Re: [MBZ] OM603 camshaft installation

2007-08-12 Thread LarryT
Hi Luther,
One thing about the torque sequence - typically, it's best to start in the 
middle and work towards the outside..   Hmmm... I'm havng trouble finding a 
way to dcscribe it...

if the cam cover looks like this - with the #s being bolts -- 
1 - 2 - 3 - 4 - 5 - 6
7 - 8 - 9 - 10-11-12

1st, snug one of the middles - 3,4,9 or 10.  then the one opposite/other 
side - say you did 3, the next would be 10, then 9, then 4, then 
8,5,2,11,1,12,7  6.

That way, the surface will be kept smooth as any imperfections will be 
pushed to the outer edges with the tightening of each fastener,

It's probably too late for you, but it should be disassembled in a similar 
sequence.

Good luck -

Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
.

- Original Message - 
From: Luther [EMAIL PROTECTED]
To: Mercedes Discussion List Mercedes@okiebenz.com
Sent: Thursday, August 09, 2007 1:35 PM
Subject: [MBZ] OM603 camshaft installation


 Anyone have experience installing camshafts?  I can't keep mine at TDC 
 when I'm tightening it.  I've tried tightening in these orders.  7,4,3,2; 
 2,3,4,7; 7,2,4,3; and 2,3,4,7,7,4,3,2 etc.  I've tried all those patterns 
 twice; the first time tightening the right bolt first, then the left, and 
 second time tightening the left bolt, then the right.  Yes, I am 
 tightening all 8 bolts 1 turn before going through the sequence again. 
 I've been working on it nearly 2 hours this morning and cannot get it to 
 hold TDC.  Advice?  TIA all.

 -- 
 Luther   KB5QHUAlma, Ark
 '87 300SDL (272,xxx mi) head case
 '85 Ford F250 6.9 diesel (x58,xxx mi)
 '82 300CD (166 kmi)
 '82 300D  (74 kmi) getting donor engine-sold
 '85 300D (280,176) parts car sans engine

 ___
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 Checked by AVG Free Edition.
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Re: [MBZ] OM603 camshaft installation

2007-08-12 Thread dave walton
Both the removal and tightening sequence of a camshaft on a 603 is
determined by the lobes that have pressure on them at TDC - i.e. open
valves. The crankshaft and camshaft markings must both be at TDC. When
I say sequence, I mean the order in which you start tightening (or
removing) the bolts as pressure is applied to the camshaft from the
valve springs, not just the order in which you torque them down after
they are snug.

-Dave Walton

On 8/12/07, LarryT [EMAIL PROTECTED] wrote:
 Hi Luther,
 One thing about the torque sequence - typically, it's best to start in the
 middle and work towards the outside..   Hmmm... I'm havng trouble finding a
 way to dcscribe it...

 if the cam cover looks like this - with the #s being bolts --
 1 - 2 - 3 - 4 - 5 - 6
 7 - 8 - 9 - 10-11-12

 1st, snug one of the middles - 3,4,9 or 10.  then the one opposite/other
 side - say you did 3, the next would be 10, then 9, then 4, then
 8,5,2,11,1,12,7  6.

 That way, the surface will be kept smooth as any imperfections will be
 pushed to the outer edges with the tightening of each fastener,

 It's probably too late for you, but it should be disassembled in a similar
 sequence.

 Good luck -

 Larry T (67 MGB, 74 911, 78 240D, 91 300D)
 www.youroil.net for Oil Analysis and Weber Parts
 Test Results http://members.rennlist.com/oil
 PORSCHE POSTERS!  youroil.net
 Weber Carb Info http://members.rennlist.com/webercarbs
 .

 - Original Message -
 From: Luther [EMAIL PROTECTED]
 To: Mercedes Discussion List Mercedes@okiebenz.com
 Sent: Thursday, August 09, 2007 1:35 PM
 Subject: [MBZ] OM603 camshaft installation


  Anyone have experience installing camshafts?  I can't keep mine at TDC
  when I'm tightening it.  I've tried tightening in these orders.  7,4,3,2;
  2,3,4,7; 7,2,4,3; and 2,3,4,7,7,4,3,2 etc.  I've tried all those patterns
  twice; the first time tightening the right bolt first, then the left, and
  second time tightening the left bolt, then the right.  Yes, I am
  tightening all 8 bolts 1 turn before going through the sequence again.
  I've been working on it nearly 2 hours this morning and cannot get it to
  hold TDC.  Advice?  TIA all.
 
  --
  Luther   KB5QHUAlma, Ark
  '87 300SDL (272,xxx mi) head case
  '85 Ford F250 6.9 diesel (x58,xxx mi)
  '82 300CD (166 kmi)
  '82 300D  (74 kmi) getting donor engine-sold
  '85 300D (280,176) parts car sans engine
 
  ___
  http://www.okiebenz.com
  For new parts see official list sponsor: http://www.buymbparts.com/
  For used parts email [EMAIL PROTECTED]
 
  To Unsubscribe or change delivery options go to:
  http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 
 
  --
  No virus found in this incoming message.
  Checked by AVG Free Edition.
  Version: 7.5.476 / Virus Database: 269.11.10/943 - Release Date: 8/8/2007
  5:38 PM
 


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Re: [MBZ] OM603 camshaft installation

2007-08-12 Thread LarryT
of course you're right - I  should ave said my method starts once the 
fasteneers are down to the 1st position.

Thanks for clarifying -

Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
.

- Original Message - 
From: dave walton [EMAIL PROTECTED]
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Sunday, August 12, 2007 7:50 AM
Subject: Re: [MBZ] OM603 camshaft installation


 Both the removal and tightening sequence of a camshaft on a 603 is
 determined by the lobes that have pressure on them at TDC - i.e. open
 valves. The crankshaft and camshaft markings must both be at TDC. When
 I say sequence, I mean the order in which you start tightening (or
 removing) the bolts as pressure is applied to the camshaft from the
 valve springs, not just the order in which you torque them down after
 they are snug.

 -Dave Walton

 On 8/12/07, LarryT [EMAIL PROTECTED] wrote:
 Hi Luther,
 One thing about the torque sequence - typically, it's best to start in 
 the
 middle and work towards the outside..   Hmmm... I'm havng trouble finding 
 a
 way to dcscribe it...

 if the cam cover looks like this - with the #s being bolts --
 1 - 2 - 3 - 4 - 5 - 6
 7 - 8 - 9 - 10-11-12

 1st, snug one of the middles - 3,4,9 or 10.  then the one opposite/other
 side - say you did 3, the next would be 10, then 9, then 4, then
 8,5,2,11,1,12,7  6.

 That way, the surface will be kept smooth as any imperfections will be
 pushed to the outer edges with the tightening of each fastener,

 It's probably too late for you, but it should be disassembled in a 
 similar
 sequence.

 Good luck -

 Larry T (67 MGB, 74 911, 78 240D, 91 300D)
 www.youroil.net for Oil Analysis and Weber Parts
 Test Results http://members.rennlist.com/oil
 PORSCHE POSTERS!  youroil.net
 Weber Carb Info http://members.rennlist.com/webercarbs
 .

 - Original Message -
 From: Luther [EMAIL PROTECTED]
 To: Mercedes Discussion List Mercedes@okiebenz.com
 Sent: Thursday, August 09, 2007 1:35 PM
 Subject: [MBZ] OM603 camshaft installation


  Anyone have experience installing camshafts?  I can't keep mine at TDC
  when I'm tightening it.  I've tried tightening in these orders. 
  7,4,3,2;
  2,3,4,7; 7,2,4,3; and 2,3,4,7,7,4,3,2 etc.  I've tried all those 
  patterns
  twice; the first time tightening the right bolt first, then the left, 
  and
  second time tightening the left bolt, then the right.  Yes, I am
  tightening all 8 bolts 1 turn before going through the sequence again.
  I've been working on it nearly 2 hours this morning and cannot get it 
  to
  hold TDC.  Advice?  TIA all.
 
