Re: [MBZ] Today's Tasks

2015-07-03 Thread fmiser via Mercedes
 Dan wrote:
 
 The only thing I can think of is that the bolt head was
 16mm, a size I have never seen, nor do I have a wrench or
 socket in my collection of 30+ years of tools in that size,
 either.

Must have a crummy tool collection. *smiles*  My flat wrench
set has a 16 mm, my 6 point deep socket set has a 16 mm, but
my short socket set does not.  As to how often I've used
them, I don't seem to retain that information.

But 5/8 inch is so close to the same size as 16 mm that for
anything but flare nut wrench they are effectively
interchangeable.  5/8 inch = 0.625 inch = 15.875 mm.

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Re: [MBZ] Today's Tasks

2015-07-03 Thread archer75--- via Mercedes

Parts needed:
Quart bottle of favorite gear lube
2 ft. of 5/16 or 3/8 copper tubing
1 through-the-firewall type grommet
Sharp drill bit of slightly less than the diameter necessary to fit the inside 
diameter of the groove in the grommet
Cheap coil type tubing bender to fit the copper tubing
Tapered reamer of size sufficient to ream out hole
Sharpie marker

Method:
Drill hole in screw top of gear lube bottle
Trim off burrs left by drill with file or knife
Fit grommet to hole using tapered reamer if necessary. You want a tight fit but 
no distortion of inside diameter of grommet
Cut bottom of tube at 45 degree angle and file off sharp edges
Remove grommet and slip over copper tube
Put tube and grommet in screw top lid of grease bottle
If too tight, slightly enlarge with reamer
Push copper tube down into a narrow side of bottle (use empty bottle if 
possible)
Slip tube bender over protruding copper tube
Get under car and estimate how much curve you will need for tube to go into 
fill hole on differential at slight downward angle, and how much excess tube 
needs to be cut off. Mark bender at proper length of tubing (Sharpie).
Bend tubing and remove tubing bender. Transfer mark on tubing bender to tubing. 
Cut off excess tubing at mark you have made.
Check tubing for bits of copper and sharp edges.
Screw cap/tubing into bottle of grease, stick tubing in differential, squeeze 
bottle gently at first since grease can come out fast depending on size of 
tubing.
If curve on tubing is not quite right, slide tubing bender back on and correct 
it.
Slip piece of plugged rubber fuel tubing over end of copper tube to keep it 
clean.
I've had two of these for many years; one for diffs, and the other for manual 
transmissions.
Sometimes you don't get a tight fit the first time and have to do it over, but 
the parts are cheap and it's a useful maintainence-free tool.
Gerry
 

clay wrote:
 I got a bottle of Castrol that came with a pump do-hickey so you just screw 
 on the pump to a fresh bottle and feed the hose into the fill hole.  Pump 
 away until you cramp up and stop when the goo begins to seep out the fill 
 hole.  This, after spilling more than I filled on a few previous cars.  I got 
 it for Frosch three years ago.
 clay
 
  If I did differentials enough I would - that’s a great idea!  I’ve already 
  got one garden sprayer set up as a brake system speed bleeder.  While it’s 
  really handy when I need it, it takes up a lot of storage space.
  Dan
  
Rick Knoble wrote:
  1. Buy a garden sprayer.
  2. Cut the nozzle off.  
  3. Fill with gear lube. 
  4. Pressurize sprayer. 
  ‎5. Squeeze trigger.
  6. Fill differential.
  7. Clean up. 
  Rick 

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Re: [MBZ] Today's Tasks

2015-07-03 Thread Dan Penoff via Mercedes
I’m sure they do, and I did.  I mentioned that in my post.

Thanks,

Dan

 On Jul 3, 2015, at 7:35 PM, Scott Ritchey via Mercedes 
 mercedes@okiebenz.com wrote:
 
 16mm wrenches to exist, but try 5/8 in SAE.
 
 -Original Message-
 From: Mercedes [mailto:mercedes-boun...@okiebenz.com] On Behalf Of Dan
 Penoff via Mercedes
 Sent: Friday, July 03, 2015 5:50 AM
 To: Okie Benz
 Cc: Dan Penoff
 Subject: Re: [MBZ] Today's Tasks
 
 I checked the threads.  They were metric.  The only thing I can think of is 
 that
 the bolt head was 16mm, a size I have never seen, nor do I have a wrench or
 socket in my collection of 30+ years of tools in that size, either.
 
 Dan
 
 
 On Jul 3, 2015, at 9:02 AM, Max Dillon via Mercedes
 mercedes@okiebenz.com wrote:
 
 I wonder if someone replaced those bolts with 'merican hardware?  Jiffy
 lube?
 
