Re: [Emc-users] My crashomatic lathe box, update, sorta

2015-05-04 Thread Erik Christiansen
On 03.05.15 20:51, Gene Heskett wrote:
 So, ok, I'll byte.  What is the magic keyboard incantation that will  
 allow the grub boot menu to be seen?  It goes sailing right on by it.

It's a while since I stuffed around with grub, but info grub says that
it will boot immediately without displaying the menu, if GRUB_TIMEOUT is
set to zero. Anything like that in your /etc/default/grub?

I also have a note from a prior encounter, saying: SHIFT is a suitable
boot interrupt, causing the menu to be displayed, even if
GRUB_HIDDEN_TIMEOUT=0 Info seems to concur that it can also be
responsible for booting like a sneak attack.

Both GRUB_TIMEOUT and GRUB_HIDDEN_TIMEOUT should be sought in the
editable config /etc/default/grub, not /boot/grub/grub.cfg, generated by
update-grub.

Erik

-- 
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you look it up, you can eventually reaffirm what you thought you knew
but weren't sure.  But if you're searching for something you don't
already know, your fingers could walk themselves to death.  
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Re: [Emc-users] 8 Rotary Table Index Chart

2015-05-04 Thread Mark Wendt
On Sun, May 3, 2015 at 10:43 PM, richsh...@comcast.net wrote:

 The FIRST place I looked. Since the item does not have the standard 40:1
 ratio, the chart in my 22nd Edition did not have what I was looking for. I
 did a very nice two pager in Word, have to find out how to upload it
 correctly. Sorry about the delay.




Folks.

Please trim your replies.  This originally was a digest email the OP
originally replied to, and it's left a comet trail a coupla galaxies long.

Folks that get the digest will now have the entire previous digest at least
three or four times in the next one.

Mark
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Re: [Emc-users] problem setting appropriate speeds in joint and world mode for 6 axis robot with genserkins

2015-05-04 Thread Christian Stöveken
On Thu, Apr 30, 2015 at 6:59 PM, Andrew pkm...@gmail.com wrote:


 This is due to mixed  joints/axes.
 IIRC axis_N values in INI file actually represent type, velocity,
 acceleration and limits for world axes, but resolution and homing behavior
 for joints.

 Any ideas on how I should tackle this problem - keeping in mind that
  exceeding the inidividual axis' speed/acceleration is sensitive for
  the proper operation of the robot.
 
 
 Try using joints_axes branch
 http://wiki.linuxcnc.org/cgi-bin/wiki.pl?JointAxesBranch


Which one of the joints axis branches in the linuxcnc git would that be?
(joints_axes7?)

Or even one from a different repository?

Also - is there a sample config (adapted Puma config?) for a 6 axis robot
for joints_axes?
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Re: [Emc-users] 7/G8 is driving me up a wall.

2015-05-04 Thread andy pugh
On 4 May 2015 at 02:16, Gene Heskett ghesk...@wdtv.com wrote:
 Someone on irc said touchoff gives a choice when you have entered the
 first number.  Not on 2.6.7, the only thing it says is radius, so I have
 to keep a pocket calc, to do a / 2. on the size the caliper reads

In which GUI?

On my lathe (which is running Wheezy so is presumably a 2.6.x) and the
Axis GUI the touch-off dialog box assumes you are entering a diameter
in diameter mode as far as I can tell.

I haven't looked at the numbers that end up in the tool table, but I
measure the diameter, type in that number, and it all works as
expected.
Occasionally I get a surprise if something has left the machine not in
diameter mode, but than is normally nothing more inconvenient than
seeing the wrong number in the DRO take the new number.

And even then, you don't need a calculator, you can type expressions
in the dialog box. I reasonably often type things like 15.234 + 6 if I
am touching off length with a dowel for a boring tool.

-- 
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Re: [Emc-users] My crashomatic lathe box, update, sorta

2015-05-04 Thread Gene Heskett
On Monday 04 May 2015 05:04:04 Erik Christiansen wrote:
 On 03.05.15 20:51, Gene Heskett wrote:
  So, ok, I'll byte.  What is the magic keyboard incantation that will
  allow the grub boot menu to be seen?  It goes sailing right on by
  it.

 It's a while since I stuffed around with grub, but info grub says
 that it will boot immediately without displaying the menu, if
 GRUB_TIMEOUT is set to zero. Anything like that in your
 /etc/default/grub?

 I also have a note from a prior encounter, saying: SHIFT is a
 suitable boot interrupt, causing the menu to be displayed, even if
 GRUB_HIDDEN_TIMEOUT=0 Info seems to concur that it can also be
 responsible for booting like a sneak attack.

 Both GRUB_TIMEOUT and GRUB_HIDDEN_TIMEOUT should be sought in the
 editable config /etc/default/grub, not /boot/grub/grub.cfg, generated
 by update-grub.

There was GRUB_TIMEOUT = 0, GRUB_HIDDEN_TIMEOUT=10, and 
GRUB_HIDDEN_TIMEOUT_QUIET=true in that file.

GRUB_TIMEOUT=10 now, and the last line I'll consult the grub man pages 
on.

Except exactly none of this stuff is mentioned in any man page for the 
various grub utilities.  The man pages are so incomplete that they don't 
even include see also lines referencing the other grub related bits  
pieces.  Dammit, this isn't Microsoft, write the man pages already 
people.

I even went so far as to
cd /usr/share/man/man1
zcat * |grep HIDDEN
cd .../man8
zcat * |grep HIDDEN

And got exactly zero results.  How the hell are any of us supposed to 
figure this out?

Thanks Erik

Cheers, Gene Heskett
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

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Re: [Emc-users] My crashomatic lathe box, update, sorta

2015-05-04 Thread Mark Wendt
On Mon, May 4, 2015 at 8:05 AM, Gene Heskett ghesk...@wdtv.com wrote:



 There was GRUB_TIMEOUT = 0, GRUB_HIDDEN_TIMEOUT=10, and
 GRUB_HIDDEN_TIMEOUT_QUIET=true in that file.

 GRUB_TIMEOUT=10 now, and the last line I'll consult the grub man pages
 on.

 Except exactly none of this stuff is mentioned in any man page for the
 various grub utilities.  The man pages are so incomplete that they don't
 even include see also lines referencing the other grub related bits 
 pieces.  Dammit, this isn't Microsoft, write the man pages already
 people.