  --
  Luther   KB5QHUAlma, Ark
  '87 300SDL (272,xxx mi) head case
  '85 Ford F250 6.9 diesel (x58,xxx mi)
  '82 300CD (166 kmi)
  '82 300D  (74 kmi) getting donor engine-sold
  '85 300D (280,176) parts car sans engine
 
  ___
  http://www.okiebenz.com
  For new parts see official list sponsor: http://www.buymbparts.com/
  For used parts email [EMAIL PROTECTED]
 
  To Unsubscribe or change delivery options go to:
  http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 
 
  --
  No virus found in this incoming message.
  Checked by AVG Free Edition.
  Version: 7.5.476 / Virus Database: 269.11.10/943 - Release Date: 
  8/8/2007
  5:38 PM
 


 ___
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 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
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 -- 
 No virus found in this incoming message.
 Checked by AVG Free Edition.
 Version: 7.5.476 / Virus Database: 269.11.13/946 - Release Date: 8/10/2007 
 3:50 PM

 


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Re: [MBZ] OM603 camshaft installation

2007-08-12 Thread dave walton
It certainly makes sense to me to follow the center-out tightening
sequence for the final torque down. That's when they have us do for
all the other tightening sequences I've run into.

-Dave Walton


On 8/12/07, LarryT [EMAIL PROTECTED] wrote:
 of course you're right - I  should ave said my method starts once the
 fasteneers are down to the 1st position.

 Thanks for clarifying -

 Larry T (67 MGB, 74 911, 78 240D, 91 300D)
 www.youroil.net for Oil Analysis and Weber Parts
 Test Results http://members.rennlist.com/oil
 PORSCHE POSTERS!  youroil.net
 Weber Carb Info http://members.rennlist.com/webercarbs
 .

 - Original Message -
 From: dave walton [EMAIL PROTECTED]
 To: Mercedes Discussion List mercedes@okiebenz.com
 Sent: Sunday, August 12, 2007 7:50 AM
 Subject: Re: [MBZ] OM603 camshaft installation


  Both the removal and tightening sequence of a camshaft on a 603 is
  determined by the lobes that have pressure on them at TDC - i.e. open
  valves. The crankshaft and camshaft markings must both be at TDC. When
  I say sequence, I mean the order in which you start tightening (or
  removing) the bolts as pressure is applied to the camshaft from the
  valve springs, not just the order in which you torque them down after
  they are snug.
 
  -Dave Walton
 
  On 8/12/07, LarryT [EMAIL PROTECTED] wrote:
  Hi Luther,
  One thing about the torque sequence - typically, it's best to start in
  the
  middle and work towards the outside..   Hmmm... I'm havng trouble finding
  a
  way to dcscribe it...
 
  if the cam cover looks like this - with the #s being bolts --
  1 - 2 - 3 - 4 - 5 - 6
  7 - 8 - 9 - 10-11-12
 
  1st, snug one of the middles - 3,4,9 or 10.  then the one opposite/other
  side - say you did 3, the next would be 10, then 9, then 4, then
  8,5,2,11,1,12,7  6.
 
  That way, the surface will be kept smooth as any imperfections will be
  pushed to the outer edges with the tightening of each fastener,
 
  It's probably too late for you, but it should be disassembled in a
  similar
  sequence.
 
  Good luck -
 
  Larry T (67 MGB, 74 911, 78 240D, 91 300D)
  www.youroil.net for Oil Analysis and Weber Parts
  Test Results http://members.rennlist.com/oil
  PORSCHE POSTERS!  youroil.net
  Weber Carb Info http://members.rennlist.com/webercarbs
  .
 
  - Original Message -
  From: Luther [EMAIL PROTECTED]
  To: Mercedes Discussion List Mercedes@okiebenz.com
  Sent: Thursday, August 09, 2007 1:35 PM
  Subject: [MBZ] OM603 camshaft installation
 
 
   Anyone have experience installing camshafts?  I can't keep mine at TDC
   when I'm tightening it.  I've tried tightening in these orders.
   7,4,3,2;
   2,3,4,7; 7,2,4,3; and 2,3,4,7,7,4,3,2 etc.  I've tried all those
   patterns
   twice; the first time tightening the right bolt first, then the left,
   and
   second time tightening the left bolt, then the right.  Yes, I am
   tightening all 8 bolts 1 turn before going through the sequence again.
   I've been working on it nearly 2 hours this morning and cannot get it
   to
   hold TDC.  Advice?  TIA all.
  
   --
   Luther   KB5QHUAlma, Ark
   '87 300SDL (272,xxx mi) head case
   '85 Ford F250 6.9 diesel (x58,xxx mi)
   '82 300CD (166 kmi)
   '82 300D  (74 kmi) getting donor engine-sold
   '85 300D (280,176) parts car sans engine
  
   ___
   http://www.okiebenz.com
   For new parts see official list sponsor: http://www.buymbparts.com/
   For used parts email [EMAIL PROTECTED]
  
   To Unsubscribe or change delivery options go to:
   http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
  
  
   --
   No virus found in this incoming message.
   Checked by AVG Free Edition.
   Version: 7.5.476 / Virus Database: 269.11.10/943 - Release Date:
   8/8/2007
   5:38 PM
  
 
 
  ___
  http://www.okiebenz.com
  For new parts see official list sponsor: http://www.buymbparts.com/
  For used parts email [EMAIL PROTECTED]
 
  To Unsubscribe or change delivery options go to:
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  ___
  http://www.okiebenz.com
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  For used parts email [EMAIL PROTECTED]
 
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  Version: 7.5.476 / Virus Database: 269.11.13/946 - Release Date: 8/10/2007
  3:50 PM
 
 


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For used parts

Re: [MBZ] OM603 camshaft installation

2007-08-12 Thread Tom Hargrave
and if you don't do it this way, you risk breaking the cam.

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of dave walton
Sent: Sunday, August 12, 2007 6:51 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] OM603 camshaft installation

Both the removal and tightening sequence of a camshaft on a 603 is
determined by the lobes that have pressure on them at TDC - i.e. open
valves. The crankshaft and camshaft markings must both be at TDC. When
I say sequence, I mean the order in which you start tightening (or
removing) the bolts as pressure is applied to the camshaft from the
valve springs, not just the order in which you torque them down after
they are snug.

-Dave Walton

On 8/12/07, LarryT [EMAIL PROTECTED] wrote:
 Hi Luther,
 One thing about the torque sequence - typically, it's best to start in the
 middle and work towards the outside..   Hmmm... I'm havng trouble finding
a
 way to dcscribe it...

 if the cam cover looks like this - with the #s being bolts --
 1 - 2 - 3 - 4 - 5 - 6
 7 - 8 - 9 - 10-11-12

 1st, snug one of the middles - 3,4,9 or 10.  then the one opposite/other
 side - say you did 3, the next would be 10, then 9, then 4, then
 8,5,2,11,1,12,7  6.

 That way, the surface will be kept smooth as any imperfections will be
 pushed to the outer edges with the tightening of each fastener,

 It's probably too late for you, but it should be disassembled in a similar
 sequence.

 Good luck -

 Larry T (67 MGB, 74 911, 78 240D, 91 300D)
 www.youroil.net for Oil Analysis and Weber Parts
 Test Results http://members.rennlist.com/oil
 PORSCHE POSTERS!  youroil.net
 Weber Carb Info http://members.rennlist.com/webercarbs
 .

