Re: [EVDL] Protecting DC PWM Controller from lowinductance/resistancemotors

2014-08-12 Thread Cor van de Water via EV
Hi Michael,
If you mean whether I removed the second of the 3 legs of the E to
make a C shape core, no - I had not thought of that. That would indeed
open up a much bigger hole for winding than that I used.
I believe that my motor cabling is , seeing that I could barely fit
3 windings in the two slots of the E and still get the I back on.

Cor van de Water
Chief Scientist
Proxim Wireless Corporation http://www.proxim.com
Email: cwa...@proxim.com Private: http://www.cvandewater.info
Skype: cor_van_de_water Tel: +1 408 383 7626


-Original Message-
From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of Michael K
Johnson via EV
Sent: Monday, August 11, 2014 6:47 PM
To: Electric Vehicle Discussion List
Subject: Re: [EVDL] Protecting DC PWM Controller from
lowinductance/resistancemotors

Cor,

How many turns did you wind? I'm assuming you removed the center
portion of the EI in order to get a rectangular shape?

Adam,

Check http://www.geepglobal.com/locations/usa/north-carolina/ if you
don't find anything high-power on craigslist.

I suppose if you need more room for wire you could get two and discard
the I sections as well as the center bars of the E sections and hold
them together with the openings facing each other...


On Mon, Aug 11, 2014 at 5:51 PM, Cor van de Water via EV
ev@lists.evdl.org wrote:
 Adam,
 I added a (free) inductor by wrapping the motor wires around the core
of
 the biggest microwave transformer that I could find.
 You can pick up old microwaves most days from Craigslist and the like
 for free. I occasionally get one, disassemble it if I can't get it to
 work to give to a needy friend, so I have a stash of components to fix
 the next one.
 Note that it is required to put a very thin spacer between the two
core
 halves to avoid saturation and you need something (I used a very large
 hose clamp plus 1 or 2 steel wires cross-wise along the core) to keep
 the two halves together and aligned.

 Cor van de Water
 Chief Scientist
 Proxim Wireless Corporation http://www.proxim.com
 Email: cwa...@proxim.com Private: http://www.cvandewater.info
 Skype: cor_van_de_water Tel: +1 408 383 7626


 -Original Message-
 From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of Adam Chasen
via
 EV
 Sent: Monday, August 11, 2014 2:16 PM
 To: ev@lists.evdl.org
 Subject: [EVDL] Protecting DC PWM Controller from low
 inductance/resistancemotors

 I recently purchased a 1980 Lectric Leopard (Renault 5 Le Car
 http://www.evalbum.com/190) with the following specifications:

 * original Presolite 6.7(?) series wound DC motor (presumably
advanced
 for
 higher voltages)

 * 16kWh LiPo NMC packs in 24s4p arrangement for 90V nominal with 150A
 semiconductor on each of the 4 packs

 * Curtis 1231C controller with PB-6

 2 weeks ago I heard a loud pop as I depressed the throttle out of a
 rolling
 stop/turn and my voltmeter read 0. Seemed like my semiconductor fuses
 did
 the job and all 4 were popped ($100 worth of fuses mind you).
  Unfortunately in my distressed mindset I bypassed the fuse on one
pack
 and
 the car lurched a few inches as soon as I flipped my breaker and then
 stopped (I know, bad call).

 I disassembled the Curtis controller and discovered 2 gently blown
 mosfets and 1 catastrophic mosfet failure. I ordered replacement
 mosfets
 IXTH50N20. One trace on the power board looks like it overheated and
 there
 appears to be some damage (a resistor?) on the control board. There is
 possibly damage to a trace in an internal layer, but not sure if it is
a
 2
 layer board and some surface heating caused some damage.

 I have since swapped the Curtis out for a 750A Logisystems which I am
 aware
 are plagued with (similar?) issues. These failures appear to be due to
 low
 resistance/low inductance motors causing a overcurrent condition. The
 logisystems doesn't provide for a 1.5kHz during startup. That is a bit
 concerning as that was the workaround for the Curtis.

 I have since measured the motor side of the controller with an inrush
 current sensor and measured 645A max even with being very careful to
 slowly
 depress the throttle.