 I even went so far as to
 cd /usr/share/man/man1
 zcat * |grep HIDDEN
 cd .../man8
 zcat * |grep HIDDEN

 And got exactly zero results.  How the hell are any of us supposed to
 figure this out?

 Thanks Erik

 Cheers, Gene Heskett



Gene,

At the top of the /etc/default/grub file, in the comments area, I found
this:

info -f grub -n 'Simple configuration'

Gave me a pretty thorough description of the parameters in the file.

Mark
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[Emc-users] halcmd: run and exit

2015-05-04 Thread Klemen Dovrtel
Hello everybody,
I am experimenting with hal and i could not find and information about the 
halrun and halcmd: exit start and exit script. What it does and how. I 
would like to load additional .ko modules, which should be loaded and later 
unloaded at certain load order.
Now i am doing it manually so i was wondering if there is a way to automate 
this?
RegardsKlemen
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Re: [Emc-users] 7/G8 is driving me up a wall.

2015-05-04 Thread John Thornton
someone on the irc (me) said that when you start to enter a number it 
tells you if your in radius or diameter mode. If your in the wrong mode 
MDI to the mode you want.

JT

On 5/3/2015 8:16 PM, Gene Heskett wrote:
 Greetings;

 Someone on irc said touchoff gives a choice when you have entered the
 first number.  Not on 2.6.7, the only thing it says is radius, so I have
 to keep a pocket calc, to do a / 2. on the size the caliper reads
 for the actual touchoff data entry. IOW, it takes radius inputs only.
 Putting X in diameter mode changes nothing in re this.

 It seems to me I ought to be able to enter the diameter if I am running
 in that mode, or the radius if running in that mode.  But touch off, and
 the dro which does follow the touch off if you enter radius,it almost
 works.

 I say almost, but the ending small end diameter is well oversized.
 The scale factor on this x axis has been tested and verified several
 times.  But starting at 38mm diameter, and ending at 22.mm in
 diameter, the one cut I did today without it crashing, using a

 while [#_x_tmp gt #_x_end] (where #_x_end = 22.00mm)

 ended normlly at about 25.75mm in diameter, with half the expected 3/4 a
 foot taper.

 So somethings all aglay.  And fighting with a touchoff that demands a
 radius regardless of the G7/G8 mode set is a prime distraction as it
 derails any train of analytical thought one might have when looking for
 the real problem. Frustrating even.

 Thanks Guys.

 Cheers, Gene Heskett


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Re: [Emc-users] 7/G8 is driving me up a wall.

2015-05-04 Thread Gene Heskett
On Monday 04 May 2015 07:45:27 andy pugh wrote:
 On 4 May 2015 at 02:16, Gene Heskett ghesk...@wdtv.com wrote:
  Someone on irc said touchoff gives a choice when you have entered
  the first number.  Not on 2.6.7, the only thing it says is radius,
  so I have to keep a pocket calc, to do a / 2. on the size the
  caliper reads

 In which GUI?

The touchoff popup

 On my lathe (which is running Wheezy so is presumably a 2.6.x) and the
 Axis GUI the touch-off dialog box assumes you are entering a diameter
 in diameter mode as far as I can tell.

I am still on the ubuntu 10.04.4 LTS based older install on both of those 
machines driving machinery. Running LCNC-2.6.7. The info the popup shows 
is called radius, and is exactly what you type in.

The new hybrid-iso has a duff kernel that goes totally berzerk on this 
machine because it has 8G of ram, but it see's only 3G's of it, and is 
1gigabyte into swap in 4 hours.  Seb made a pass at building a PAE 
enabled 32 bit kernel, but the PAE didn't work. I did try to install and 
run that 32 bit install for about 3 days, but so many things on this do 
it all machine didn't work, plus I had some outright freeze the machine 
crashes, that I installed wheezy from a debian built iso.  I have since 
asked if a newer one that worked has ever been built for the wheezy 
installs, but did not get a reply.

Those 2 atom machines only have 1G of ram, so they might work ok with the 
same kernel that breaks lots of stuff on this box.

Since it takes a couple hours worth of screwing around to get networking 
up and running after the install, (the installer assumes dhcpd is 
running someplace in the 192.168.0 address space and here it is not, and 
I don't even run in the 192.168.0.xx space), and simply does not have 
the tools to setup a hosts based network before the install while booted 
from the iso.  After the install, then apt-get purge networkmanager 
stops that BS code from tearing you down when you try to edit interfaces 
 other network related files and you can then configure a working 
network with nano in perhaps 10 minutes.

This, my main house machine, has 8G of ram and a quad core phenom, and is 
running a 64 bit wheezy install.  The best kernel for video when 
cruising the news sites is 3.2.0-4amd64, and the simulator runs just 
fine on it.  There are 7 more kernels available, including a 
3.14.something, but the x included with wheezy is too old and the 
neauvou drivers vs x versions are so far off the news videos are 
useless.   Stalled video for 20 seconds, then play at 20,000 fps to 
catch up, audio in 1/4 second bursts with 1/4 second gaps is very 
annoying. 3.2.0-4amd64 Just Works.  Here on this machine.

 I haven't looked at the numbers that end up in the tool table, but I
 measure the diameter, type in that number, and it all works as
 expected.
 Occasionally I get a surprise if something has left the machine not in
 diameter mode, but than is normally nothing more inconvenient than
 seeing the wrong number in the DRO take the new number.

 And even then, you don't need a calculator, you can type expressions
 in the dialog box. I reasonably often type things like 15.234 + 6 if I
 am touching off length with a dowel for a boring tool.

I should remember that I think.

Thanks Andy.

Cheers, Gene Heskett
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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Genes Web page http://geneslinuxbox.net:6309/gene

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Re: [Emc-users] My crashomatic lathe box, update, sorta

2015-05-04 Thread Gene Heskett
On Monday 04 May 2015 08:17:52 Mark Wendt wrote:
 On Mon, May 4, 2015 at 8:05 AM, Gene Heskett ghesk...@wdtv.com wrote:
  There was GRUB_TIMEOUT = 0, GRUB_HIDDEN_TIMEOUT=10, and
  GRUB_HIDDEN_TIMEOUT_QUIET=true in that file.
 