 - Original Message -
 From: Luther [EMAIL PROTECTED]
 To: Mercedes Discussion List Mercedes@okiebenz.com
 Sent: Thursday, August 09, 2007 1:35 PM
 Subject: [MBZ] OM603 camshaft installation


  Anyone have experience installing camshafts?  I can't keep mine at TDC
  when I'm tightening it.  I've tried tightening in these orders.
7,4,3,2;
  2,3,4,7; 7,2,4,3; and 2,3,4,7,7,4,3,2 etc.  I've tried all those
patterns
  twice; the first time tightening the right bolt first, then the left,
and
  second time tightening the left bolt, then the right.  Yes, I am
  tightening all 8 bolts 1 turn before going through the sequence again.
  I've been working on it nearly 2 hours this morning and cannot get it to
  hold TDC.  Advice?  TIA all.
 
  --
  Luther   KB5QHUAlma, Ark
  '87 300SDL (272,xxx mi) head case
  '85 Ford F250 6.9 diesel (x58,xxx mi)
  '82 300CD (166 kmi)
  '82 300D  (74 kmi) getting donor engine-sold
  '85 300D (280,176) parts car sans engine
 
  ___
  http://www.okiebenz.com
  For new parts see official list sponsor: http://www.buymbparts.com/
  For used parts email [EMAIL PROTECTED]
 
  To Unsubscribe or change delivery options go to:
  http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 
 
  --
  No virus found in this incoming message.
  Checked by AVG Free Edition.
  Version: 7.5.476 / Virus Database: 269.11.10/943 - Release Date:
8/8/2007
  5:38 PM
 


 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
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Re: [MBZ] OM603 camshaft installation-success!

2007-08-11 Thread LarryT
Hey Luther,
Why was the cam removed?  What other parts were removed?  The engine 
should turn over using a wrench on the crank bolt.  If you cannot turn it 
there, the starter won't turn it either.

I looked at the 603 manual  it appears the cam hold downs are held in 
place by a single bolt?

The sequence of tightening these bolts is important to get an even 
pressure on the cam.I haven't kept all the posts to this thread - I seem 
to rememebr you teling us how you tighten the bolts slowly -- 

I assume you made sure the cam bearing housings went back on in the same 
order?

Please don't be offended by my questions - if they seem basic its only 
because I don't know your level of expertise on this stuff -

Toms right, the Mobil 1 is not the problem.  The only thing that will 
prevent the engine turnng is a mechanical interference -

Good luck -

Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
.

- Original Message - 
From: Luther [EMAIL PROTECTED]
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Friday, August 10, 2007 1:55 PM
Subject: Re: [MBZ] OM603 camshaft installation-success!


I was attempting to turn the engine over by the crank with a 27mm socket 
and ratchet.  Make any difference? :)

 Luther

 On Fri, 10 Aug 2007 11:29:33 -0500, Tom Hargrave [EMAIL PROTECTED] 
 wrote:

 You will not be able to easily turn the cam over by hand because of the
 pressures being applied by the lifters. Not being able to turn the cam
 over by hand woth leverage from the cam geat is an issue shows binding
 somewhere  it's not the Mobil 1, it's something else.

 Tom
 www.kegkits.com

 Original Message
 From: Luther [EMAIL PROTECTED]
 Sent: 08/10/07 11:11 AM
 To: Mercedes Discussion List mercedes@okiebenz.com
 Subject: Re: [MBZ] OM603 camshaft installation-success!
 -=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
 Plan's been revised.  The cam is coming back off and getting cleaned of
 all its Mobil 1, clean the head areas, then re-assemble with assembly
 lube.  I tried to turn the engine over by hand, and couldn't.  I might
 get back into it tomorrow morning after work.  For now, I'm relaxing and
 sleeping the rest of the day away.

 Luther

 On Fri, 10 Aug 2007 08:26:59 -0500, LarryT [EMAIL PROTECTED]
 wrote:

 Sounds like a great plan for a safe startup.
 ;-)
 Just be sure there's no excess lubricants that can clog the
 passageways.
 It's amazing how small an amount will stop the flow -

 Larry T (67 MGB, 74 911, 78 240D, 91 300D)
 www.youroil.net for Oil Analysis and Weber Parts
 Test Results http://members.rennlist.com/oil
 PORSCHE POSTERS!  youroil.net
 Weber Carb Info http://members.rennlist.com/webercarbs
 .








 -- 
 Luther   KB5QHUAlma, Ark
 '87 300SDL (272,xxx mi) head case
 '85 Ford F250 6.9 diesel (x58,xxx mi)
 '82 300CD (166 kmi)
 '82 300D  (74 kmi) getting donor engine-sold
 '85 300D (280,176) parts car sans engine

 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com


 -- 
 No virus found in this incoming message.
 Checked by AVG Free Edition.
 Version: 7.5.476 / Virus Database: 269.11.11/944 - Release Date: 8/9/2007 
 2:44 PM
 


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Re: [MBZ] OM603 camshaft installation-success!

2007-08-11 Thread Peter Frederick
He replaced the head.  Cam bearings are two bolts, and must be walked 
down one turn at a time on the four or five bearing caps specified in 
the shop manual to avoid warping or binding the cam.

Peter


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Re: [MBZ] OM603 camshaft installation-success!

2007-08-11 Thread Tom Hargrave
It should take some effort. You are turning the cam, the oil pump,
opening the valves, operating the IP and taking the pistons through
their compression stroke. The last time I turned a diesel over by hand,
I was checking timing chain stretch and it was hard work. Can you take
it through 2 complete revolutions without coming to a hard stop?

Thanks, Tom
256-656-1924

-Original Message-
From: Luther [EMAIL PROTECTED]
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: 8/10/07 6:47 PM
Subject: Re: [MBZ] OM603 camshaft installation-success!

Sure, but it's how I set the valves on my OM617s AND how I set this
engine to TDC before I removed the old head.  It does take effort, but
not enough that it can't be done.

Luther

On Fri, 10 Aug 2007 14:34:54 -0500, Tom Hargrave [EMAIL PROTECTED]
wrote:

 Dave beat me to the answer. You are dragging quite a bit around when
you
 are turning the crack and it's not easy to move.

 Thanks, Tom
 256-656-1924

 -Original Message-
 From: dave walton [EMAIL PROTECTED]
 To: Mercedes Discussion List mercedes@okiebenz.com
 Sent: 8/10/07 2:30 PM
 Subject: Re: [MBZ] OM603 camshaft installation-success!

 I just checked - it's a 27mm.
 Turning the crankshaft is one of the few times I pull out my 3/4
 drive set. It takes quite a bit of effort to manually turn things. I'm
 sure a 1/2 would survive just fine, but the extra leverage is a good
 thing.

 -Dave Walton





-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

___
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Re: [MBZ] OM603 camshaft installation-success!

2007-08-11 Thread Tom Hargrave
I just had another thought.

If it the engine really is harder to turn than it was when you lined up
the timing marks then you may have a lubrication problem with the cam
bearings. Problem is, if you do than you may have already scuffed the
bearings  if you have then they will wear out quickly.

Tom
www.kegkits.com
 
Original Message
From: Tom Hargrave [EMAIL PROTECTED]
Sent: 08/11/07 12:25 PM
To: Luther [EMAIL PROTECTED] ; Mercedes Discussion List
mercedes@okiebenz.com
Subject: Re: [MBZ] OM603 camshaft installation-success!
-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
It should take some effort. You are turning the cam, the oil pump,
opening the valves, operating the IP and taking the pistons through
their compression stroke. The last time I turned a diesel over by hand,
I was checking timing chain stretch and it was hard work. Can you take
it through 2 complete revolutions without coming to a hard stop?

