Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread Sven Wesley
2013/8/6 Dave e...@dc9.tzo.com A lot of it depends on how much power you need from the motors..and how fast do you want your machine to move. Then also what happens if you lose position on a stepper?? Dave A well designed stepper system shouldn't loose steps, right? There are many metal

Re: [Emc-users] Got a motor, now I need controls.

2013-08-06 Thread Gregg Eshelman
On Mon, 8/5/13, andy pugh bodge...@gmail.com wrote: Subject: Re: [Emc-users] Got a motor, now I need controls. To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Date: Monday, August 5, 2013, 4:37 PM On 5 August 2013 21:22, Gregg Eshelman g_ala...@yahoo.com wrote:

Re: [Emc-users] Got a motor, now I need controls.

2013-08-06 Thread Gregg Eshelman
On Mon, 8/5/13, Kirk Wallace kwall...@wallacecompany.com wrote: You will also need to close the feedback loop in LinuxCNC. I don't recall anyone using a tachometer signal with LinuxCNC, but I can't see that it would be too difficult. A quadrature encoder would also work. - If

Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread Gregg Eshelman
On Tue, 8/6/13, Sven Wesley svenne.d...@gmail.com wrote: Subject: Re: [Emc-users] Planning phase for new machine, need decision support To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Date: Tuesday, August 6, 2013, 12:17 AM The palette I'm going to use as a table is

Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread Viesturs Lācis
2013/8/6 Sven Wesley svenne.d...@gmail.com The palette I'm going to use as a table is pretty heavy, and put a mould half on top of that. That's at least 100 kg moving parts, maybe more. And I want at least 5 m/min transport. Max acceleration is what matters most for the motor. In my router

Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread Sven Wesley
2013/8/6 Viesturs Lācis viesturs.la...@gmail.com 2013/8/6 Sven Wesley svenne.d...@gmail.com The palette I'm going to use as a table is pretty heavy, and put a mould half on top of that. That's at least 100 kg moving parts, maybe more. And I want at least 5 m/min transport. Max

Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread Sven Wesley
2013/8/6 Sven Wesley svenne.d...@gmail.com 2013/8/6 Viesturs Lācis viesturs.la...@gmail.com 2013/8/6 Sven Wesley svenne.d...@gmail.com The palette I'm going to use as a table is pretty heavy, and put a mould half on top of that. That's at least 100 kg moving parts, maybe more. And I

Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread Viesturs Lācis
2013/8/6 Sven Wesley svenne.d...@gmail.com 2013/8/6 Sven Wesley svenne.d...@gmail.com 2013/8/6 Viesturs Lācis viesturs.la...@gmail.com 2013/8/6 Sven Wesley svenne.d...@gmail.com The palette I'm going to use as a table is pretty heavy, and put a mould half on top of that.

Re: [Emc-users] Got a motor, now I need controls.

2013-08-06 Thread andy pugh
On 6 August 2013 07:31, Gregg Eshelman g_ala...@yahoo.com wrote: If there's a way to use the tachometers along with the glass scales to improve accuracy over just using the scales Not with just a parallel port. If you attach a Pico or Mesa card to the Parallel port, then maybe. -- atp If

Re: [Emc-users] slow speed stepping - am I missing something?

2013-08-06 Thread John Alexander Stewart
Hi Kirk; Can you get single steps to move the motor? I would try ... All interesting suggestions. I did wish that the G540 could have microstepping disabled, but does not seem possible. It would appear (more stress testing today) that the issue was that I was close to the speed limit on the

Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread Stephen Dubovsky
Something to remember w/ steppers is that they produce no torque at rest. The maximum pullout torque is at 1/4 full step of error. W/ a typ 200 step motor thats 1/800th of a revolution. W/ a 0.2(5tpi) leadscrew like on a bridgeport that is 0.2/800= +-.00025 error depending on moving/cutting

Re: [Emc-users] slow speed stepping - am I missing something?

2013-08-06 Thread John Alexander Stewart
Hi all; Just for the email record in case others come by and google: The Sieg KX1 mill I have has on X/Y axis YK57HB76-03A and on the Z axis YK60HB86-04A steppers. This mill is sold by ArcEuroTrade, and LittleMachineShop (pn# 3501), plus others, I'd guess. Mine came as a KX1-NU from Novakon

Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread dave
On Tue, 2013-08-06 at 09:13 -0400, Stephen Dubovsky wrote: Something to remember w/ steppers is that they produce no torque at rest. The maximum pullout torque is at 1/4 full step of error. W/ a typ 200 step motor thats 1/800th of a revolution. W/ a 0.2(5tpi) leadscrew like on a bridgeport

Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread Stephen Dubovsky
On Tue, Aug 6, 2013 at 9:41 AM, dave dengv...@charter.net wrote: Too early in the morning and still on first cup of coffee but: if you are within the 1/4 step (null) then increased feedback of some kind won't fix it. It does fix it. The feedback will cause the control loop to shift the

[Emc-users] A puzzler

2013-08-06 Thread andy pugh
I am in discussion with a chap who is retrofiting a Hardinge HXL. It has linear scales, interpolator boxes set to 256x and is running a 5i25/7i77 combo. The repeatability is good. Actually is is better than good, it returns to the exact same digit on a 0.1um (0.04) length probe every time.