  GRUB_TIMEOUT=10 now, and the last line I'll consult the grub man
  pages on.
 
  Except exactly none of this stuff is mentioned in any man page for
  the various grub utilities.  The man pages are so incomplete that
  they don't even include see also lines referencing the other grub
  related bits  pieces.  Dammit, this isn't Microsoft, write the man
  pages already people.
 
  I even went so far as to
  cd /usr/share/man/man1
  zcat * |grep HIDDEN
  cd .../man8
  zcat * |grep HIDDEN
 
  And got exactly zero results.  How the hell are any of us supposed
  to figure this out?
 
  Thanks Erik
 
  Cheers, Gene Heskett

 Gene,

 At the top of the /etc/default/grub file, in the comments area, I
 found this:

 info -f grub -n 'Simple configuration'

 Gave me a pretty thorough description of the parameters in the file.

 Mark

Not for a 10.04-4 LTS install:

gene@lathe:~$ info -f grub -n 'Simple configuration'
info: Cannot find node `Simple configuration'.
gene@lathe:~$ sudo info -f grub -n 'Simple configuration'
[sudo] password for gene: 
info: Cannot find node `Simple configuration'.

It does work on this wheezy install though.

Based on the wheezy versions output, I commented the 
GRUB_HIDDEN_TIMEOUT_QUIET=true out and reran update-grub.

Now its time to go see if I can get it to run memtest.

Thanks Mark.

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

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Re: [Emc-users] My crashomatic lathe box, update, sorta

2015-05-04 Thread Mark Wendt
On Mon, May 4, 2015 at 8:53 AM, Gene Heskett ghesk...@wdtv.com wrote:


  Gene,
 
  At the top of the /etc/default/grub file, in the comments area, I
  found this:
 
  info -f grub -n 'Simple configuration'
 
  Gave me a pretty thorough description of the parameters in the file.
 
  Mark

 Not for a 10.04-4 LTS install:

 gene@lathe:~$ info -f grub -n 'Simple configuration'
 info: Cannot find node `Simple configuration'.
 gene@lathe:~$ sudo info -f grub -n 'Simple configuration'
 [sudo] password for gene:
 info: Cannot find node `Simple configuration'.

 It does work on this wheezy install though.

 Based on the wheezy versions output, I commented the
 GRUB_HIDDEN_TIMEOUT_QUIET=true out and reran update-grub.

 Now its time to go see if I can get it to run memtest.

 Thanks Mark.

 Cheers, Gene Heskett



Ah.  Sorry about that.  My machine here at work is running 14.04 LTS.

Mark
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Re: [Emc-users] 7/G8 is driving me up a wall.

2015-05-04 Thread Gene Heskett
On Monday 04 May 2015 08:36:42 John Thornton wrote:
 someone on the irc (me) said that when you start to enter a number it
 tells you if your in radius or diameter mode. If your in the wrong
 mode MDI to the mode you want.

I will double check that John, thanks.

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
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Genes Web page http://geneslinuxbox.net:6309/gene

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Re: [Emc-users] problem setting appropriate speeds in joint and world mode for 6 axis robot with genserkins

2015-05-04 Thread Andrew
2015-05-04 13:40 GMT+03:00 Christian Stöveken christian.stoeve...@gmail.com
:

 Which one of the joints axis branches in the linuxcnc git would that be?
 (joints_axes7?)

 Or even one from a different repository?

 Also - is there a sample config (adapted Puma config?) for a 6 axis robot
 for joints_axes?
  https://lists.sourceforge.net/lists/listinfo/emc-users


I've heard that joints_axes7 works pretty well. But haven't tried it myself
yet.
IIRC there's a script in JA that will suggest to convert your existing
config to JA format when loading.

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Re: [Emc-users] My crashomatic lathe box, update, sorta

2015-05-04 Thread Gene Heskett
On Monday 04 May 2015 08:57:39 Mark Wendt wrote:
 On Mon, May 4, 2015 at 8:53 AM, Gene Heskett ghesk...@wdtv.com wrote:
   Gene,
  
   At the top of the /etc/default/grub file, in the comments area, I
   found this:
  
   info -f grub -n 'Simple configuration'
  
   Gave me a pretty thorough description of the parameters in the
   file.
  
   Mark
 
  Not for a 10.04-4 LTS install:
 
  gene@lathe:~$ info -f grub -n 'Simple configuration'
  info: Cannot find node `Simple configuration'.
  gene@lathe:~$ sudo info -f grub -n 'Simple configuration'
  [sudo] password for gene:
  info: Cannot find node `Simple configuration'.
 
  It does work on this wheezy install though.
 
  Based on the wheezy versions output, I commented the
  GRUB_HIDDEN_TIMEOUT_QUIET=true out and reran update-grub.
 
  Now its time to go see if I can get it to run memtest.
 
  Thanks Mark.
 
  Cheers, Gene Heskett

 Ah.  Sorry about that.  My machine here at work is running 14.04 LTS.

 Mark

I did make those changes to /etc/default/grub:
GRUB_DEFAULT=0
GRUB_HIDDEN_TIMEOUT=10
#GRUB_HIDDEN_TIMEOUT_QUIET=true
GRUB_TIMEOUT=10
GRUB_DISTRIBUTOR=`lsb_release -i -s 2 /dev/null || echo Debian`
GRUB_CMDLINE_LINUX_DEFAULT=
GRUB_CMDLINE_LINUX=

# Uncomment to disable graphical terminal (grub-pc only)
#GRUB_TERMINAL=console

# The resolution used on graphical terminal
# note that you can use only modes which your graphic card supports via 
VBE
# you can see them in real GRUB with the command `vbeinfo'
#GRUB_GFXMODE=640x480

# Uncomment if you don't want GRUB to pass root=UUID=xxx parameter to 
Linux
#GRUB_DISABLE_LINUX_UUID=true

# Uncomment to disable generation of recovery mode menu entries
#GRUB_DISABLE_LINUX_RECOVERY=true

# Uncomment to get a beep at grub start
#GRUB_INIT_TUNE=480 440 1

and sudo update-grub.

I have now tried all the tricks to get the grub menu that have been 
mentioned here, including holding down the right shift key while booting 
from the original install cd for the ubu 10.04-4 LTS version.