Thanks, Tom
256-656-1924

-Original Message-
From: Luther [EMAIL PROTECTED]
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: 8/10/07 6:47 PM
Subject: Re: [MBZ] OM603 camshaft installation-success!

Sure, but it's how I set the valves on my OM617s AND how I set this
engine to TDC before I removed the old head.  It does take effort, but
not enough that it can't be done.

Luther

On Fri, 10 Aug 2007 14:34:54 -0500, Tom Hargrave [EMAIL PROTECTED]
wrote:

 Dave beat me to the answer. You are dragging quite a bit around when
you
 are turning the crack and it's not easy to move.

 Thanks, Tom
 256-656-1924

 -Original Message-
 From: dave walton [EMAIL PROTECTED]
 To: Mercedes Discussion List mercedes@okiebenz.com
 Sent: 8/10/07 2:30 PM
 Subject: Re: [MBZ] OM603 camshaft installation-success!

 I just checked - it's a 27mm.
 Turning the crankshaft is one of the few times I pull out my 3/4
 drive set. It takes quite a bit of effort to manually turn things. I'm
 sure a 1/2 would survive just fine, but the extra leverage is a good
 thing.

 -Dave Walton





-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

___
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Re: [MBZ] OM603 camshaft installation-success!

2007-08-11 Thread Luther
RR of the cracked head.  I installed the bearing caps in the exact order they 
were removed, they are numbered 1-7.  Thank goodness :D Bearing caps 2,3,4, and 
7 were installed 1 turn per bolt at a time.  I'm thinking that the mechanical 
interference is not enough lube/metal on metal.  That's why I'm going to take 
it off and put it back on with lube.  If I do it right, and there's still an 
issue, I have bigger problems.

This is my first head RR.  All I'm doing is following the manual word for 
word.  Hasn't been tough until this point.

Luther

On Sat, 11 Aug 2007 07:06:48 -0500, LarryT [EMAIL PROTECTED] wrote:

 Hey Luther,
 Why was the cam removed?  What other parts were removed?  The engine
 should turn over using a wrench on the crank bolt.  If you cannot turn it
 there, the starter won't turn it either.

 I looked at the 603 manual  it appears the cam hold downs are held in
 place by a single bolt?

 The sequence of tightening these bolts is important to get an even
 pressure on the cam.I haven't kept all the posts to this thread - I seem
 to rememebr you teling us how you tighten the bolts slowly --

 I assume you made sure the cam bearing housings went back on in the same
 order?

 Please don't be offended by my questions - if they seem basic its only
 because I don't know your level of expertise on this stuff -

 Toms right, the Mobil 1 is not the problem.  The only thing that will
 prevent the engine turnng is a mechanical interference -

 Good luck -

 Larry T (67 MGB, 74 911, 78 240D, 91 300D)
 www.youroil.net for Oil Analysis and Weber Parts
 Test Results http://members.rennlist.com/oil
 PORSCHE POSTERS!  youroil.net
 Weber Carb Info http://members.rennlist.com/webercarbs
 .





-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
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Re: [MBZ] OM603 camshaft installation-success!

2007-08-11 Thread Peter Frederick
Chain guide go in OK between cam sprocket and injection timer?  As I 
remember, it's possible to get that one in upsidedown, in which case 
the chain won't move.

I could turn mine fairly easily with a 1/2 drive standard length 
ratchet.

Peter


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Re: [MBZ] OM603 camshaft installation-success!

2007-08-11 Thread Luther
Chain guide was never removed, always stayed on the chain.

Luther

On Sat, 11 Aug 2007 15:10:59 -0500, Peter Frederick [EMAIL PROTECTED] wrote:

 Chain guide go in OK between cam sprocket and injection timer?  As I
 remember, it's possible to get that one in upsidedown, in which case
 the chain won't move.

 I could turn mine fairly easily with a 1/2 drive standard length
 ratchet.

 Peter





-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

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Re: [MBZ] OM603 camshaft installation-success!

2007-08-11 Thread Peter Frederick
Does it rotate at all?

Peter


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Re: [MBZ] OM603 camshaft installation-success!

2007-08-10 Thread Luther
Plan's been revised.  The cam is coming back off and getting cleaned of all its 
Mobil 1, clean the head areas, then re-assemble with assembly lube.  I tried to 
turn the engine over by hand, and couldn't.  I might get back into it tomorrow 
morning after work.  For now, I'm relaxing and sleeping the rest of the day 
away.

Luther

On Fri, 10 Aug 2007 08:26:59 -0500, LarryT [EMAIL PROTECTED] wrote:

 Sounds like a great plan for a safe startup.
 ;-)
 Just be sure there's no excess lubricants that can clog the passageways.
 It's amazing how small an amount will stop the flow -

 Larry T (67 MGB, 74 911, 78 240D, 91 300D)
 www.youroil.net for Oil Analysis and Weber Parts
 Test Results http://members.rennlist.com/oil
 PORSCHE POSTERS!  youroil.net
 Weber Carb Info http://members.rennlist.com/webercarbs
 .





-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com


Re: [MBZ] OM603 camshaft installation-success!

2007-08-10 Thread Tom Hargrave
You will not be able to easily turn the cam over by hand because of the
pressures being applied by the lifters. Not being able to turn the cam
over by hand woth leverage from the cam geat is an issue shows binding
somewhere  it's not the Mobil 1, it's something else.

Tom
www.kegkits.com

Original Message
From: Luther [EMAIL PROTECTED]
Sent: 08/10/07 11:11 AM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] OM603 camshaft installation-success!
-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
Plan's been revised.  The cam is coming back off and getting cleaned of
all its Mobil 1, clean the head areas, then re-assemble with assembly
lube.  I tried to turn the engine over by hand, and couldn't.  I might
get back into it tomorrow morning after work.  For now, I'm relaxing and
sleeping the rest of the day away.

Luther

On Fri, 10 Aug 2007 08:26:59 -0500, LarryT [EMAIL PROTECTED]
wrote:

 Sounds like a great plan for a safe startup.
 ;-)
 Just be sure there's no excess lubricants that can clog the
passageways.
 It's amazing how small an amount will stop the flow -

 Larry T (67 MGB, 74 911, 78 240D, 91 300D)
 www.youroil.net for Oil Analysis and Weber Parts
 Test Results http://members.rennlist.com/oil
 PORSCHE POSTERS!  youroil.net
 Weber Carb Info http://members.rennlist.com/webercarbs
 .





-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
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For used parts email [EMAIL PROTECTED]

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Re: [MBZ] OM603 camshaft installation-success!

2007-08-10 Thread dave walton
I just checked - it's a 27mm.
Turning the crankshaft is one of the few times I pull out my 3/4
drive set. It takes quite a bit of effort to manually turn things. I'm
sure a 1/2 would survive just fine, but the extra leverage is a good
thing.

-Dave Walton

On 8/10/07, Luther [EMAIL PROTECTED] wrote:
 I was attempting to turn the engine over by the crank with a 27mm socket and 
 ratchet.  Make any difference? :)

 Luther

 On Fri, 10 Aug 2007 11:29:33 -0500, Tom Hargrave [EMAIL PROTECTED] wrote:

  You will not be able to easily turn the cam over by hand because of the
  pressures being applied by the lifters. Not being able to turn the cam
  over by hand woth leverage from the cam geat is an issue shows binding
  somewhere  it's not the Mobil 1, it's something else.
 