Re: [Emc-users] A puzzler

2013-08-06 Thread Peter C. Wallace
On Tue, 6 Aug 2013, andy pugh wrote: Date: Tue, 6 Aug 2013 16:25:38 +0100 From: andy pugh bodge...@gmail.com Reply-To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Subject: [Emc-users] A puzzler

Re: [Emc-users] A puzzler

2013-08-06 Thread Stuart Stevenson
Are the linear scales mechanically adjustable? On Tue, Aug 6, 2013 at 10:25 AM, andy pugh bodge...@gmail.com wrote: I am in discussion with a chap who is retrofiting a Hardinge HXL. It has linear scales, interpolator boxes set to 256x and is running a 5i25/7i77 combo. The repeatability is

Re: [Emc-users] A puzzler

2013-08-06 Thread sam sokolik
Without thinking too much about it... would it not be 255? (in computer terms - you don't start at 0) sam On 8/6/2013 10:25 AM, andy pugh wrote: I am in discussion with a chap who is retrofiting a Hardinge HXL. It has linear scales, interpolator boxes set to 256x and is running a 5i25/7i77

Re: [Emc-users] A puzzler

2013-08-06 Thread andy pugh
On 6 August 2013 16:36, Peter C. Wallace p...@mesanet.com wrote: How fast is it going? this may to be close to the limits of the interpolator and the 7I77 at say 100 mm/sec Would it still return to the same position quite that well in that case? I think he said he is moving it with a jogwheel,

Re: [Emc-users] A puzzler

2013-08-06 Thread Andrew
2013/8/6 andy pugh bodge...@gmail.com The problem is that the travel distance isn't accurate. A 50mm move is out by 0.158mm. The encoder scale is set to 25600 (10um scales, 256 interpolation). Is it always 0.158 or it changes with the lenght? Let him try it slow and fast etc. Andrew

Re: [Emc-users] A puzzler

2013-08-06 Thread Peter C. Wallace
On Tue, 6 Aug 2013, andy pugh wrote: Date: Tue, 6 Aug 2013 16:44:12 +0100 From: andy pugh bodge...@gmail.com Reply-To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Subject: Re: [Emc-users] A

Re: [Emc-users] A puzzler

2013-08-06 Thread andy pugh
On 6 August 2013 16:41, Stuart Stevenson stus...@gmail.com wrote: Are the linear scales mechanically adjustable? I wouldn't have thought so, they are new Heidenhain scales (with calibration certificate). Part of me is saying he should just tweak the encoder scaling, but the numbers he has look

Re: [Emc-users] A puzzler

2013-08-06 Thread andy pugh
On 6 August 2013 16:51, Andrew parallel.kinemat...@gmail.com wrote: Is it always 0.158 or it changes with the lenght? Let him try it slow and fast etc. He initially reported an error of 70um in 2mm. Though I am not sure if this was with the same instrument. -- atp If you can't fix it, you

Re: [Emc-users] A puzzler

2013-08-06 Thread sam sokolik
1/25500 = 3.92156X10^-5 * 25600 * 50 = 50.196... did I do that right? not exactly .158 though.. How is he measuring it? latest email 1/25500 = 3.92156X10^-5 * 25600 * 2 = 2.0078 Aprox 70um? sam On 8/6/2013 10:25 AM, andy pugh wrote: I am in discussion with a chap who is retrofiting a

Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread Kirk Wallace
On 08/06/2013 08:17 AM, Stephen Dubovsky wrote: On Tue, Aug 6, 2013 at 9:41 AM, dave dengv...@charter.net wrote: Too early in the morning and still on first cup of coffee but: if you are within the 1/4 step (null) then increased feedback of some kind won't fix it. It does fix it. The

Re: [Emc-users] A puzzler

2013-08-06 Thread Stuart Stevenson
Ok then which is correct? The new certified scale or whatever else is being used to 'check' the scale? On Tue, Aug 6, 2013 at 10:53 AM, andy pugh bodge...@gmail.com wrote: On 6 August 2013 16:41, Stuart Stevenson stus...@gmail.com wrote: Are the linear scales mechanically adjustable? I

Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread Sven Wesley
2013/8/6 Stephen Dubovsky smdubov...@gmail.com It does fix it. The feedback will cause the control loop to shift the commanded position away so that you ARE on the upslope of the torque curve. Its fundamentally how servos work. You need to develop Q(quadrature) current(flux) to get