 My concern centers around this happening again, especially on my
larger
 1989 BWM 535i with a directly coupled FB1-4001a motor. There are a few
 proposed solutions I read about and a few I came up with on my own
which
 I
 am soliciting opinions on.

 A big unknown to me is how much resistance or inductance needs to be
 introduced to prevent this kind of inrush/runaway.

 One solution is to use the clutch in the Leopard to ensure there is no
 starting load on the motor. I still measured inrushes of 300A with no
 load! That will not work for my directly coupled 1989 BMW. I am
curious
 if
 Lee Hart (with his Leopard) and others with series wound DC motors
drive
 using the clutch. I have since modified my shifting behavior to much
 higher
 RPMs after reading some about his driving style.

 Another is to control the current with a large inductor. There was a
lot
 

Re: [EVDL] Protecting DC PWM Controller from low inductance/resistancemotors

2014-08-12 Thread Michael K Johnson via EV
On Mon, Aug 11, 2014 at 11:24 PM, Lee Hart leeah...@earthlink.net wrote:
 Yes, you need to remove the magnetic shunts. These are rectangular blocks of
 laminations tack-welded into the space between the primary and secondary.
 This restores the core to a normal E-I laminated stack.

I wasn't referring to the shunts. If you remove both the primary and secondary
in order to use the core to make an inductor, it would be hard to leave the
shunts in place, at least in my experience...  I meant the center bar of the
E, leaving  a C shape.

 Since the wire will be carrying 100s of amps, it needs to be very thick.
 It's hard to wind such thick wire. A better alternative is to use many
 smaller strands in parallel. Or, use a long strip of sheet copper flashing.
 Put a paper cuff around it, or tape or other insulation. The voltage per
 turn is low, so not much insulation is needed between turns.

For my spot welder, I found it difficult enough to wind three turns of two
parallel 8awg wires into the secondary space that I had cut out of a
1500W GE microwave oven transformer. That was before I found myself
with leftover 4awg welding cable from my tractor conversion, so if I use
that spot welder any more I'll probably change to the welding wire to
be able to carry more current and not get as hot. ☺
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Re: [EVDL] Flooded lead-acid ooopsie and how to correct best?

2014-08-12 Thread Jay Summet via EV
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Hash: SHA1



On 08/11/2014 04:11 PM, Roger Stockton via EV wrote:

 Most likely a mechanical issue with the ganged caps. Given that you
  water infrequently, you might want to check with your dealer to
 see if they will supply you with individual caps.  The individual
 caps tend to seal the best, and I believe are available upon
 request for little or no charge (unless your dealer just can't be
 bothered to get them for you).
 

I've used both individual caps and ganged caps, and I much prefer the
ganged caps. You don't realize how MANY caps there are until you have to
unscrew and re-screw them individually...

Plus, it is easier to set down / pick up / not drop a set of 3 than
three individuals.

It seems to me that the ganged nature of the caps shouldn't make the
pressure release valves in them any more or less good. (unless they
are by different manufacturers from the individual caps)

The benefit of individual caps is that you can trade out a single
leaky cap without replacing two others at the same time.

Jay
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2EIAmgJagKvo5cLxIof3/+122/4MWenU
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[EVDL] EVLN: SunPower, Bosch articulated VW e-Golf EV itching2 US sales pitch

2014-08-12 Thread brucedp5 via EV


http://cleantechnica.com/2014/08/06/solar-powered-volkswagen-e-golf-lands-us-shores/
Solar Powered Volkswagen e-Golf Lands On US Shores
August 6th, 2014  by Tina Casey 

[image  
http://i0.wp.com/cleantechnica.com/files/2014/08/Volkswagen-e-Golf-with-solar-power-e1407327185255.jpg
Volkswagen e-Golf (cropped) by motorblog.com.  Volkswagen e-Golf with solar
power
]

Ever since Volkswagen created an all-electric version of its popular Golf
model we’ve been itching for it to go on sale in the US, and now it’s coming
later this year with solar bells on. Solar giant SunPower has just announced
that it is hooking up with VW to provide e-Golf purchasers in the US with a
turnkey solar installation that includes solar energy storage and management
features.