  Tom
  www.kegkits.com
 
  Original Message
  From: Luther [EMAIL PROTECTED]
  Sent: 08/10/07 11:11 AM
  To: Mercedes Discussion List mercedes@okiebenz.com
  Subject: Re: [MBZ] OM603 camshaft installation-success!
  -=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
  Plan's been revised.  The cam is coming back off and getting cleaned of
  all its Mobil 1, clean the head areas, then re-assemble with assembly
  lube.  I tried to turn the engine over by hand, and couldn't.  I might
  get back into it tomorrow morning after work.  For now, I'm relaxing and
  sleeping the rest of the day away.
 
  Luther
 
  On Fri, 10 Aug 2007 08:26:59 -0500, LarryT [EMAIL PROTECTED]
  wrote:
 
  Sounds like a great plan for a safe startup.
  ;-)
  Just be sure there's no excess lubricants that can clog the
  passageways.
  It's amazing how small an amount will stop the flow -
 
  Larry T (67 MGB, 74 911, 78 240D, 91 300D)
  www.youroil.net for Oil Analysis and Weber Parts
  Test Results http://members.rennlist.com/oil
  PORSCHE POSTERS!  youroil.net
  Weber Carb Info http://members.rennlist.com/webercarbs
  .
 
 
 
 
 



 --
 Luther   KB5QHUAlma, Ark
 '87 300SDL (272,xxx mi) head case
 '85 Ford F250 6.9 diesel (x58,xxx mi)
 '82 300CD (166 kmi)
 '82 300D  (74 kmi) getting donor engine-sold
 '85 300D (280,176) parts car sans engine

 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com


___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
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Re: [MBZ] OM603 camshaft installation-success!

2007-08-10 Thread Tom Hargrave
Dave beat me to the answer. You are dragging quite a bit around when you
are turning the crack and it's not easy to move.

Thanks, Tom
256-656-1924

-Original Message-
From: dave walton [EMAIL PROTECTED]
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: 8/10/07 2:30 PM
Subject: Re: [MBZ] OM603 camshaft installation-success!

I just checked - it's a 27mm.
Turning the crankshaft is one of the few times I pull out my 3/4
drive set. It takes quite a bit of effort to manually turn things. I'm
sure a 1/2 would survive just fine, but the extra leverage is a good
thing.

-Dave Walton

On 8/10/07, Luther [EMAIL PROTECTED] wrote:
 I was attempting to turn the engine over by the crank with a 27mm
socket and ratchet.  Make any difference? :)

 Luther

 On Fri, 10 Aug 2007 11:29:33 -0500, Tom Hargrave [EMAIL PROTECTED]
wrote:

  You will not be able to easily turn the cam over by hand because of
the
  pressures being applied by the lifters. Not being able to turn the
cam
  over by hand woth leverage from the cam geat is an issue shows
binding
  somewhere  it's not the Mobil 1, it's something else.
 
  Tom
  www.kegkits.com
 
  Original Message
  From: Luther [EMAIL PROTECTED]
  Sent: 08/10/07 11:11 AM
  To: Mercedes Discussion List mercedes@okiebenz.com
  Subject: Re: [MBZ] OM603 camshaft installation-success!
  -=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
  Plan's been revised.  The cam is coming back off and getting cleaned
of
  all its Mobil 1, clean the head areas, then re-assemble with
assembly
  lube.  I tried to turn the engine over by hand, and couldn't.  I
might
  get back into it tomorrow morning after work.  For now, I'm relaxing
and
  sleeping the rest of the day away.
 
  Luther
 
  On Fri, 10 Aug 2007 08:26:59 -0500, LarryT [EMAIL PROTECTED]
  wrote:
 
  Sounds like a great plan for a safe startup.
  ;-)
  Just be sure there's no excess lubricants that can clog the
  passageways.
  It's amazing how small an amount will stop the flow -
 
  Larry T (67 MGB, 74 911, 78 240D, 91 300D)
  www.youroil.net for Oil Analysis and Weber Parts
  Test Results http://members.rennlist.com/oil
  PORSCHE POSTERS!  youroil.net
  Weber Carb Info http://members.rennlist.com/webercarbs
  .
 
 
 
 
 



 --
 Luther   KB5QHUAlma, Ark
 '87 300SDL (272,xxx mi) head case
 '85 Ford F250 6.9 diesel (x58,xxx mi)
 '82 300CD (166 kmi)
 '82 300D  (74 kmi) getting donor engine-sold
 '85 300D (280,176) parts car sans engine

 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com


___
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For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
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For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
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Re: [MBZ] OM603 camshaft installation-success!

2007-08-10 Thread Luther
I was attempting to turn the engine over by the crank with a 27mm socket and 
ratchet.  Make any difference? :)

Luther

On Fri, 10 Aug 2007 11:29:33 -0500, Tom Hargrave [EMAIL PROTECTED] wrote:

 You will not be able to easily turn the cam over by hand because of the
 pressures being applied by the lifters. Not being able to turn the cam
 over by hand woth leverage from the cam geat is an issue shows binding
 somewhere  it's not the Mobil 1, it's something else.

 Tom
 www.kegkits.com

 Original Message
 From: Luther [EMAIL PROTECTED]
 Sent: 08/10/07 11:11 AM
 To: Mercedes Discussion List mercedes@okiebenz.com
 Subject: Re: [MBZ] OM603 camshaft installation-success!
 -=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
 Plan's been revised.  The cam is coming back off and getting cleaned of
 all its Mobil 1, clean the head areas, then re-assemble with assembly
 lube.  I tried to turn the engine over by hand, and couldn't.  I might
 get back into it tomorrow morning after work.  For now, I'm relaxing and
 sleeping the rest of the day away.

 Luther

 On Fri, 10 Aug 2007 08:26:59 -0500, LarryT [EMAIL PROTECTED]
 wrote:

 Sounds like a great plan for a safe startup.
 ;-)
 Just be sure there's no excess lubricants that can clog the
 passageways.
 It's amazing how small an amount will stop the flow -

 Larry T (67 MGB, 74 911, 78 240D, 91 300D)
 www.youroil.net for Oil Analysis and Weber Parts
 Test Results http://members.rennlist.com/oil
 PORSCHE POSTERS!  youroil.net
 Weber Carb Info http://members.rennlist.com/webercarbs
 .








-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com


Re: [MBZ] OM603 camshaft installation-success!

2007-08-10 Thread LarryT
Sounds like a great plan for a safe startup.
;-)
Just be sure there's no excess lubricants that can clog the passageways. 
It's amazing how small an amount will stop the flow -

Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
.

- Original Message - 
From: Luther [EMAIL PROTECTED]
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Friday, August 10, 2007 1:33 AM
Subject: Re: [MBZ] OM603 camshaft installation-success!


 I've got a good portion of a quart on the cam/bearings etc and will dump 
 more on as I crank the engine over by hand.  Then I'll start it.  Will 
 also do a dry start for oil pressure.

 Luther

 On Thu, 09 Aug 2007 20:35:32 -0500, LarryT [EMAIL PROTECTED] wrote:

 You must follow the directions with Assembly Lube, as with everything
 else - some people operate on the principle of if a little is good a lot 
 is
 better  - not with assy lube - when applying the assy lube make sure you
 use a small dab and rub it in good - a blob can stop the flow of oil. 
 And
 that's when problems start.

 As Tom says, oil works as long as you have a good film.

 Another method that helps is to leave spark plugs / glow plugs out and
 disconnect the ignition/main power line so the engine will not start - 
 then
 crank until you see oil pressure on the gauge.

 Good luck.