My screen steadfastly remains blank during what I think is the 10 second 
timeout, followed by the kernel decompression and first few lines of its 
booting messages. I have a copy of lubuntu 14.04-2 LTS on a dvd in front 
of me that I will take out and try.  BRB.  And it boots straight into 
the install screen, asking for the language.

Now, while its asking for the language, there is a countdown clock of 30 
seconds running on the left edge of the screen and a list of keys to 
press to get the various options along the botton.  Touching any of 
those keys kills the countdown and freezes the installer, apparently 
forever.

If I don't already have a memtest on a cd, I'll make one and try that, 
but this is frustrating to say the least.

Didn't find a memtest disk, so I took every install cd/dvd I had out, a 
stack about 1/2 thick, and the 3rd one I tried, a recent manjaro 64 bit 
installer, finally have me a grub selection screen, from which I was 
able to select and run memtest from, so its running now.  I'll ignore 
that recalcitrant SOB till about noon now.

If I knew where I could buy another box, or a new mb for that one, that 
would run LCNC like these Intel D525MW boards do, I'd drop the card in a 
heartbeat or less.  I checked the wiki for some recent advice yesterday, 
and only that board tests as well for latency.  OTOH, I got the 
impression that page had not had any TLC for a couple years.

This is exactly the same stuff you find on the ground behind the male of 
the bovine specie. :(

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

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Re: [Emc-users] My crashomatic lathe box, update, sorta

2015-05-04 Thread Mark Wendt
On Mon, May 4, 2015 at 10:06 AM, Gene Heskett ghesk...@wdtv.com wrote:



 I did make those changes to /etc/default/grub:
 GRUB_DEFAULT=0
 GRUB_HIDDEN_TIMEOUT=10
 #GRUB_HIDDEN_TIMEOUT_QUIET=true
 GRUB_TIMEOUT=10
 GRUB_DISTRIBUTOR=`lsb_release -i -s 2 /dev/null || echo Debian`
 GRUB_CMDLINE_LINUX_DEFAULT=
 GRUB_CMDLINE_LINUX=

 # Uncomment to disable graphical terminal (grub-pc only)
 #GRUB_TERMINAL=console

 # The resolution used on graphical terminal
 # note that you can use only modes which your graphic card supports via
 VBE
 # you can see them in real GRUB with the command `vbeinfo'
 #GRUB_GFXMODE=640x480

 # Uncomment if you don't want GRUB to pass root=UUID=xxx parameter to
 Linux
 #GRUB_DISABLE_LINUX_UUID=true

 # Uncomment to disable generation of recovery mode menu entries
 #GRUB_DISABLE_LINUX_RECOVERY=true

 # Uncomment to get a beep at grub start
 #GRUB_INIT_TUNE=480 440 1

 and sudo update-grub.

 I have now tried all the tricks to get the grub menu that have been
 mentioned here, including holding down the right shift key while booting
 from the original install cd for the ubu 10.04-4 LTS version.

 My screen steadfastly remains blank during what I think is the 10 second
 timeout, followed by the kernel decompression and first few lines of its
 booting messages. I have a copy of lubuntu 14.04-2 LTS on a dvd in front
 of me that I will take out and try.  BRB.  And it boots straight into
 the install screen, asking for the language.

 Now, while its asking for the language, there is a countdown clock of 30
 seconds running on the left edge of the screen and a list of keys to
 press to get the various options along the botton.  Touching any of
 those keys kills the countdown and freezes the installer, apparently
 forever.

 If I don't already have a memtest on a cd, I'll make one and try that,
 but this is frustrating to say the least.

 Didn't find a memtest disk, so I took every install cd/dvd I had out, a
 stack about 1/2 thick, and the 3rd one I tried, a recent manjaro 64 bit
 installer, finally have me a grub selection screen, from which I was
 able to select and run memtest from, so its running now.  I'll ignore
 that recalcitrant SOB till about noon now.

 If I knew where I could buy another box, or a new mb for that one, that
 would run LCNC like these Intel D525MW boards do, I'd drop the card in a
 heartbeat or less.  I checked the wiki for some recent advice yesterday,
 and only that board tests as well for latency.  OTOH, I got the
 impression that page had not had any TLC for a couple years.

 This is exactly the same stuff you find on the ground behind the male of
 the bovine specie. :(

 Cheers, Gene Heskett



Maybe hitting the escape key during that blank 10 second time period?

Mark
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Re: [Emc-users] My crashomatic lathe box, update, sorta

2015-05-04 Thread andy pugh
On 4 May 2015 at 15:06, Gene Heskett ghesk...@wdtv.com wrote:
 I have now tried all the tricks to get the grub menu that have been
 mentioned here, including holding down the right shift key while booting
 from the original install cd for the ubu 10.04-4 LTS version.

I just restarted my Live-CD installed 10.04 VM with the _left_ shift
key held down and it went straight into the Grub menu.

It is possible that your keyboard is USB and not recognised early
enough in the boot sequence, but it is probably worth trying again.
This was a normal restart from the GUI, booting from the normal
installed OS, not messing about with Grub configuration, CD-booting or
anything along those lines.

-- 
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If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] My crashomatic lathe box, update, sorta

2015-05-04 Thread Gene Heskett


On Monday 04 May 2015 10:22:15 Mark Wendt wrote:
 On Mon, May 4, 2015 at 10:06 AM, Gene Heskett ghesk...@wdtv.com 
wrote:
  I did make those changes to /etc/default/grub:
  GRUB_DEFAULT=0
  GRUB_HIDDEN_TIMEOUT=10
  #GRUB_HIDDEN_TIMEOUT_QUIET=true
  GRUB_TIMEOUT=10
  GRUB_DISTRIBUTOR=`lsb_release -i -s 2 /dev/null || echo Debian`
  GRUB_CMDLINE_LINUX_DEFAULT=
  GRUB_CMDLINE_LINUX=
 
  # Uncomment to disable graphical terminal (grub-pc only)
  #GRUB_TERMINAL=console
 
  # The resolution used on graphical terminal
  # note that you can use only modes which your graphic card supports
  via VBE
  # you can see them in real GRUB with the command `vbeinfo'
  #GRUB_GFXMODE=640x480
 
  # Uncomment if you don't want GRUB to pass root=UUID=xxx parameter
  to Linux
  #GRUB_DISABLE_LINUX_UUID=true
 
  # Uncomment to disable generation of recovery mode menu entries
  #GRUB_DISABLE_LINUX_RECOVERY=true
 
  # Uncomment to get a beep at grub start
  #GRUB_INIT_TUNE=480 440 1
 
  and sudo update-grub.
 
