chiosso wrote:

  What about RAM ? (How many GB do you have?)
  I do believe that with the new installation you are no more running with
  the vesa driver .
  Can you double check this ?
  Did you already make the isolcpus=1 modification ?
  I hope it is not a kernel issue due to the old hardware .
 
  Alex
 
  On Tue, Nov 18, 2014 at 4:26 PM, kqt4a...@gmail.com wrote:
 
  I have been using Ubuntu 10.04 with LinuxCNC for about 3 years with very
  good results. I downloaded http://linuxcnc.org/binary.hybrid.iso with
 the
  thought of upgrading. I installed it to a new drive. I can startup and
 run
  ok until I try to run any of the LinuxCNC apps. The machine does not
  immediately lock up but slowly locks up over about 1 minute. I am not
 able
  to switch to a console or run any other commands. This is a pretty old
  machine and would prefer keep it running, I'm cheap. I would consider a
  new one but from the back and forth on this list I have no idea what
  works. Suggestions please.
 
  motherboard: K8T890-A
  processor: Athlon 64 2200
  video: ATI Technologies Inc RV516 [Radeon X1300/X1550 Series] with vesa
  driver
  old kernel: 2.6.32-122-rtai
  new kernel: 3.4-9-rtai-686-pae
 
  Richard
 

 1 GB ram
 I am running the vesa driver, I forced it with nomodeset
 Do I need isolcpus=1 with a single core processor


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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 11:36 AM, Stuart Stevenson stus...@gmail.com
wrote:

 Would it be possible to machine the top of the table (with a large enough
 machine tool)?



Not really.  I'd have no way to really machine the table using the cutting
head.  When I get home this afternoon from work I'll post a couple of
pictures of the machine.

Mark
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Re: [Emc-users] Motor Resolvers

2014-11-18 Thread andy pugh
On 18 November 2014 16:31, Kirk Wallace kwall...@wallacecompany.com wrote:
 Andy, it has been a few years since this page changed:
 http://wiki.linuxcnc.org/cgi-bin/wiki.pl?ResolverToQuadratureConverter

 How well is this working? I'm looking at getting some BLDC motors with
 resolvers for commutation.

I am no  longer using the Arduino, it was an interesting experiment
but the Mesa 7i49 works a lot better.

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http://www.ifixit.com/Manifesto

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread alex chiosso
Hi Mark is this your http://www.youtube.com/watch?v=tFqM_3r4vMs machine ?
Nice application !

Alex

On Tue, Nov 18, 2014 at 5:43 PM, Mark Wendt wendt.m...@gmail.com wrote:

 On Tue, Nov 18, 2014 at 11:36 AM, Stuart Stevenson stus...@gmail.com
 wrote:

  Would it be possible to machine the top of the table (with a large enough
  machine tool)?
 


 Not really.  I'd have no way to really machine the table using the cutting
 head.  When I get home this afternoon from work I'll post a couple of
 pictures of the machine.

 Mark

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 11:46 AM, alex chiosso achio...@gmail.com wrote:

 Hi Mark is this your http://www.youtube.com/watch?v=tFqM_3r4vMs machine
 ?
 Nice application !

 Alex



Alex,

Yes!  that's mine.  I'd forgotten I'd put up that lousy video of the
machine in operation.  ;-)

Mark
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Dave Caroline
and Now I see where the feelers can be placed

Dave

On 18/11/2014, Mark Wendt wendt.m...@gmail.com wrote:
 On Tue, Nov 18, 2014 at 11:46 AM, alex chiosso achio...@gmail.com wrote:

 Hi Mark is this your http://www.youtube.com/watch?v=tFqM_3r4vMs machine
 ?
 Nice application !