 Larry T (67 MGB, 74 911, 78 240D, 91 300D)
 www.youroil.net for Oil Analysis and Weber Parts
 Test Results http://members.rennlist.com/oil
 PORSCHE POSTERS!  youroil.net
 Weber Carb Info http://members.rennlist.com/webercarbs
 .

 - Original Message -
 From: Tom Hargrave [EMAIL PROTECTED]
 To: 'Mercedes Discussion List' mercedes@okiebenz.com
 Sent: Thursday, August 09, 2007 7:46 PM
 Subject: Re: [MBZ] OM603 camshaft installation-success!


 Oil is fine as long as you are sure that you have a good coating during
 assembly. The risk with oil is that so much may run or drip off that 
 that
 you don't have a good oil film in the bearing. But this is not likely if
 you
 oil  then assemble right away.

 A lot of people like assembly lube because you can verify visually that
 there is enough on the part.

 Thanks,
 Tom Hargrave
 www.kegkits.com
 256-656-1924




 -- 
 Luther   KB5QHUAlma, Ark
 '87 300SDL (272,xxx mi) head case
 '85 Ford F250 6.9 diesel (x58,xxx mi)
 '82 300CD (166 kmi)
 '82 300D  (74 kmi) getting donor engine-sold
 '85 300D (280,176) parts car sans engine

 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com


 -- 
 No virus found in this incoming message.
 Checked by AVG Free Edition.
 Version: 7.5.476 / Virus Database: 269.11.11/944 - Release Date: 8/9/2007 
 2:44 PM
 


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Re: [MBZ] OM603 camshaft installation-success!

2007-08-10 Thread Luther
Sure, but it's how I set the valves on my OM617s AND how I set this engine to 
TDC before I removed the old head.  It does take effort, but not enough that it 
can't be done.

Luther

On Fri, 10 Aug 2007 14:34:54 -0500, Tom Hargrave [EMAIL PROTECTED] wrote:

 Dave beat me to the answer. You are dragging quite a bit around when you
 are turning the crack and it's not easy to move.

 Thanks, Tom
 256-656-1924

 -Original Message-
 From: dave walton [EMAIL PROTECTED]
 To: Mercedes Discussion List mercedes@okiebenz.com
 Sent: 8/10/07 2:30 PM
 Subject: Re: [MBZ] OM603 camshaft installation-success!

 I just checked - it's a 27mm.
 Turning the crankshaft is one of the few times I pull out my 3/4
 drive set. It takes quite a bit of effort to manually turn things. I'm
 sure a 1/2 would survive just fine, but the extra leverage is a good
 thing.

 -Dave Walton





-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

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Re: [MBZ] OM603 camshaft installation-success!

2007-08-10 Thread Peter Frederick
Should be fairly easy to rotate a 603 -- if quite stuck, something is 
very wrong.  I would remove the cam and make sure you have #1 on TDC.  
Check the installation, too -- if you got it sorta cocked, it may not 
turn because it's bound.

It's not hard to turn the cam with a large screwdriver inserted between 
the hub and locating pin.

Peter


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Re: [MBZ] OM603 camshaft installation-success!

2007-08-10 Thread dave walton
Well, something has to be stopping it all from rotating. The timing
chain goes around the injector pump, vacuum pump, crankshaft and then
the camshaft. There are a few chain guides too - the two between the
injector pump and the camshaft just site there, while the one on the
other side applies pressure to tension the chain. Maybe loosen the
chain tension and see which still have some wiggle in them? You can
get to the injector pump gear underneath the vacuum pump.

-Dave Walton

On 8/10/07, Luther [EMAIL PROTECTED] wrote:
 Sure, but it's how I set the valves on my OM617s AND how I set this engine to 
 TDC before I removed the old head.  It does take effort, but not enough that 
 it can't be done.

 Luther

 On Fri, 10 Aug 2007 14:34:54 -0500, Tom Hargrave [EMAIL PROTECTED] wrote:

  Dave beat me to the answer. You are dragging quite a bit around when you
  are turning the crack and it's not easy to move.
 
  Thanks, Tom
  256-656-1924
 
  -Original Message-
  From: dave walton [EMAIL PROTECTED]
  To: Mercedes Discussion List mercedes@okiebenz.com
  Sent: 8/10/07 2:30 PM
  Subject: Re: [MBZ] OM603 camshaft installation-success!
 
  I just checked - it's a 27mm.
  Turning the crankshaft is one of the few times I pull out my 3/4
  drive set. It takes quite a bit of effort to manually turn things. I'm
  sure a 1/2 would survive just fine, but the extra leverage is a good
  thing.
 
  -Dave Walton
 
 



 --
 Luther   KB5QHUAlma, Ark
 '87 300SDL (272,xxx mi) head case
 '85 Ford F250 6.9 diesel (x58,xxx mi)
 '82 300CD (166 kmi)
 '82 300D  (74 kmi) getting donor engine-sold
 '85 300D (280,176) parts car sans engine

 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
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Re: [MBZ] OM603 camshaft installation

2007-08-09 Thread Tom Hargrave
Are you tightening everything down before fastening the cam gear (you should
be)?

If so then no problem, just get everything tight  then move the cam around
to TDC.

What's going on is the pressure from the lifters on the cam lobes are moving
the cam around.

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Luther
Sent: Thursday, August 09, 2007 12:35 PM
To: Mercedes Discussion List
Subject: [MBZ] OM603 camshaft installation

Anyone have experience installing camshafts?  I can't keep mine at TDC when
I'm tightening it.  I've tried tightening in these orders.  7,4,3,2;
2,3,4,7; 7,2,4,3; and 2,3,4,7,7,4,3,2 etc.  I've tried all those patterns
twice; the first time tightening the right bolt first, then the left, and
second time tightening the left bolt, then the right.  Yes, I am tightening
all 8 bolts 1 turn before going through the sequence again.   I've been
working on it nearly 2 hours this morning and cannot get it to hold TDC.
Advice?  TIA all.

-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

___
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Re: [MBZ] OM603 camshaft installation

2007-08-09 Thread Luther
How do you move the camshaft around?  I tried that the first time I tightened 
it down, and couldn't budge it.  ?

Luther

On Thu, 09 Aug 2007 12:52:22 -0500, Tom Hargrave [EMAIL PROTECTED] wrote:

 Are you tightening everything down before fastening the cam gear (you should
 be)?

 If so then no problem, just get everything tight  then move the cam around
 to TDC.

 What's going on is the pressure from the lifters on the cam lobes are moving
 the cam around.

 Thanks,
 Tom Hargrave
 www.kegkits.com
 256-656-1924

 -Original Message-
 From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
 On Behalf Of Luther
 Sent: Thursday, August 09, 2007 12:35 PM
 To: Mercedes Discussion List
 Subject: [MBZ] OM603 camshaft installation

 Anyone have experience installing camshafts?  I can't keep mine at TDC when
 I'm tightening it.  I've tried tightening in these orders.  7,4,3,2;
 2,3,4,7; 7,2,4,3; and 2,3,4,7,7,4,3,2 etc.  I've tried all those patterns
 twice; the first time tightening the right bolt first, then the left, and
 second time tightening the left bolt, then the right.  Yes, I am tightening
 all 8 bolts 1 turn before going through the sequence again.   I've been
 working on it nearly 2 hours this morning and cannot get it to hold TDC.
 Advice?  TIA all.




-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

___
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For new parts see official list sponsor: http://www.buymbparts.com/
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Re: [MBZ] OM603 camshaft installation

2007-08-09 Thread Kevin
If you can't turn the cam in the head with everything bolted down, you have
a problem - if you can't turn it, how do you expect the timing chain to?