  I have now tried all the tricks to get the grub menu that have been
  mentioned here, including holding down the right shift key while
  booting from the original install cd for the ubu 10.04-4 LTS
  version.
 
  My screen steadfastly remains blank during what I think is the 10
  second timeout, followed by the kernel decompression and first few
  lines of its booting messages. I have a copy of lubuntu 14.04-2 LTS
  on a dvd in front of me that I will take out and try.  BRB.  And it
  boots straight into the install screen, asking for the language.
 
  Now, while its asking for the language, there is a countdown clock
  of 30 seconds running on the left edge of the screen and a list of
  keys to press to get the various options along the botton.  Touching
  any of those keys kills the countdown and freezes the installer,
  apparently forever.
 
  If I don't already have a memtest on a cd, I'll make one and try
  that, but this is frustrating to say the least.
 
  Didn't find a memtest disk, so I took every install cd/dvd I had
  out, a stack about 1/2 thick, and the 3rd one I tried, a recent
  manjaro 64 bit installer, finally have me a grub selection screen,
  from which I was able to select and run memtest from, so its running
  now.  I'll ignore that recalcitrant SOB till about noon now.
 
  If I knew where I could buy another box, or a new mb for that one,
  that would run LCNC like these Intel D525MW boards do, I'd drop the
  card in a heartbeat or less.  I checked the wiki for some recent
  advice yesterday, and only that board tests as well for latency. 
  OTOH, I got the impression that page had not had any TLC for a
  couple years.
 
  This is exactly the same stuff you find on the ground behind the
  male of the bovine specie. :(
 
  Cheers, Gene Heskett

 Maybe hitting the escape key during that blank 10 second time
 period?

 Mark

I won't say the keycap is showing signs of wear. It does do something, 
but giving me a grub boot select screen isn't done. I do see a blinking 
underline curser at top left though. Its like the video driver is not 
loaded at that point. ???  Humm, that is an intel 915 gfx setup.

Does anyone else have an insmod line to load its driver?

The manjaro cd that worked, has a fawncy gfx screen, not text.

Thanks Mark.

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

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Re: [Emc-users] My crashomatic lathe box, update, sorta

2015-05-04 Thread Gene Heskett
On Monday 04 May 2015 10:24:28 andy pugh wrote:
 On 4 May 2015 at 15:06, Gene Heskett ghesk...@wdtv.com wrote:
  I have now tried all the tricks to get the grub menu that have been
  mentioned here, including holding down the right shift key while
  booting from the original install cd for the ubu 10.04-4 LTS
  version.

 I just restarted my Live-CD installed 10.04 VM with the _left_ shift
 key held down and it went straight into the Grub menu.

 It is possible that your keyboard is USB and not recognised early
 enough in the boot sequence, but it is probably worth trying again.
 This was a normal restart from the GUI, booting from the normal
 installed OS, not messing about with Grub configuration, CD-booting or
 anything along those lines.

Left shift? Untested but will be. With only a gig of dram, memtest+ v5.01 
is on about the 7th full pass by now.  No errors when the 6th pass was 
in progress.  But I'll let it run another couple hours just for SG.

I'd like to make swarf sometime.  Without the C1G lighting up like the 
4th of July when the 5i25's unpetted watchdog bites.

Thanks Andy.

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

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Re: [Emc-users] problem setting appropriate speeds in joint and world mode for 6 axis robot with genserkins

2015-05-04 Thread Christian Stöveken
On Mon, May 4, 2015 at 3:38 PM, Andrew pkm...@gmail.com wrote:

 2015-05-04 13:40 GMT+03:00 Christian Stöveken 
 christian.stoeve...@gmail.com
 :

  Which one of the joints axis branches in the linuxcnc git would that be?
  (joints_axes7?)
 
  Or even one from a different repository?
 
  Also - is there a sample config (adapted Puma config?) for a 6 axis robot
  for joints_axes?
   https://lists.sourceforge.net/lists/listinfo/emc-users
 

 I've heard that joints_axes7 works pretty well. But haven't tried it myself
 yet.
 IIRC there's a script in JA that will suggest to convert your existing
 config to JA format when loading.



I will try setting it up some time soon ;-)

Some pictures
https://excogitation.de/exccloud/public.php?service=filest=RbW4iciiBKIRV2M
of
the first actual milling task (still with genserkins/master).
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Re: [Emc-users] problem setting appropriate speeds in joint and world mode for 6 axis robot with genserkins

2015-05-04 Thread alex chiosso
Well done Christian ! ;-)

Alex

On Mon, May 4, 2015 at 6:00 PM, Christian Stöveken 
christian.stoeve...@gmail.com wrote:

 On Mon, May 4, 2015 at 3:38 PM, Andrew pkm...@gmail.com wrote:

  2015-05-04 13:40 GMT+03:00 Christian Stöveken 
  christian.stoeve...@gmail.com
  :
 
   Which one of the joints axis branches in the linuxcnc git would that
 be?
   (joints_axes7?)
  
   Or even one from a different repository?
  
   Also - is there a sample config (adapted Puma config?) for a 6 axis
 robot
   for joints_axes?
https://lists.sourceforge.net/lists/listinfo/emc-users
  
 
  I've heard that joints_axes7 works pretty well. But haven't tried it
 myself
  yet.
  IIRC there's a script in JA that will suggest to convert your existing
  config to JA format when loading.
 
 
 
 I will try setting it up some time soon ;-)

 Some pictures
 
 https://excogitation.de/exccloud/public.php?service=filest=RbW4iciiBKIRV2M
 
 of
 the first actual milling task (still with genserkins/master).

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Re: [Emc-users] what causes stepper motor stall

2015-05-04 Thread Peter C. Wallace

On Mon, 4 May 2015, Tom Easterday wrote:


Date: Mon, 4 May 2015 20:07:47 -0400
From: Tom Easterday tom-...@bgp.nu
Reply-To: Enhanced Machine Controller (EMC)
emc-users@lists.sourceforge.net
To: Enhanced Machine Controller emc-users@lists.sourceforge.net
Subject: [Emc-users]  what causes stepper motor stall


The manual for the UDX5128NA step parameter is shown below (inline jpeg).