 Alex



 Alex,

 Yes!  that's mine.  I'd forgotten I'd put up that lousy video of the
 machine in operation.  ;-)

 Mark
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Re: [Emc-users] upgrade to current version causes lockup

2014-11-18 Thread kqt4at5v
On Tue, 18 Nov 2014, alex chiosso wrote:

 As I understood the isolcpus=1 (for a dual core processor) is mandatory .
 I you have multiple cores 4 or 8 (but you shouldn't) there is a different
 isolcpus setting to optimize the RTAI results (aka latency).
 Have you tried to let the GPU drivers as the installation process load
 automagically.
 I do believe that 1GB RAM maybe is the lower limit to get the new
 installation working properly.
 I'm not an expert so sorry if I'm not so effective on helping you. ;-)

 Alex

 On Tue, Nov 18, 2014 at 5:16 PM, kqt4a...@gmail.com wrote:

 On Tue, 18 Nov 2014, alex chiosso wrote:

 What about RAM ? (How many GB do you have?)
 I do believe that with the new installation you are no more running with
 the vesa driver .
 Can you double check this ?
 Did you already make the isolcpus=1 modification ?
 I hope it is not a kernel issue due to the old hardware .

 Alex

 On Tue, Nov 18, 2014 at 4:26 PM, kqt4a...@gmail.com wrote:

 I have been using Ubuntu 10.04 with LinuxCNC for about 3 years with very
 good results. I downloaded http://linuxcnc.org/binary.hybrid.iso with
 the
 thought of upgrading. I installed it to a new drive. I can startup and
 run
 ok until I try to run any of the LinuxCNC apps. The machine does not
 immediately lock up but slowly locks up over about 1 minute. I am not
 able
 to switch to a console or run any other commands. This is a pretty old
 machine and would prefer keep it running, I'm cheap. I would consider a
 new one but from the back and forth on this list I have no idea what
 works. Suggestions please.

 motherboard: K8T890-A
 processor: Athlon 64 2200
 video: ATI Technologies Inc RV516 [Radeon X1300/X1550 Series] with vesa
 driver
 old kernel: 2.6.32-122-rtai
 new kernel: 3.4-9-rtai-686-pae

 Richard


 1 GB ram
 I am running the vesa driver, I forced it with nomodeset
 Do I need isolcpus=1 with a single core processor


I originally allowed the Radeon driver to load but switched to vesa which 
is what I use on 10.04. Thanks for the try.

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
I've got better, clearer pictures of the machine at home.  I'll post them
later this afternoon.

On Tue, Nov 18, 2014 at 11:59 AM, Dave Caroline dave.thearchiv...@gmail.com
 wrote:

 and Now I see where the feelers can be placed

 Dave

 On 18/11/2014, Mark Wendt wendt.m...@gmail.com wrote:
  On Tue, Nov 18, 2014 at 11:46 AM, alex chiosso achio...@gmail.com
 wrote:
 
  Hi Mark is this your http://www.youtube.com/watch?v=tFqM_3r4vMs
 machine
  ?
  Nice application !
 
  Alex
 
 
 
  Alex,
 
  Yes!  that's mine.  I'd forgotten I'd put up that lousy video of the
  machine in operation.  ;-)
 
  Mark
 
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Re: [Emc-users] upgrade to current version causes lockup

2014-11-18 Thread Sebastian Kuzminsky
On 11/18/14 10:02 AM, kqt4a...@gmail.com wrote:
 I originally allowed the Radeon driver to load but switched to vesa which
 is what I use on 10.04. Thanks for the try.

When you switch to a new version of the RTAI kernel you should re-run 
the latency test.  The new kernel usually works better (ie, has lower 
latency) than the old kernel, but it may unfortunately work worse on 
some hardware.

If your base period is too fast for the new version of RTAI on your 
hardware, you may experience the kind of lockup that you describe.  In 
this situation you'll have to increase your base period or revert to the 
older kernel.


-- 
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread alex chiosso
Hi Mark.
Why don't you update the YouTube video ?
I usually try to search with Google first and sometimes I try to search
directly into YouTube to find what I'm searching for.
The Andy and Viesturs hints seems to be the right solution for your needs.
Sometimes the man pages are not clear enough to be understood but this is a
well known issue .

Alex

On Tue, Nov 18, 2014 at 6:04 PM, Mark Wendt wendt.m...@gmail.com wrote:

 I've got better, clearer pictures of the machine at home.  I'll post them
 later this afternoon.