Re: [Emc-users] A puzzler

2013-08-06 Thread John Kasunich
On Tue, Aug 6, 2013, at 11:51 AM, Andrew wrote: 2013/8/6 andy pugh bodge...@gmail.com The problem is that the travel distance isn't accurate. A 50mm move is out by 0.158mm. The encoder scale is set to 25600 (10um scales, 256 interpolation). Is it always 0.158 or it changes with the

Re: [Emc-users] A puzzler

2013-08-06 Thread andy pugh
On 6 August 2013 17:37, Stuart Stevenson stus...@gmail.com wrote: Ok then which is correct? The new certified scale or whatever else is being used to 'check' the scale? I think he is using slip gauges / micrometer length standards and that collet-mounted length probe. 0.158 is not a subtle

Re: [Emc-users] A puzzler

2013-08-06 Thread Stuart Stevenson
If the scale is off that far you may want to exchange it for a correctly functioning scale. A certified scale is supposed to be a master gage. When two master gages do not agree there is a problem. On Tue, Aug 6, 2013 at 11:53 AM, andy pugh bodge...@gmail.com wrote: On 6 August 2013 17:37,

Re: [Emc-users] A puzzler

2013-08-06 Thread andy pugh
On 6 August 2013 18:02, Stuart Stevenson stus...@gmail.com wrote: If the scale is off that far you may want to exchange it for a correctly functioning scale. I think the question is how to isolate the problem. Between the scale, the interpolator, the 7i77, 7i25, LinuxCNC and PID controller

Re: [Emc-users] A puzzler

2013-08-06 Thread dave
On Tue, 2013-08-06 at 18:14 +0100, andy pugh wrote: On 6 August 2013 18:02, Stuart Stevenson stus...@gmail.com wrote: If the scale is off that far you may want to exchange it for a correctly functioning scale. I think the question is how to isolate the problem. Between the scale, the

Re: [Emc-users] A puzzler

2013-08-06 Thread Peter C. Wallace
On Tue, 6 Aug 2013, andy pugh wrote: Date: Tue, 6 Aug 2013 18:14:11 +0100 From: andy pugh bodge...@gmail.com Reply-To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Subject: Re: [Emc-users] A

Re: [Emc-users] A puzzler

2013-08-06 Thread andy pugh
On 6 August 2013 18:46, Peter C. Wallace p...@mesanet.com wrote: Do you have the interpolator specifications? https://docs.google.com/file/d/1gap4oQlfy43X7s-AZkXDH8gTI8L8HSQhr2rze8b8SEMmT_EyHwaHr7i8MGu1/edit?usp=sharing some have quite large quadrature distortion (large deviations from 90

Re: [Emc-users] A puzzler

2013-08-06 Thread Dave Caroline
I would be checking direction too, for any mechanical backlash error I use a 2 travel tenths digital dial gauge for that sort of test Dave Caroline -- Get 100% visibility into Java/.NET code with AppDynamics Lite! It's

Re: [Emc-users] A puzzler

2013-08-06 Thread Peter C. Wallace
On Tue, 6 Aug 2013, andy pugh wrote: Date: Tue, 6 Aug 2013 18:53:45 +0100 From: andy pugh bodge...@gmail.com Reply-To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Subject: Re: [Emc-users] A

Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread Dave
On 8/6/2013 12:42 PM, Sven Wesley wrote: 2013/8/6 Stephen Dubovskysmdubov...@gmail.com It does fix it. The feedback will cause the control loop to shift the commanded position away so that you ARE on the upslope of the torque curve. Its fundamentally how servos work. You need to

[Emc-users] MESA 8i20 and enable signal

2013-08-06 Thread propcoder
I am starting new config with MESA 5i23, 7i49 and 8i20. I use latest dev version. Despite real and described in manual 8i20 pinout differences, I managed to run servo motor. So, the first question: why manual and pinout differs? Another strange thing I noticed is that 8i20 does not react to

Re: [Emc-users] A puzzler

2013-08-06 Thread andy pugh
On 6 August 2013 19:47, Peter C. Wallace p...@mesanet.com wrote: Looks like 64X or 32X would be the maximum interpolation ratio without using a higher mux frequency. 256X requires an equivalent counting frequency of about 8MHz. This is out of the range of muxed encoders. Are you basing that

Re: [Emc-users] MESA 8i20 and enable signal

2013-08-06 Thread Peter C. Wallace
On Tue, 6 Aug 2013, propcoder wrote: Date: Tue, 06 Aug 2013 22:55:41 +0300 From: propcoder marius.alks...@gmail.com Reply-To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net To: emc-users@lists.sourceforge.net Subject: [Emc-users] MESA 8i20 and enable signal I am