 Maybe that was Chrysler's contribution, same mount / transmission is used
 in a Chrysler product?
 --
 Max Dillon
 Charleston SC
 '87 300TD
 '95 E300
 
 On July 2, 2015 8:56:23 PM EDT, Dan Penoff via Mercedes
 mercedes@okiebenz.com wrote:
 What I found weird was that the bolt
 heads for the two big bolts that go into the transmission case are
 5/8”, not 17mm like on every other MB I’ve ever done this on.  Strange.
 
 
 
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Re: [MBZ] Today's Tasks

2015-07-03 Thread Scott Ritchey via Mercedes
16mm wrenches to exist, but try 5/8 in SAE.

 -Original Message-
 From: Mercedes [mailto:mercedes-boun...@okiebenz.com] On Behalf Of Dan
 Penoff via Mercedes
 Sent: Friday, July 03, 2015 5:50 AM
 To: Okie Benz
 Cc: Dan Penoff
 Subject: Re: [MBZ] Today's Tasks
 
 I checked the threads.  They were metric.  The only thing I can think of is 
 that
 the bolt head was 16mm, a size I have never seen, nor do I have a wrench or
 socket in my collection of 30+ years of tools in that size, either.
 
 Dan
 
 
  On Jul 3, 2015, at 9:02 AM, Max Dillon via Mercedes
 mercedes@okiebenz.com wrote:
 
  I wonder if someone replaced those bolts with 'merican hardware?  Jiffy
 lube?
 
  Maybe that was Chrysler's contribution, same mount / transmission is used
 in a Chrysler product?
  --
  Max Dillon
  Charleston SC
  '87 300TD
  '95 E300
 
  On July 2, 2015 8:56:23 PM EDT, Dan Penoff via Mercedes
 mercedes@okiebenz.com wrote:
  What I found weird was that the bolt
  heads for the two big bolts that go into the transmission case are
  5/8”, not 17mm like on every other MB I’ve ever done this on.  Strange.
 
 
 
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  To Unsubscribe or change delivery options go to:
  http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 
 
 
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Re: [MBZ] Today's Tasks

2015-07-03 Thread clay via Mercedes
I got a bottle of Castrol that came with a pump do-hickey so you just screw on 
the pump to a fresh bottle and feed the hose into the fill hole.  Pump away 
until you cramp up and stop when the goo begins to seep out the fill hole.  
This, after spilling more than I filled on a few previous cars.  I got it for 
Frosch three years ago.

clay

On Jul 3, 2015, at 2:52 AM, Dan Penoff via Mercedes wrote:

 If I did differentials enough I would - that’s a great idea!  I’ve already 
 got one garden sprayer set up as a brake system speed bleeder.  While it’s 
 really handy when I need it, it takes up a lot of storage space.
 
 Dan
 
 On Jul 2, 2015, at 9:57 PM, Rick Knoble via Mercedes mercedes@okiebenz.com 
 wrote:
 
 ‎Dan writes:
 ‎
 I know there are hand pumps you can do it with, but that seems really 
 messy and a hassle.  I would be interested to hear if anyone has a better 
 method.
 
 1. Buy a garden sprayer.
 2. Cut the nozzle off.  
 3. Fill with gear lube. 
 4. Pressurize sprayer. 
 ‎5. Squeeze trigger.
 6. Fill differential.
 7. Clean up. 
 
 Rick 
 Sent from my BlackBerry Z10
 
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 To Unsubscribe or change delivery options go to:
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Re: [MBZ] Today's Tasks

2015-07-03 Thread Max Dillon via Mercedes
I wonder if someone replaced those bolts with 'merican hardware?  Jiffy lube?

Maybe that was Chrysler's contribution, same mount / transmission is used in a 
Chrysler product?
-- 
Max Dillon
Charleston SC
'87 300TD
'95 E300

On July 2, 2015 8:56:23 PM EDT, Dan Penoff via Mercedes mercedes@okiebenz.com 
wrote:
What I found weird was that the bolt
heads for the two big bolts that go into the transmission case are
5/8”, not 17mm like on every other MB I’ve ever done this on.  Strange.



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Re: [MBZ] Today's Tasks

2015-07-03 Thread Dan Penoff via Mercedes
I checked the threads.  They were metric.  The only thing I can think of is 
that the bolt head was 16mm, a size I have never seen, nor do I have a wrench 
or socket in my collection of 30+ years of tools in that size, either.