 On Tue, Nov 18, 2014 at 11:59 AM, Dave Caroline 
 dave.thearchiv...@gmail.com
  wrote:

  and Now I see where the feelers can be placed
 
  Dave
 
  On 18/11/2014, Mark Wendt wendt.m...@gmail.com wrote:
   On Tue, Nov 18, 2014 at 11:46 AM, alex chiosso achio...@gmail.com
  wrote:
  
   Hi Mark is this your http://www.youtube.com/watch?v=tFqM_3r4vMs
  machine
   ?
   Nice application !
  
   Alex
  
  
  
   Alex,
  
   Yes!  that's mine.  I'd forgotten I'd put up that lousy video of the
   machine in operation.  ;-)
  
   Mark
  
 
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 12:14 PM, alex chiosso achio...@gmail.com wrote:

 Hi Mark.
 Why don't you update the YouTube video ?
 I usually try to search with Google first and sometimes I try to search
 directly into YouTube to find what I'm searching for.
 The Andy and Viesturs hints seems to be the right solution for your needs.
 Sometimes the man pages are not clear enough to be understood but this is a
 well known issue .

 Alex


Alex,

To tell you the truth, I'd completely forgotten I'd posted that video.
Next time I run some strips through the machine, I'll video record that and
post it.

Thanks for reminding me!  ;-)

Mark
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Re: [Emc-users] upgrade to current version causes lockup

2014-11-18 Thread alex chiosso
Hi Sebastian .
Is the base thread period adjustable for the latency test gui ?
If yes , can you please tell me how can I do this ?

Alex

On Tue, Nov 18, 2014 at 6:08 PM, Sebastian Kuzminsky s...@highlab.com
wrote:

 On 11/18/14 10:02 AM, kqt4a...@gmail.com wrote:
  I originally allowed the Radeon driver to load but switched to vesa which
  is what I use on 10.04. Thanks for the try.

 When you switch to a new version of the RTAI kernel you should re-run
 the latency test.  The new kernel usually works better (ie, has lower
 latency) than the old kernel, but it may unfortunately work worse on
 some hardware.

 If your base period is too fast for the new version of RTAI on your
 hardware, you may experience the kind of lockup that you describe.  In
 this situation you'll have to increase your base period or revert to the
 older kernel.


 --
 Sebastian Kuzminsky


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Re: [Emc-users] Motor Resolvers

2014-11-18 Thread Marius Liebenberg
Hi Andy
Have you dumped those pcb's yet or shall I send you an address?

On 2014-11-18 18:43, andy pugh wrote:
 On 18 November 2014 16:31, Kirk Wallace kwall...@wallacecompany.com wrote:
 Andy, it has been a few years since this page changed:
 http://wiki.linuxcnc.org/cgi-bin/wiki.pl?ResolverToQuadratureConverter

 How well is this working? I'm looking at getting some BLDC motors with
 resolvers for commutation.
 I am no  longer using the Arduino, it was an interesting experiment
 but the Mesa 7i49 works a lot better.


-- 

Regards /Groete

Marius D. Liebenberg
+27 82 698 3251
+27 12 743 6064
QQ 1767394877


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Re: [Emc-users] upgrade to current version causes lockup

2014-11-18 Thread Sebastian Kuzminsky
On 11/18/14 10:19 AM, alex chiosso wrote:
 Is the base thread period adjustable for the latency test gui ?
 If yes , can you please tell me how can I do this ?

You don't need to set a base period to run the latency test.  Just run 
it, and it'll measure the latency, and you use that to pick a base 
period for your linuxcnc .ini file.

-- 
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Re: [Emc-users] Screw Mapping

2014-11-18 Thread alex chiosso
You're are welcome Mark.
What is on the net seems that never die !

Alex

On Tue, Nov 18, 2014 at 6:19 PM, Mark Wendt wendt.m...@gmail.com wrote:

 On Tue, Nov 18, 2014 at 12:14 PM, alex chiosso achio...@gmail.com wrote:

  Hi Mark.
  Why don't you update the YouTube video ?
  I usually try to search with Google first and sometimes I try to search
  directly into YouTube to find what I'm searching for.
  The Andy and Viesturs hints seems to be the right solution for your
 needs.
  Sometimes the man pages are not clear enough to be understood but this
 is a
  well known issue .
 