Did you have a machinist bless the head, or at least take it out of a car you
saw running?

On Thu, Aug 09, 2007 at 12:57:02PM -0500, Luther wrote:
 How do you move the camshaft around?  I tried that the first time I tightened 
 it down, and couldn't budge it.  ?

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Re: [MBZ] OM603 camshaft installation

2007-08-09 Thread dave walton
Remove the vacuum pump. It's return spring is what keeps the timing
chain from moving freely. The cam gear is keyed to the cam as I
recall. You might be off by a tooth.

-Dave Walton

On 8/9/07, Luther [EMAIL PROTECTED] wrote:
 Anyone have experience installing camshafts?  I can't keep mine at TDC when 
 I'm tightening it.  I've tried tightening in these orders.  7,4,3,2; 2,3,4,7; 
 7,2,4,3; and 2,3,4,7,7,4,3,2 etc.  I've tried all those patterns twice; the 
 first time tightening the right bolt first, then the left, and second time 
 tightening the left bolt, then the right.  Yes, I am tightening all 8 bolts 1 
 turn before going through the sequence again.   I've been working on it 
 nearly 2 hours this morning and cannot get it to hold TDC.  Advice?  TIA all.

 --
 Luther   KB5QHUAlma, Ark
 '87 300SDL (272,xxx mi) head case
 '85 Ford F250 6.9 diesel (x58,xxx mi)
 '82 300CD (166 kmi)
 '82 300D  (74 kmi) getting donor engine-sold
 '85 300D (280,176) parts car sans engine

 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com


___
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Re: [MBZ] OM603 camshaft installation

2007-08-09 Thread dave walton
Once everything is together - timing chain in place over camshaft -
the timing mark on the camshaft should line up with the crankshaft at
TDC. The timing mark is on the camshaft, not the gear. You can then
rotate the engine with a socket on the crankshaft. There will be a
noticeable and dangerous lurch of the timing chain when the vacuum
pump clears top position and it's spring pulls it back down forcing
the timing chain along with it.
If the camshaft timing mark does not line up, I was able to remove the
chain tensioner and get enough slack to move the timing chain over the
camshaft gear one link at a time. This is a good time to check on the
timing chain stretch. There is no adjustment if the marks do not line
up other than to replace the timing chain.
Don't try to rotate the engine if the marks do not line up. The
resistance may be due to the valves hitting the piston.

Hope this helps...

-Dave Walton

On 8/9/07, dave walton [EMAIL PROTECTED] wrote:
 Remove the vacuum pump. It's return spring is what keeps the timing
 chain from moving freely. The cam gear is keyed to the cam as I
 recall. You might be off by a tooth.

 -Dave Walton

 On 8/9/07, Luther [EMAIL PROTECTED] wrote:
  Anyone have experience installing camshafts?  I can't keep mine at TDC when 
  I'm tightening it.  I've tried tightening in these orders.  7,4,3,2; 
  2,3,4,7; 7,2,4,3; and 2,3,4,7,7,4,3,2 etc.  I've tried all those patterns 
  twice; the first time tightening the right bolt first, then the left, and 
  second time tightening the left bolt, then the right.  Yes, I am tightening 
  all 8 bolts 1 turn before going through the sequence again.   I've been 
  working on it nearly 2 hours this morning and cannot get it to hold TDC.  
  Advice?  TIA all.
 
  --
  Luther   KB5QHUAlma, Ark
  '87 300SDL (272,xxx mi) head case
  '85 Ford F250 6.9 diesel (x58,xxx mi)
  '82 300CD (166 kmi)
  '82 300D  (74 kmi) getting donor engine-sold
  '85 300D (280,176) parts car sans engine
 
  ___
  http://www.okiebenz.com
  For new parts see official list sponsor: http://www.buymbparts.com/
  For used parts email [EMAIL PROTECTED]
 
  To Unsubscribe or change delivery options go to:
  http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 


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Re: [MBZ] OM603 camshaft installation-success!

2007-08-09 Thread Luther
I'm sure I wasn't off by a tooth since I had lightly scribed marks on the cam 
sprocket and chain right at TDC.
Tom's suggestion of using the cam sprocket to move the camshaft worked.  Cam is 
on and I can continue on with the reassembly.  Thanks for the help.

Luther

On Thu, 09 Aug 2007 13:15:21 -0500, dave walton [EMAIL PROTECTED] wrote:

 Remove the vacuum pump. It's return spring is what keeps the timing
 chain from moving freely. The cam gear is keyed to the cam as I
 recall. You might be off by a tooth.

 -Dave Walton

 On 8/9/07, Luther [EMAIL PROTECTED] wrote:
 Anyone have experience installing camshafts?  I can't keep mine at TDC when 
 I'm tightening it.  I've tried tightening in these orders.  7,4,3,2; 
 2,3,4,7; 7,2,4,3; and 2,3,4,7,7,4,3,2 etc.  I've tried all those patterns 
 twice; the first time tightening the right bolt first, then the left, and 
 second time tightening the left bolt, then the right.  Yes, I am tightening 
 all 8 bolts 1 turn before going through the sequence again.   I've been 
 working on it nearly 2 hours this morning and cannot get it to hold TDC.  
 Advice?  TIA all.




-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com


Re: [MBZ] OM603 camshaft installation-success!

2007-08-09 Thread LarryT
Not sure what is keeping the cam from lining up - never had a problem but 
one thing is *critical* -- lubrication to the cam bearings!  You *must* coat 
the bearings with a startup lube to prevent damage.  If you fire up and hear 
a squeal you;re screwed.

Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
.

- Original Message - 
From: Luther [EMAIL PROTECTED]
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Thursday, August 09, 2007 2:39 PM
Subject: Re: [MBZ] OM603 camshaft installation-success!


 I'm sure I wasn't off by a tooth since I had lightly scribed marks on the 
 cam sprocket and chain right at TDC.
 Tom's suggestion of using the cam sprocket to move the camshaft worked. 
 Cam is on and I can continue on with the reassembly.  Thanks for the help.

 Luther

 On Thu, 09 Aug 2007 13:15:21 -0500, dave walton [EMAIL PROTECTED] 
 wrote:

 Remove the vacuum pump. It's return spring is what keeps the timing
 chain from moving freely. The cam gear is keyed to the cam as I
 recall. You might be off by a tooth.

 -Dave Walton

 On 8/9/07, Luther [EMAIL PROTECTED] wrote:
 Anyone have experience installing camshafts?  I can't keep mine at TDC 
 when I'm tightening it.  I've tried tightening in these orders. 
 7,4,3,2; 2,3,4,7; 7,2,4,3; and 2,3,4,7,7,4,3,2 etc.  I've tried all 
 those patterns twice; the first time tightening the right bolt first, 
 then the left, and second time tightening the left bolt, then the right. 
 Yes, I am tightening all 8 bolts 1 turn before going through the 
 sequence again.   I've been working on it nearly 2 hours this morning 
 and cannot get it to hold TDC.  Advice?  TIA all.




 -- 
 Luther   KB5QHUAlma, Ark
 '87 300SDL (272,xxx mi) head case
 '85 Ford F250 6.9 diesel (x58,xxx mi)
 '82 300CD (166 kmi)
 '82 300D  (74 kmi) getting donor engine-sold
 '85 300D (280,176) parts car sans engine

 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com


 -- 
 No virus found in this incoming message.
 Checked by AVG Free Edition.
 Version: 7.5.476 / Virus Database: 269.11.10/943 - Release Date: 8/8/2007 
 5:38 PM
 


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Re: [MBZ] OM603 camshaft installation-success!