While that’s great news for US e-Golf buyers, it also opens up a whole
‘nother can of worms for US utility companies, which are already struggling
to adapt to an energy market that is increasingly leaning on small scale,
distributed renewable energy generation.

A Solar Powered e-Golf

Former presidential candidate Mitt Romney once joked that you can’t drive a
car with a windmill on it. That may be, but electric vehicle batteries
enable you to leave your windmill at home, or your solar panels, and just
tote around the renewable energy they produce. That is why we feel that we
can get away with calling the e-Golf a solar-powered EV.

For that matter, not too long ago Ford introduced a solar powered concept
car with built-in solar panels.

SunPower And The Volkswagen e-Golf Hookup

Leading solar company SunPower was once slagged by Fox News as a “failing”
enterprise, but the company sure seems to be doing swimmingly. Aside from
teaming SunPower with a yet another global car manufacturer (Ford would be
the other one), the new e-Golf hookup pulls a whole team of A-listers
together.

Rounding out the team is Bosch, which has been tapped for home charging
station installation and servicing, and ChargePoint, which will cover
charging stations for the VW dealer network.

According to SunPower, Bosch will offer its 240-volt Power Max® home
charging station at a “highly competitive” price.

What If You Don’t Want Solar Panels?

Home solar charging is just part of the EV charging equation. Although the
EV buyer and solar buyer markets overlap, there is a huge amount of room for
potential e-Golf purchasers who don’t have access to on site solar EV
charging or who don’t need it.

Then of course there’s the issue of where to charge up when your battery
runs low on the road.

That’s where ChargePoint comes in. With ChargePoint on board, VW expects
e-Golf owners in the US to have access more than 18,000 charging stations
around the country in addition to locations at VW dealerships.

ChargePoint now has more EV chargers in operation than there are McDonald’s,
and in that regard it’s also worth noting that while the total number of EV
chargers in the US has been skyrocketing, the retail gasoline industry has
been consolidating. In other words, it’s getting more easy to find a
conveniently located charging station, and less easy to find a gas station.

More Green Goodies For e-Golf Buyers

One interesting development in the EV market is the extent to which global
auto manufacturers are leaning on green branding to differentiate their
products from, say, Tesla Motor Company.

BMW, for example, has touted a sustainable manufacturing and supply chain
for its BMW i3 [EV] in addition to partnering with the German solar company
SOLARWATT.

VW is turning to the offset market for a helping hand, as part of its
“holistic” approach as articulated by Oliver Schmidt of Volkswagen Group of
America:

 Volkswagen feels it is important to look beyond the benefits of driving a
vehicle without tailpipe emissions and to take a holistic approach to
e-mobility. We now have the ability to offer offsets that approximate the
emissions created from production, distribution and the initial 36,000 miles
of use.

SunPower’s announcement includes a couple of representative projects in
Mendocino County in California that enable e-Golf buyers to achieve that
36,000 mile mark.

Those are the Garcia River Forestry Project, aimed at preserving
24,000-acres of redwood forest, and a 16,000 land purchase that will go to
improve conservation efforts in the Big River and Salmon Creek Forests.

The e-Golf offsets also include a landfill project in Texas, which ... hooks
VW up with the carbon offset specialist 3Degrees, which had more than 400
renewable energy projects in its stable as of last year, so it’s a safe bet
that future e-Golf offsets will include clean energy, too.
[© cleantechnica.com]




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EV Battery and Supercapacitor EV Battery and Supercapacitor


Re: [EVDL] Protecting DC PWM Controller from low inductance/resistance motors

2014-08-12 Thread EVDL Administrator via EV
 On 08/11/2014 08:37 PM, Chris Tromley via EV wrote:

 Also, I've never heard of anyone with an electric motor with a
 manual transmission or direct drive that chooses to use the clutch.
 That's generally considered an awkward work-around for a problem
 that should be fixed.

On 12 Aug 2014 at 7:00, Jay Summet via EV responded:

 What is the problem, other than parasitic power loss?

Having a clutch in your conversion makes for easier gear changes, if you 
need gear changes.  (Keeping the transmission lets you use a less powerful 
motor and controller.)

In this case, I thought Chris was talking about slipping the clutch for 
starting.  I agree with him that this shouldn't really be necessary for an 
EV.  After all, most don't idle.