  Alex
 

 Alex,

 To tell you the truth, I'd completely forgotten I'd posted that video.
 Next time I run some strips through the machine, I'll video record that and
 post it.

 Thanks for reminding me!  ;-)

 Mark

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Re: [Emc-users] upgrade to current version causes lockup

2014-11-18 Thread alex chiosso
Thank you Sebastian .

 If your base period is too fast for the new version of RTAI on your
 hardware, you may experience the kind of lockup that you describe.  In
 this situation you'll have to increase your base period or revert to the
 older kernel.

I misunderstood you comment . :-)

Alex

On Tue, Nov 18, 2014 at 6:21 PM, Sebastian Kuzminsky s...@highlab.com
wrote:

 On 11/18/14 10:19 AM, alex chiosso wrote:
  Is the base thread period adjustable for the latency test gui ?
  If yes , can you please tell me how can I do this ?

 You don't need to set a base period to run the latency test.  Just run
 it, and it'll measure the latency, and you use that to pick a base
 period for your linuxcnc .ini file.

 --
 Sebastian Kuzminsky


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Re: [Emc-users] upgrade to current version causes lockup

2014-11-18 Thread kqt4at5v
On Tue, 18 Nov 2014, Sebastian Kuzminsky wrote:

 On 11/18/14 10:02 AM, kqt4a...@gmail.com wrote:
 I originally allowed the Radeon driver to load but switched to vesa which
 is what I use on 10.04. Thanks for the try.

 When you switch to a new version of the RTAI kernel you should re-run
 the latency test.  The new kernel usually works better (ie, has lower
 latency) than the old kernel, but it may unfortunately work worse on
 some hardware.

 If your base period is too fast for the new version of RTAI on your
 hardware, you may experience the kind of lockup that you describe.  In
 this situation you'll have to increase your base period or revert to the
 older kernel.


The lantency-test is what I first tried to run, I get no gui and it locks 
up. Glxgears runs ok.

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 12:22 PM, alex chiosso achio...@gmail.com wrote:

 You're are welcome Mark.
 What is on the net seems that never die !

 Alex


Alex,

Isn't that just the truth.  ;-)
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Re: [Emc-users] Motor Resolvers

2014-11-18 Thread Kirk Wallace
On 11/18/2014 08:43 AM, andy pugh wrote:
 On 18 November 2014 16:31, Kirk Wallace kwall...@wallacecompany.com wrote:
 Andy, it has been a few years since this page changed:
 http://wiki.linuxcnc.org/cgi-bin/wiki.pl?ResolverToQuadratureConverter

 How well is this working? I'm looking at getting some BLDC motors with
 resolvers for commutation.

 I am no  longer using the Arduino, it was an interesting experiment
 but the Mesa 7i49 works a lot better.


I have little doubt about the 7i49 working better, but it has six 
channels and I may need a single motor or stand alone solution. I will 
have screw encoders for table position, so I just need commutation 
sensors. I haven't fully researched the problem yet, but if an Arduino 
or more likely an AVR solution is possible at $15 - $25 per motor, it 
might be worth getting the motors. Another option is to add Hall sensors 
and not use the resolver, or just not get the motors.

The more I think about it, adding Halls seems to be the way to go.

-- 
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http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] upgrade to current version causes lockup

2014-11-18 Thread Sebastian Kuzminsky
On 11/18/14 10:27 AM, kqt4a...@gmail.com wrote:
 The lantency-test is what I first tried to run, I get no gui and it locks
 up. Glxgears runs ok.

Bummer.

Can you send us the output of 'dpkg -s linux-image-3.4-9-rtai-686-pae' 
and paste the output of dmesg somewhere?

-- 
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Re: [Emc-users] upgrade to current version causes lockup

2014-11-18 Thread Viesturs Lācis
2014-11-18 18:42 GMT+02:00 alex chiosso achio...@gmail.com:
 As I understood the isolcpus=1 (for a dual core processor) is mandatory .

No, it is not. It can help improve realtime performance, but it by is
not mandatory by any means.