Re: [Emc-users] A puzzler

2013-08-06 Thread Peter C. Wallace
On Tue, 6 Aug 2013, andy pugh wrote: Date: Tue, 6 Aug 2013 22:23:35 +0100 From: andy pugh bodge...@gmail.com Reply-To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Subject: Re: [Emc-users] A

Re: [Emc-users] MESA 8i20 and enable signal

2013-08-06 Thread andy pugh
On 6 August 2013 20:55, propcoder marius.alks...@gmail.com wrote: I couldn't find any input pin on 8i20 for enable too. I am not sure about the rest, but because the enable inputs are separate, they need to be driven by GPIO rather than anything that the driver sends down the serial link. --

Re: [Emc-users] A puzzler

2013-08-06 Thread Peter C. Wallace
On Tue, 6 Aug 2013, andy pugh wrote: Date: Tue, 6 Aug 2013 22:23:35 +0100 From: andy pugh bodge...@gmail.com Reply-To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Subject: Re: [Emc-users] A

Re: [Emc-users] A puzzler

2013-08-06 Thread andy pugh
On 6 August 2013 22:50, Peter C. Wallace p...@mesanet.com wrote: A.885 MHz signal is a 3.41 MHz count rate, right at the 7I77s limits. If you set the transition distance to .77 usec, the maximum count rate will be 1.3 MHz so you will lose counts above 666 mm/min. But I doubt he is

Re: [Emc-users] A puzzler

2013-08-06 Thread TJoseph Powderly
On 08/06/2013 10:25 AM, andy pugh wrote: I am in discussion with a chap who is retrofiting a Hardinge HXL. It has linear scales, interpolator boxes set to 256x and is running a 5i25/7i77 combo. The repeatability is good. Actually is is better than good, it returns to the exact same digit on

Re: [Emc-users] A puzzler

2013-08-06 Thread Gregg Eshelman
On Tue, 8/6/13, andy pugh bodge...@gmail.com wrote: Subject: Re: [Emc-users] A puzzler To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Date: Tuesday, August 6, 2013, 9:53 AM On 6 August 2013 16:41, Stuart Stevenson stus...@gmail.com wrote: Are the linear scales

Re: [Emc-users] A puzzler

2013-08-06 Thread Gregg Eshelman
On Tue, 8/6/13, andy pugh bodge...@gmail.com wrote: The problem is that the travel distance isn't accurate. A 50mm move is out by 0.158mm. The encoder scale is set to 25600 (10um scales, 256 interpolation). It doesn't seem like it could be missed encoder counts or the repeatability wouldn't

Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread Przemek Klosowski
On Tue, Aug 6, 2013 at 9:13 AM, Stephen Dubovsky smdubov...@gmail.com wrote: Something to remember w/ steppers is that they produce no torque at rest. Here's what you have to remember about steppers: Zero torque at zero speed, and zero torque at maximum speed :)

Re: [Emc-users] MESA 8i20 and enable signal

2013-08-06 Thread propcoder
On 08/07/2013 12:36 AM, Peter C. Wallace wrote: Despite real and described in manual 8i20 pinout differences, I managed to run servo motor. So, the first question: why manual and pinout differs? Which pinout differences? I am not aware of any I mean driver parameters and pins and latest

Re: [Emc-users] MESA 8i20 and enable signal

2013-08-06 Thread propcoder
I wired enable input correctly and measured the voltage between en- and en+ with multimeter - they get 0 or 12V depending on LinuxCNC power state. On 08/07/2013 12:43 AM, andy pugh wrote: I am not sure about the rest, but because the enable inputs are separate, they need to be driven by GPIO

Re: [Emc-users] A puzzler

2013-08-06 Thread Gregg Eshelman
On Tue, 8/6/13, TJoseph Powderly tjt...@gmail.com wrote: cosine err? the motion of the axis must be colinear with the motion of the scale theres a few pages supplied wiht all Heidenhain scales describing the mounting techniques and qualifications. i could assume this has been verified, but

Re: [Emc-users] MESA 8i20 and enable signal

2013-08-06 Thread Peter C. Wallace
On Wed, 7 Aug 2013, propcoder wrote: Date: Wed, 07 Aug 2013 05:55:54 +0300 From: propcoder marius.alks...@gmail.com Reply-To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net To: emc-users@lists.sourceforge.net Subject: Re: [Emc-users] MESA 8i20 and enable signal

Re: [Emc-users] Planning phase for new machine, need decision support

2013-08-06 Thread Don Stanley
Most stepper controllers have idle torque. Some will have full torque at idle (stopped). Most modern stepper controllers will have a selectable idle torque and some will wait a few seconds before switching from run torque to idle torque. Hope this helps. On Tue, Aug 6, 2013 at 10:11 PM,