Dan


 On Jul 3, 2015, at 9:02 AM, Max Dillon via Mercedes mercedes@okiebenz.com 
 wrote:
 
 I wonder if someone replaced those bolts with 'merican hardware?  Jiffy lube?
 
 Maybe that was Chrysler's contribution, same mount / transmission is used in 
 a Chrysler product?
 -- 
 Max Dillon
 Charleston SC
 '87 300TD
 '95 E300
 
 On July 2, 2015 8:56:23 PM EDT, Dan Penoff via Mercedes 
 mercedes@okiebenz.com wrote:
 What I found weird was that the bolt
 heads for the two big bolts that go into the transmission case are
 5/8”, not 17mm like on every other MB I’ve ever done this on.  Strange.
 
 
 
 ___
 http://www.okiebenz.com
 
 To search list archives http://www.okiebenz.com/archive/
 
 To Unsubscribe or change delivery options go to:
 http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 


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Re: [MBZ] Today's Tasks

2015-07-03 Thread Dan Penoff via Mercedes
If I did differentials enough I would - that’s a great idea!  I’ve already got 
one garden sprayer set up as a brake system speed bleeder.  While it’s really 
handy when I need it, it takes up a lot of storage space.

Dan

 On Jul 2, 2015, at 9:57 PM, Rick Knoble via Mercedes mercedes@okiebenz.com 
 wrote:
 
 ‎Dan writes:
 ‎
 I know there are hand pumps you can do it with, but that seems really 
 messy and a hassle.  I would be interested to hear if anyone has a better 
 method.
 
 1. Buy a garden sprayer.
 2. Cut the nozzle off.  
 3. Fill with gear lube. 
 4. Pressurize sprayer. 
 ‎5. Squeeze trigger.
 6. Fill differential.
 7. Clean up. 
 
 Rick 
 Sent from my BlackBerry Z10
 
 ___
 http://www.okiebenz.com
 
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 To Unsubscribe or change delivery options go to:
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Re: [MBZ] Today's Tasks

2015-07-02 Thread Rick Knoble via Mercedes
‎Dan writes:
‎
I know there are hand pumps you can do it with, but that seems really messy 
and a hassle.  I would be interested to hear if anyone has a better method.

1. Buy a garden sprayer.
2. Cut the nozzle off.  
3. Fill with gear lube. 
4. Pressurize sprayer. 
‎5. Squeeze trigger.
6. Fill differential.
7. Clean up. 

Rick 
Sent from my BlackBerry Z10

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[MBZ] Today's Tasks

2015-07-02 Thread Dan Penoff via Mercedes
Wanted to drain and refill the differential on the W220 (S430) so I figured I 
would do it after I got home, since the differential would be nice a toasty 
from the drive.  On a whim I picked up a transmission (rear engine) mount while 
at the dealer today, since I keep reading about how these cars can be hard on 
mounts.  My engine mounts look good and there’s no twisting or torquing of the 
engine from what I can see, so I don’t see a need to mess with the front ones 
for now.

Got the differential done without incident.  I wish there was a better way of 
filing it, as I rigged a piece of clear plastic tubing on the nozzle cap of a 
bottle a few years ago and keep that handy.  I get the bottle inverted up in 
the wheel well or somewhere it can be at or above the differential and just 
squeeze the crap out of it to force the oil out.

I know there are hand pumps you can do it with, but that seems really messy and 
a hassle.  I would be interested to hear if anyone has a better method.

Moved to the front of the car and got it in the air.  Used the pneumatic 
suspension to raise it a few more inches, which is nice as I barely had enough 
room to get under the car on the ramps.

Bottom mount bolt were easy, but the side bolts that go into the transmission 
case were a bit of a PITA.  They’re angled down, so to be able to get a socket 
on them you have to loosen the bottom mount bolts and raise the transmission up 
with your jack.  Once this is done you can get on them pretty easy.  What I 
found weird was that the bolt heads for the two big bolts that go into the 
transmission case are 5/8”, not 17mm like on every other MB I’ve ever done this 
on.  Strange.

Anyway, got new mount in and everything started with a nice coat of thread 
locking compound on all the fasteners.  After settling the mount, I had to use 
a 3/8” universal to get on the big side bolts, the bottom ones were easy.

Close inspection showed that the old mount was beginning to shear off between 
the rubber and the center support part.  Didn’t look like it was close to 
failure or anything, but it was coming apart.

So, since I had planned on doing this tomorrow, I now have nothing to do 
tomorrow except to continue laying paint on the replacement bumper I got for 
the S420. Hopefully the weather will cooperate….

Dan
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