That doesn??t work does it? :-)  The UDX5128NA manual is here:  
http://bgp.nu/~tom/pub/UDX5128NA-UM.pdf 
http://bgp.nu/~tom/pub/UDX5128NA-UM.pdf

-Tom


Just to make sure its not a current drive issue, can you try connecting the 
step and dir signals to the 7I85S such that the 7I85S sinks current to drive 
the OPTO? The current batch of 7I85S's sink current better than source so you 
would connect the OPTO + to 5V and OPTO- to 7I85S output to get maximum drive



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Peter Wallace
Mesa Electronics

(\__/)
(='.'=) This is Bunny. Copy and paste bunny into your
()_() signature to help him gain world domination.
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[Emc-users] problem in learning Glade3 Gtk Python Tutorial

2015-05-04 Thread chz
Hi all,
I‘m learning Glade3 Gtk Python Tutorial which was constributed by John 
Thornton(thanks for JT very much).
http://gnipsel.com/glade/index.html
At tutorial 3 an error occurred,
when i typed the command python3.4 glade1.py in shell terminal,the result was 
GTK not available.




I don't know how to solve this problem.I need some help.
the following are some of my system information:
1.Ubuntu 10.04 Linuxcnc OS
2.Python3.4.3
3.Glade3 (GTK+ 2)
4.
5.the glade1.py
#!/usr/bin/env python


try:
  import pygtk
  pygtk.require('2.0')
except:
  pass
try:
  import gtk
  import gtkglade
except:
  print('GTK not available')
  sys.exit(1)


class Buglump:


  def on_window1_destroy(self, object, data=None):
print quit with cancel
gtk.main_quit()


  def on_gtk_quit_activate(self, menuitem, data=None):
print quit from menu
gtk.main_quit()


  def on_gtk_about_activate(self,object,data=None): 
print help about selected 
self.response=self.aboutdialog.run()
self.aboutdialog.hide()


  def on_push_status_activate(self,menuitem,data=None):
self.status_count+=1
self.status(self.context_id,Messagenumber %s % str(self.status_count))


  def on_pop_status_activate(self,menuitem,data=None):
self.status_count-=1
self.statusbar.pop(self.context_id)


  def on_clear_status_activate(self,menuitem,data=None):
while (status_count0):
  self.statusbar.pop(self.context_id)
  self.status_count-=1


  def __init__(self):
self.gladefile = tutorial-1.glade
self.builder = gtk.Builder()
self.builder.add_from_file(self.gladefile)
self.builder.connect_signals(self)
self.window = self.builder.get_object(window1)
self.aboutdialog=self.builder.get_object(aboutdialog1)
self.context_id=self.statusbar.get_context_id(status)
self.status_count=0
self.window.show()


if __name__ == __main__:
  main = Buglump()
  gtk.main()






regards
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Re: [Emc-users] Crashing atom box

2015-05-04 Thread jim
Just a suggestion ,you might try running lcnc but power down your drives.
I had similar problem ,it turned out to be rfi coming in on the limit 
switch wires.

On 15-05-04 08:46 PM, Gene Heskett wrote:
 On Monday 04 May 2015 16:20:46 Przemek Klosowski wrote:
 Can you boot it into memtest and leave running overnight? memtest
 stresses out CPU and memory systems so maybe that would show
 something.
 I got it to run from a recent manjaro install cd  left it for 2 full
 passes. no problems.  Ejecting that cd and rebooting I did get a grub
 screen 3 times, but each time I selected memtest, it reported not enough
 memory to run it.  ???  And then I did a power down reboot  haven't
 seen a grub screen since.

 The keyboard and mouse are both wireless usb, but if it works in the
 bios, it seems to make sense that it should work for boot options too.

 It has locked up 5 times today, everytime while running LCNC.  Never when
 I was editing code with geany unless LCNC was running and waiting on my
 latest edits.

 [...]

 I thought perhaps I had found it when I attempted to remove what
 looked like a hair about 3 long, wedged between the motherboard and
 the PS-2 connectors, but which on closer examination, was actually a
 steel shaving about the size of a hair but flattened, I assume from
 the punch presses work on stamping out the chassis.

 But removing it made no diff, so when it crashed while I was editing
 a program to carve the outside of the taperlock bushing, I said
 screw it, called Directron in Texas where I had purchased it, but
 they were unable to identify it.  I did find a supply that looked
 like it would fit, so I popped over to amazon  its on the way for
 26 bucks.  If that doesn't fix it, what is the next best mobo to put
 in this mini-atx P4 shoebox?

 This one was one of the D-525MW boards.
 [...]

 But I am about done for the day, after giving up on getting it to cut the
 hub off the raw stock, I started ripping up the flooring of the deck on
 the front of my shop, which after a decade under the trash from a
 neighbors tree that kept it wet for days after a rain, and I put a foot
 thru it last week.  Getting dangerous so I have about 2/3rds of what it
 will take to replace it with treated 2x6 lumber. All Lowes had that was
 fit to throw in my pickup, I have to go back and get about 8 more 8
 footers to do it all.

 And I have to do it, it sure isn't going to change itself.  I even stood
 in the middle of it and asked for volunteers.  Crickets...  The sub
 framing doesn't look so hot either, but it will hold up some more 2x6's
 till after I fall over.  I hope.

 Biggest problem ATM is the ultra cheap hacksaw blades that came with a
 Dewalt Sawzall.  I have about 150 deck screws around the edges that are
 holding the balister sticks, which need about the inner end 7/8
 removed, and with these blades each one seems to be good for 3, maybe 4
 screws cut off.  So I gotta find some better blades.  Lots better if I
 can find them.  A web search just showed more of these. :(  At the cost
 of the blades, that is about a dollar a screw cut off.  Ouch!

 Some days its just not worth gnawing thru the straps to get up in the
 morning. :(

 Thanks Przemek.