Viesturs

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[Emc-users] Latest Linux Build

2014-11-18 Thread Rick
Hey Guys,

Here is a link to the main Control Panel of our latest linux build, this 
is going on an early 80's Cincinnati Milacron 10VC-1000 machining 
center, travels are 40 in the X, 20 in the Y, and 20 in the Z. We are 
adding a B axis to the machine during the retrofit.

Mesa 7I80, 7I44, 7I49, 7I70, 7I71, 7I73 Boards, Asrock MB, AMD A4 CPU, 
and a Kingston SSD

This is the 4th LinuxCNC retrofit done in our shop, the three previous 
were all turning centers.


http://postimg.org/image/6u1oyorb9/


Thanks


Rick


Superior Roll  Turning
399 East Center Street
Petersburg MI, 49270
734-279-1831
www.superiorroll.com
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Re: [Emc-users] Motor Resolvers

2014-11-18 Thread andy pugh
On 18 November 2014 17:33, Kirk Wallace kwall...@wallacecompany.com wrote:
 The more I think about it, adding Halls seems to be the way to go.

Resolvers are _really_ good transducers. It seems a shame not to use them.

I have no boards left. But I can pass on the files to have a batch of
PCBs made ($10 for 10 boards at seeedstudio.com )

The results were disappointing for position feedback, but sending 3
emulated Hall signals from Arduino GPIO and nothing else ought to work
pretty well. Each Arduino does 3 motors.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Latest Linux Build

2014-11-18 Thread TJoseph Powderly
On 11/18/2014 11:58 AM, Rick wrote:
 Hey Guys,

 Here is a link to the main Control Panel of our latest linux build, this
 is going on an early 80's Cincinnati Milacron 10VC-1000 machining
 center, travels are 40 in the X, 20 in the Y, and 20 in the Z. We are
 adding a B axis to the machine during the retrofit.

 Mesa 7I80, 7I44, 7I49, 7I70, 7I71, 7I73 Boards, Asrock MB, AMD A4 CPU,
 and a Kingston SSD

 This is the 4th LinuxCNC retrofit done in our shop, the three previous
 were all turning centers.


 http://postimg.org/image/6u1oyorb9/


 Thanks


 Rick


 Superior Roll  Turning
 399 East Center Street
 Petersburg MI, 49270
 734-279-1831
 www.superiorroll.com
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very nice. is the orange device a 'safety relay'?
Its great to show how the Ethernet reduces cabling.
thanks for sharing
TomP tjtr33

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Re: [Emc-users] upgrade to current version causes lockup

2014-11-18 Thread alex chiosso
Ok. Thank you .
Il giorno 18/nov/2014 17:42, Viesturs Lācis viesturs.la...@gmail.com ha
scritto:

 2014-11-18 18:42 GMT+02:00 alex chiosso achio...@gmail.com:
  As I understood the isolcpus=1 (for a dual core processor) is
 mandatory .

 No, it is not. It can help improve realtime performance, but it by is
 not mandatory by any means.

 Viesturs


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Re: [Emc-users] upgrade to current version causes lockup

2014-11-18 Thread kqt4at5v
Can you send us the output of 'dpkg -s linux-image-3.4-9-rtai-686-pae'
and paste the output of dmesg somewhere?



# dpkg -s linux-image-3.4-9-rtai-686-pae
Package: linux-image-3.4-9-rtai-686-pae
Status: install ok installed
Priority: optional
Section: kernel
Installed-Size: 88408
Maintainer: Sebastian Kuzminsky s...@highlab.com
Architecture: i386
Source: linux
Version: 3.4.55-4linuxcnc
Provides: linux-image, linux-modules-3.4-9-rtai-686-pae
Depends: kmod | module-init-tools, linux-base (= 3~), initramfs-tools (= 
0.99~) | linux-initramfs-tool
Pre-Depends: debconf | debconf-2.0
Recommends: firmware-linux-free (= 3~), libc6-i686
Suggests: linux-doc-3.4, debian-kernel-handbook, grub-pc | extlinux | lilo 
(= 22.8-8.2~)
Breaks: at ( 3.1.12-1+squeeze1), initramfs-tools ( 0.99~), lilo ( 
22.8-8.2~)
Description: Linux 3.4 for modern PCs, RTAI
  The Linux kernel 3.4 and modules for use on PCs with one or more
  processors supporting PAE.
  .
  This kernel requires PAE (Physical Address Extension). This feature is
  supported by the Intel Pentium Pro/II/III/4/4M/D, Xeon, Core and Atom; 
AMD
  Geode NX, Athlon (K7), Duron, Opteron, Sempron, Turion or Phenom;
  Transmeta Efficeon; VIA C7; and some other processors.
  .
  This kernel includes the ShabbyX/memleak RTAI realtime patch set.