2007-08-09 Thread Luther
Is Mobile 1 good enough?

On Thu, 09 Aug 2007 15:30:31 -0500, LarryT [EMAIL PROTECTED] wrote:

 Not sure what is keeping the cam from lining up - never had a problem but
 one thing is *critical* -- lubrication to the cam bearings!  You *must* coat
 the bearings with a startup lube to prevent damage.  If you fire up and hear
 a squeal you;re screwed.

 Larry T (67 MGB, 74 911, 78 240D, 91 300D)
 www.youroil.net for Oil Analysis and Weber Parts
 Test Results http://members.rennlist.com/oil
 PORSCHE POSTERS!  youroil.net
 Weber Carb Info http://members.rennlist.com/webercarbs
 .



-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
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Re: [MBZ] OM603 camshaft installation-success!

2007-08-09 Thread Zeitgeist
I've always used assembly grease.  I like this blood-red stuff I got from
NAPA.  Sticks around long enough for oil to coat things nicely.

On 8/9/07, Luther [EMAIL PROTECTED] wrote:

 Is Mobile 1 good enough?


Casey
__
'87 300TD intercooler/propane/biodiesel
'94 100CSQ Avant
'90 90Q
'89 Bluestar
___
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Re: [MBZ] OM603 camshaft installation-success!

2007-08-09 Thread Tom Hargrave
Oil is fine as long as you are sure that you have a good coating during
assembly. The risk with oil is that so much may run or drip off that that
you don't have a good oil film in the bearing. But this is not likely if you
oil  then assemble right away.

A lot of people like assembly lube because you can verify visually that
there is enough on the part.

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Zeitgeist
Sent: Thursday, August 09, 2007 6:25 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] OM603 camshaft installation-success!

I've always used assembly grease.  I like this blood-red stuff I got from
NAPA.  Sticks around long enough for oil to coat things nicely.

On 8/9/07, Luther [EMAIL PROTECTED] wrote:

 Is Mobile 1 good enough?


Casey
__
'87 300TD intercooler/propane/biodiesel
'94 100CSQ Avant
'90 90Q
'89 Bluestar
___
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Re: [MBZ] OM603 camshaft installation

2007-08-09 Thread Loren Faeth
On the 4 cylinders, a piston hits tdc every 180 degrees of crank 
rotation.  On the cam, since it turns at 1/2 the crank speed, an 
intake (or exhaust) valve opens every 90 degrees.  When the cam is 
not restrained by the timing chain, it will rotate to a position 
between the lobes.  What I found by trial and error on the OM621 
engines was that if I set the crank at 45 BTDC I could put in the cam 
and timing chain, and install the IP because the cam and IP would be 
close enough to the resting position not to run away, and the crank 
was close enough I could get the timing from there.

When I did the valve seals on my 603, I believe I put the crank on 
tdc, then put in the cam and its sprocket, and turned the sprocket by 
hand or with a socket on the nut to line up the timing mark and 
wrapped the chain on it.  I'm sure it was a bit of a tussle to hold 
the cam and get both halves of the chain over the sprocket and get a 
connection link in, but I don't remember it being as bad as replacing 
a M103 water pump.


Congratulation of figuring out the combination that worked!

Loren

At 12:35 PM 8/9/2007, you wrote:
Anyone have experience installing camshafts?  I can't keep mine at 
TDC when I'm tightening it.  I've tried tightening in these 
orders.  7,4,3,2; 2,3,4,7; 7,2,4,3; and 2,3,4,7,7,4,3,2 etc.  I've 
tried all those patterns twice; the first time tightening the right 
bolt first, then the left, and second time tightening the left bolt, 
then the right.  Yes, I am tightening all 8 bolts 1 turn before 
going through the sequence again.   I've been working on it nearly 2 
hours this morning and cannot get it to hold TDC.  Advice?  TIA all.

--
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

___
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For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

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Loren Faeth 


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Re: [MBZ] OM603 camshaft installation-success!

2007-08-09 Thread LarryT
You must follow the directions with Assembly Lube, as with everything 
else - some people operate on the principle of if a little is good a lot is 
better  - not with assy lube - when applying the assy lube make sure you 
use a small dab and rub it in good - a blob can stop the flow of oil.   And 
that's when problems start.

As Tom says, oil works as long as you have a good film.

Another method that helps is to leave spark plugs / glow plugs out and 
disconnect the ignition/main power line so the engine will not start - then 
crank until you see oil pressure on the gauge.

Good luck.

Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
.

- Original Message - 
From: Tom Hargrave [EMAIL PROTECTED]
To: 'Mercedes Discussion List' mercedes@okiebenz.com
Sent: Thursday, August 09, 2007 7:46 PM
Subject: Re: [MBZ] OM603 camshaft installation-success!


 Oil is fine as long as you are sure that you have a good coating during
 assembly. The risk with oil is that so much may run or drip off that that
 you don't have a good oil film in the bearing. But this is not likely if 
 you
 oil  then assemble right away.

 A lot of people like assembly lube because you can verify visually that
 there is enough on the part.

 Thanks,
 Tom Hargrave
 www.kegkits.com
 256-656-1924


 -Original Message-
 From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
 On Behalf Of Zeitgeist
 Sent: Thursday, August 09, 2007 6:25 PM
 To: Mercedes Discussion List
 Subject: Re: [MBZ] OM603 camshaft installation-success!

 I've always used assembly grease.  I like this blood-red stuff I got from
 NAPA.  Sticks around long enough for oil to coat things nicely.

 On 8/9/07, Luther [EMAIL PROTECTED] wrote:

 Is Mobile 1 good enough?


 Casey
 __
 '87 300TD intercooler/propane/biodiesel
 '94 100CSQ Avant
 '90 90Q
 '89 Bluestar
 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com


 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
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 -- 
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Re: [MBZ] OM603 camshaft installation-success!

2007-08-09 Thread Luther
I've got a good portion of a quart on the cam/bearings etc and will dump more 
on as I crank the engine over by hand.  Then I'll start it.  Will also do a dry 
start for oil pressure.

Luther

On Thu, 09 Aug 2007 20:35:32 -0500, LarryT [EMAIL PROTECTED] wrote:

 You must follow the directions with Assembly Lube, as with everything
 else - some people operate on the principle of if a little is good a lot is
 better  - not with assy lube - when applying the assy lube make sure you
 use a small dab and rub it in good - a blob can stop the flow of oil.   And
 that's when problems start.

 As Tom says, oil works as long as you have a good film.

 Another method that helps is to leave spark plugs / glow plugs out and
 disconnect the ignition/main power line so the engine will not start - then
 crank until you see oil pressure on the gauge.

 Good luck.

 Larry T (67 MGB, 74 911, 78 240D, 91 300D)
 www.youroil.net for Oil Analysis and Weber Parts
 Test Results http://members.rennlist.com/oil
 PORSCHE POSTERS!  youroil.net
 Weber Carb Info http://members.rennlist.com/webercarbs
 .

 - Original Message -
 From: Tom Hargrave [EMAIL PROTECTED]
 To: 'Mercedes Discussion List' mercedes@okiebenz.com
 Sent: Thursday, August 09, 2007 7:46 PM
 Subject: Re: [MBZ] OM603 camshaft installation-success!


 Oil is fine as long as you are sure that you have a good coating during
 assembly. The risk with oil is that so much may run or drip off that that
 you don't have a good oil film in the bearing. But this is not likely if
 you
 oil  then assemble right away.

 A lot of people like assembly lube because you can verify visually that
 there is enough on the part.

 Thanks,
 Tom Hargrave
 www.kegkits.com
 256-656-1924




-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

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