 Cheers, Gene Heskett


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Re: [Emc-users] what causes stepper motor stall

2015-05-04 Thread Tom Easterday
Thanks, I'll give it a try tomorrow.  I did see in the Vexta manual that it be 
connected as you suggest so I am hoping this is my problem and not a bad motor 
or drive as Jon alluded to (Thanks as well, Jon).
-Tom

 On May 4, 2015, at 8:41 PM, Peter C. Wallace p...@mesanet.com wrote:
 
 Just to make sure its not a current drive issue, can you try connecting the 
 step and dir signals to the 7I85S such that the 7I85S sinks current to drive 
 the OPTO? The current batch of 7I85S's sink current better than source so you 
 would connect the OPTO + to 5V and OPTO- to 7I85S output to get maximum drive

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Re: [Emc-users] Crashing atom box

2015-05-04 Thread Gene Heskett
On Monday 04 May 2015 22:30:44 jim wrote:
 Just a suggestion ,you might try running lcnc but power down your
 drives. I had similar problem ,it turned out to be rfi coming in on
 the limit switch wires.

Difficult to do as the drive power, and the breakout board power is all 
on the same power switch, and in one box.  But I have a scope laying 
there handy so I'll certainly take a look at the limit wiring with it 
tomorrow. IIRC the grounding is to the star ground in the box.  However, 
it is not shielded cable, but that crappy miniature zip cord the shack 
sells for small speaker runs. 22 or 24 gauge.

Using a C1G breakout board, which has leds on everything, I'd think the 
home switch led would flicker if the noise was that bad. I haven't 
really stood and stared at it though.  The switches are configured N.O. 
so the circuit is pulled high. A small capacitor to gobble up some of 
the noise might be in order.  But I'll look at the noise.

Another item.  These drivers current reduce to about half when just 
sitting there.  And its as likely to lockup then as when its actually 
running a program  the driver is up to full current.

Thanks Jim, I'll report what I find tomorrow.
[...]

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

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Re: [Emc-users] what causes stepper motor stall

2015-05-04 Thread Dave Caroline
While mentioning the top speed no one is mentioning the acceleration
rate, try slowing that down. Also increase supply voltage to the
motor/drive as this also gives a faster more powerful response from
the motor drive combination.

Dave Caroline

On 05/05/2015, Tom Easterday tom-...@bgp.nu wrote:
 Thanks, I'll give it a try tomorrow.  I did see in the Vexta manual that it
 be connected as you suggest so I am hoping this is my problem and not a bad
 motor or drive as Jon alluded to (Thanks as well, Jon).
 -Tom

 On May 4, 2015, at 8:41 PM, Peter C. Wallace p...@mesanet.com wrote:

 Just to make sure its not a current drive issue, can you try connecting
 the step and dir signals to the 7I85S such that the 7I85S sinks current to
 drive the OPTO? The current batch of 7I85S's sink current better than
 source so you would connect the OPTO + to 5V and OPTO- to 7I85S output to
 get maximum drive

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[Emc-users] what causes stepper motor stall

2015-05-04 Thread Tom Easterday
The manual for the UDX5128NA step parameter is shown below (inline jpeg).

That doesn’t work does it? :-)  The UDX5128NA manual is here:  
http://bgp.nu/~tom/pub/UDX5128NA-UM.pdf 
http://bgp.nu/~tom/pub/UDX5128NA-UM.pdf

-Tom

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[Emc-users] what causes stepper motor stall

2015-05-04 Thread Tom Easterday
What could cause this behavior? https://youtu.be/GWV9Px6lITM 
https://youtu.be/GWV9Px6lITM (or https://youtu.be/dXcmpG2MLkk 
https://youtu.be/dXcmpG2MLkk)

Some background:
This is a Berger Lahr 596 5-phase stepper motor on the Z-axis of an EMCO 120P 
lathe.  It, and it’s X-axis identical mate, are driven by a pair of identically 
configured Vexta UDX5128NA stepper drivers.  Mesa 5i25/7i85s is supplying 
step/direction, set to step_type=0 and control-type=1.  The machine (with these 
original motors) is spec’d at ~80 in/min rapids (different controls obviously). 
 I am attempting just 60 in/min. 

I can run the X-axis (up and down) at 60 in/min with no problem.  I cannot run 
the Z-axis motor more than about 39 in/min or it will stall as in the video.  I 
can run it in very short bursts above 39 in/min but only 2-3 seconds before it 
will stall.  At 39 in/min and below it runs beautifully and it seems to have 
fine holding torque (can’t turn it with my hands anyway).  

I believe I have Linuxcnc set up correctly, the motor moves the distance that 
it should so scaling is right, and I have played with the step space/length 
parameters thinking that maybe I had them set too high to no avail.  I have 
step space and step length set to 5000 each but I have tried 4000 and 6000, 
neither of which made any difference to either axis.  I have setup and hold set 
to 5000 each (and have tried as high as 1).  The manual for the UDX5128NA 
step parameter is shown below (inline jpeg).

The UDX5128NA can supply 2.8A max (motor max is 2.7A) and I have both drives 
configured for max current output.  

I am at a loss as to what might be causing this since I have everything set 
identically on the two axes, x works great, z works great only below 39 in/min.
-Tom



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Re: [Emc-users] Crashing atom box

2015-05-04 Thread Przemek Klosowski
Can you boot it into memtest and leave running overnight? memtest stresses
out CPU and memory systems so maybe that would show something.

On Fri, May 1, 2015 at 8:10 PM, Gene Heskett ghesk...@wdtv.com wrote:

 Well, its crashed 2 more times today, after I took it apart, no convex
 topped caps anyplace, including the PSU, which is an ATX P4 rated at
 300 watts.  Hugely more than that box needs in its wildest dreams. 75
 watts would spin it all without breaking a sweat.

 I thought perhaps I had found it when I attempted to remove what looked
 like a hair about 3 long, wedged between the motherboard and the PS-2
 connectors, but which on closer examination, was actually a steel
 shaving about the size of a hair but flattened, I assume from the punch
 presses work on stamping out the chassis.

 But removing it made no diff, so when it crashed while I was editing a
 program to carve the outside of the taperlock bushing, I said screw it,
 called Directron in Texas where I had purchased it, but they were unable
 to identify it.  I did find a supply that looked like it would fit, so I
 popped over to amazon  its on the way for 26 bucks.  If that doesn't
 fix it, what is the next best mobo to put in this mini-atx P4 shoebox?