[0.00] Initializing cgroup subsys cpuset
[0.00] Initializing cgroup subsys cpu
[0.00] Linux version 3.4-9-rtai-686-pae (Debian 3.4.55-4linuxcnc) () 
(gcc version 4.6.3 (Debian 4.6.3-14) ) #1 SMP PREEMPT Debian 3.4.55-4linuxcnc
[0.00] BIOS-provided physical RAM map:
[0.00]  BIOS-e820:  - 0009fc00 (usable)
[0.00]  BIOS-e820: 0009fc00 - 000a (reserved)
[0.00]  BIOS-e820: 000e8000 - 0010 (reserved)
[0.00]  BIOS-e820: 0010 - 3fff (usable)
[0.00]  BIOS-e820: 3fff - 4000 (reserved)
[0.00]  BIOS-e820: e000 - f000 (reserved)
[0.00]  BIOS-e820: fec0 - fec01000 (reserved)
[0.00]  BIOS-e820: fecc - fecc1000 (reserved)
[0.00]  BIOS-e820: ff78 - 0001 (reserved)
[0.00] Notice: NX (Execute Disable) protection cannot be enabled: 
non-PAE kernel!
[0.00] SMBIOS 2.3 present.
[0.00] DMI: ECS K8T890-A/K8T890-A, BIOS 080011  09/28/2005
[0.00] e820 update range:  - 0001 (usable) 
== (reserved)
[0.00] e820 remove range: 000a - 0010 (usable)
[0.00] last_pfn = 0x3fff0 max_arch_pfn = 0x10
[0.00] MTRR default type: uncachable
[0.00] MTRR fixed ranges enabled:
[0.00]   0-9 write-back
[0.00]   A-E uncachable
[0.00]   F-F write-protect
[0.00] MTRR variable ranges enabled:
[0.00]   0 base 00 mask FFC000 write-back
[0.00]   1 disabled
[0.00]   2 disabled
[0.00]   3 disabled
[0.00]   4 disabled
[0.00]   5 disabled
[0.00]   6 disabled
[0.00]   7 disabled
[0.00] x86 PAT enabled: cpu 0, old 0x7040600070406, new 0x7010600070106
[0.00] found SMP MP-table at [c00ff780] ff780
[0.00] initial memory mapped : 0 - 0180
[0.00] Base memory trampoline at [c009b000] 9b000 size 16384
[0.00] init_memory_mapping: -377fe000
[0.00]  00 - 40 page 4k
[0.00]  40 - 003740 page 2M
[0.00]  003740 - 00377fe000 page 4k
[0.00] kernel direct mapping tables up to 0x377fdfff @ [mem 
0x017f8000-0x017f]
[0.00] RAMDISK: 36084000 - 3703a000
[0.00] ACPI Error: A valid RSDP was not found (20120320/tbxfroot-219)
[0.00] 135MB HIGHMEM available.
[0.00] 887MB LOWMEM available.
[0.00]   mapped low ram: 0 - 377fe000
[0.00]   low ram: 0 - 377fe000
[0.00] Zone PFN ranges:
[0.00]   DMA  0x0010 - 0x1000
[0.00]   Normal   0x1000 - 0x000377fe
[0.00]   HighMem  0x000377fe - 0x0003fff0
[0.00] Movable zone start PFN for each node
[0.00] Early memory PFN ranges
[0.00] 0: 0x0010 - 0x009f
[0.00] 0: 0x0100 - 0x0003fff0
[0.00] On node 0 totalpages: 262015
[0.00] free_area_init_node: node 0, pgdat c1498a00, node_mem_map 
f5884200
[0.00]   DMA zone: 32 pages used for memmap
[0.00]   DMA zone: 0 pages reserved
[0.00]   DMA zone: 3951 pages, LIFO batch:0
[0.00]   Normal zone: 1744 pages used for memmap
[0.00]   Normal zone: 221486 pages, LIFO batch:31
[0.00]   HighMem zone: 272 pages used for memmap
[0.00]   HighMem zone: 34530 pages, LIFO batch:7
[0.00] Using APIC driver default
[0.00] Detected use of extended 

Re: [Emc-users] Motor Resolvers

2014-11-18 Thread Ben Potter
 From: andy pugh [mailto:bodge...@gmail.com] 
 Sent: 18 November 2014 18:29
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] Motor Resolvers

 On 18 November 2014 17:33, Kirk Wallace kwall...@wallacecompany.com
wrote:
  The more I think about it, adding Halls seems to be the way to go.

 Resolvers are _really_ good transducers. It seems a shame not to use them.

I have no boards left. But I can pass on the files to have a batch of PCBs
made ($10 for 10 boards at seeedstudio.com )

I have a couple of Andy's boards left. I had noise issues with them that is
more than likely how I was using them. As such I ended up picking up a
commercial drive for the motor I was using. 
KW: If you want them, I'd be happy to send them on. From memory they may
need some links removing before use.

 The results were disappointing for position feedback, but sending 3
emulated Hall signals from Arduino GPIO and nothing else ought to work
pretty well. Each Arduino does 3 motors.
 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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Re: [Emc-users] Motor Resolvers

2014-11-18 Thread andy pugh
On 18 November 2014 18:45, Ben Potter b...@bpuk.org wrote:
 I have a couple of Andy's boards left. I had noise issues with them that is
 more than likely how I was using them

I think that might be the nature of the board and 8-bit sampling at high speed.
It _probably_ doesn't matter as much for commutation duty.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread dave

On 11/18/2014 08:40 AM, andy pugh wrote:
 On 18 November 2014 15:32, dave dengv...@charter.net wrote:
 On another tangent I wonder about using a polynomial (curve fit) but
 with the number of inflections points you have it may be pretty high
 order. Linear interp instead of a continuous function may still be best.
 This is the kind of thing that starts email wars. ;-)
 It is a constant source of friction between US and UK teams in my job.
 The US like models and polynomials, we like lookup tables as they are
 faster, can have discontinuities, and behave a lot better
 out-of-range.

Andy,
Can't argue with your statements. Polynomials are unbeatable where the 
function
and the real world match well. Using polynomials out of range is not 
only foolish
but also can be dangerous.
The ideal here would be to fix the surface but that may not be or even 
possible
unless one just throws money at it. If you don't need a continuous 
function and
lookup will do the job it is probably better.

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Re: [Emc-users] Screw Mapping

2014-11-18 Thread Mark Wendt
On Tue, Nov 18, 2014 at 11:36 AM, Stuart Stevenson stus...@gmail.com
wrote:

 Would it be possible to machine the top of the table (with a large enough
 machine tool)?
  https://lists.sourceforge.net/lists/listinfo/emc-users


Okay, let's try this again with links.  Sourceforge says my photos are too
big to upload.

https://farm8.staticflickr.com/7190/13911138834_9f4bc62d67_z.jpg

https://farm6.staticflickr.com/5217/5407421436_d806332728_b.jpg
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Re: [Emc-users] Motor Resolvers

2014-11-18 Thread Kirk Wallace
On 11/18/2014 10:45 AM, Ben Potter wrote:
... snip
 I have a couple of Andy's boards left. I had noise issues with them that is
 more than likely how I was using them. As such I ended up picking up a
 commercial drive for the motor I was using.
 KW: If you want them, I'd be happy to send them on.

Thank you Ben, I'm in California, so they might not be worth shipping 
that far. I'm planning to play in HAL on a PC and on breadboards for 
now. I'm also still trying to fix my stepper drive. It looks like the 
current limit circuit is bad and I'm still blowing out power transistors 
when I power up. I need to rig up a board on my bench and scope out 
what's going on.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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