 This one was one of the D-525MW boards.

 Cheers, Gene Heskett
 --
 There are four boxes to be used in defense of liberty:
  soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 Genes Web page http://geneslinuxbox.net:6309/gene


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Re: [Emc-users] My crashomatic lathe box, update, sorta

2015-05-04 Thread Kyle Kerr
A bit off topic, but, I noticed you, Gene, retyped the same command after
sudo. I'm unsure when it was added, but, you might try sudo !! to rerun a
command as root that you previously tried running as a normal user.
On May 4, 2015 11:04 AM, Gene Heskett ghesk...@wdtv.com wrote:

 On Monday 04 May 2015 10:24:28 andy pugh wrote:
  On 4 May 2015 at 15:06, Gene Heskett ghesk...@wdtv.com wrote:
   I have now tried all the tricks to get the grub menu that have been
   mentioned here, including holding down the right shift key while
   booting from the original install cd for the ubu 10.04-4 LTS
   version.
 
  I just restarted my Live-CD installed 10.04 VM with the _left_ shift
  key held down and it went straight into the Grub menu.
 
  It is possible that your keyboard is USB and not recognised early
  enough in the boot sequence, but it is probably worth trying again.
  This was a normal restart from the GUI, booting from the normal
  installed OS, not messing about with Grub configuration, CD-booting or
  anything along those lines.

 Left shift? Untested but will be. With only a gig of dram, memtest+ v5.01
 is on about the 7th full pass by now.  No errors when the 6th pass was
 in progress.  But I'll let it run another couple hours just for SG.

 I'd like to make swarf sometime.  Without the C1G lighting up like the
 4th of July when the 5i25's unpetted watchdog bites.

 Thanks Andy.

 Cheers, Gene Heskett
 --
 There are four boxes to be used in defense of liberty:
  soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 Genes Web page http://geneslinuxbox.net:6309/gene


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Re: [Emc-users] Crashing atom box

2015-05-04 Thread Gene Heskett
On Monday 04 May 2015 16:20:46 Przemek Klosowski wrote:
 Can you boot it into memtest and leave running overnight? memtest
 stresses out CPU and memory systems so maybe that would show
 something.

I got it to run from a recent manjaro install cd  left it for 2 full 
passes. no problems.  Ejecting that cd and rebooting I did get a grub 
screen 3 times, but each time I selected memtest, it reported not enough 
memory to run it.  ???  And then I did a power down reboot  haven't 
seen a grub screen since.

The keyboard and mouse are both wireless usb, but if it works in the 
bios, it seems to make sense that it should work for boot options too.

It has locked up 5 times today, everytime while running LCNC.  Never when 
I was editing code with geany unless LCNC was running and waiting on my 
latest edits.

[...]

  I thought perhaps I had found it when I attempted to remove what
  looked like a hair about 3 long, wedged between the motherboard and
  the PS-2 connectors, but which on closer examination, was actually a
  steel shaving about the size of a hair but flattened, I assume from
  the punch presses work on stamping out the chassis.
 
  But removing it made no diff, so when it crashed while I was editing
  a program to carve the outside of the taperlock bushing, I said
  screw it, called Directron in Texas where I had purchased it, but
  they were unable to identify it.  I did find a supply that looked
  like it would fit, so I popped over to amazon  its on the way for
  26 bucks.  If that doesn't fix it, what is the next best mobo to put
  in this mini-atx P4 shoebox?
 
  This one was one of the D-525MW boards.
[...]

But I am about done for the day, after giving up on getting it to cut the 
hub off the raw stock, I started ripping up the flooring of the deck on 
the front of my shop, which after a decade under the trash from a 
neighbors tree that kept it wet for days after a rain, and I put a foot 
thru it last week.  Getting dangerous so I have about 2/3rds of what it 
will take to replace it with treated 2x6 lumber. All Lowes had that was 
fit to throw in my pickup, I have to go back and get about 8 more 8 
footers to do it all.

And I have to do it, it sure isn't going to change itself.  I even stood 
in the middle of it and asked for volunteers.  Crickets...  The sub 
framing doesn't look so hot either, but it will hold up some more 2x6's 
till after I fall over.  I hope.

Biggest problem ATM is the ultra cheap hacksaw blades that came with a 
Dewalt Sawzall.  I have about 150 deck screws around the edges that are 
holding the balister sticks, which need about the inner end 7/8 
removed, and with these blades each one seems to be good for 3, maybe 4 
screws cut off.  So I gotta find some better blades.  Lots better if I 
can find them.  A web search just showed more of these. :(  At the cost 
of the blades, that is about a dollar a screw cut off.  Ouch!

Some days its just not worth gnawing thru the straps to get up in the 
morning. :(

Thanks Przemek.

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

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Re: [Emc-users] what causes stepper motor stall

2015-05-04 Thread Jon Elson
On 05/04/2015 06:45 PM, Tom Easterday wrote:
 What could cause this behavior? https://youtu.be/GWV9Px6lITM 
 https://youtu.be/GWV9Px6lITM (or https://youtu.be/dXcmpG2MLkk 
 https://youtu.be/dXcmpG2MLkk)

 Some background:
 This is a Berger Lahr 596 5-phase stepper motor on the Z-axis of an EMCO 120P 
 lathe.  It, and it’s X-axis identical mate, are driven by a pair of 
 identically configured Vexta UDX5128NA stepper drivers.  Mesa 5i25/7i85s is 
 supplying step/direction, set to step_type=0 and control-type=1.  The machine 
 (with these original motors) is spec’d at ~80 in/min rapids (different 
 controls obviously).  I am attempting just 60 in/min.


Well, the audio sounds like a classic stepper stall.  Have 
you tried swapping the drives?  The fact that it ONLY stalls 
after several seconds of running is rather suspicious.  I 
would think it would be most likely to stall just as it 
reaches the commanded speed, where the combination of 
acceleration and speed would put the worst load on the motor.

First, take the belt off and see if there is any friction or 
tight spots in the travel.

If nothing is found by swapping drivers and there is no 
unusual friction, then I'd recommend swapping the motor.
Since this system is not working up to the rated 
performance, SOMETHING must have gone bad.

The Mesa controller should be providing smooth trains of 
step pulses, so the ragged step timing sometimes seen with 
software stepping is not the cause.

Jon

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