However, there was one particular ADC motor and Curtis controller 
combination some years ago in which the motor didn't have enough inductance 
for the controller's current limit to work right at very low speeds.  Here's 
a marvelously understandable explanation of what was wrong, written some 
years back by Lee Hart :

http://www.evdl.org/pages/hartcontroller.html

The practical upshot of it was that starting up from a stop usually caused 
an uncomfortable lurch.  The workaround for many folks who used this 
combination was to slip the clutch a bit when pulling out.

David Roden - Akron, Ohio, USA
EVDL Administrator

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[EVDL] Regen : Conversion advice

2014-08-12 Thread brucedp5 via EV
Regen is much more to me than just regaining some range. It is a safety item
that I would use for dynamic braking. Since my physical size is large, I
physically fit better in a larger heavier vehicle (why I chose to have a
S-10 Blazer converted). So, regen would be quite useful to me in a heavier
EV.

Way back when I had press credentials, I was allowed to take production EVs
out for a spin (Honda EV+, Nissan Altra EV, Toyota RAV4-EV-gen1, GM EV1,
+more). Sometimes after signing my life away, a dealership or utility would
let me take an EV to shows and drive it back, so I got to enjoy them for
several hours out of the day. 

The amount of regen each production EV I drove had varied because of the
amount allowed by design. Some too little, and others more, but never an
ability to select what I wanted (more than today's driving modes). That is,
until I went to EVS-20
http://brucedp03.150m.com/evs-20/

Where AC Propulsion had a converted VW as a plug-in-hybrid with an easy 60+
mile e-range
http://brucedp03.150m.com/evs-20/IMG_0285.jpg
http://brucedp03.150m.com/evs-20/IMG_0289.jpg

If you expand/zoom-in on the interior focusing on the front tray between the
seats
http://brucedp03.150m.com/evs-20/IMG_0286.jpg
AC Propulsion put a slider control to allow the driver to adjust the amount
of regen on the fly. It was really cool. I could see setting it to maximum
when mountain driving, and to less when creeping in traffic.

One of the advantages of building or having a converter build you an EV, is
you can make the EV fit your needs better. Like a custom build that you do
not have to worry about if you would lose warranty coverage on a production
EV, like if you made modifications on it.

[Sidebar: then again if you have a thick wallet, you can buy a Leaf EV like
the Stanford Student did to take the doors off and make into a high-speed
Electric golf cart.  See
http://electric-vehicle-discussion-list.413529.n4.nabble.com/EVLN-Doorless-Pratt-Leaf-EV-abandoned-on-city-street-for-months-tp4665972.html
EVLN: Doorless 'Pratt-Leaf' EV abandoned on city street for months


If you look at that news item's images, the owner really was without a care
if the EV got damaged or lost warranty coverage.
]


{brucedp.150m.com}


-
On Mon, Aug 11, 2014, at 12:49 PM, Robert Bruninga via EV wrote:
  As for regen, the efficiency improvement you get over DC will vary...
  Typically the improvement is small, because you just don't spend
   that much time braking.  ... Learn to make use of coasting and
  you can probably match the range improvement of regen.
 
 Amen.  With my CITY car I agonized over all kinds of designs for Regen
 but
 once I started driving it, I realized I hardly ever used the brakes.
 (somewhat due to them being old and worn out in the first place)... but
 still, after also driving a Prius and similarly avoiding brakes or regen,
 the amount from regen is not worth it (I am going on the assumption that
 regen in DC traction motors causes undue arcing of the comutator...)
-




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Re: [EVDL] Flooded lead-acid ooopsie and how to correct best?

2014-08-12 Thread Roland via EV
Just type in your search engine:  Flip Top Battery Vent Caps 

No need to remove any battery caps.  Just open the top and water. 

Roland 
  - Original Message - 
  From: Jay Summet via EVmailto:ev@lists.evdl.org 
  To: Roger Stocktonmailto:rstock...@delta-q.com ; Electric Vehicle 
Discussion Listmailto:ev@lists.evdl.org 
  Sent: Tuesday, August 12, 2014 4:44 AM
  Subject: Re: [EVDL] Flooded lead-acid ooopsie and how to correct best?


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  Hash: SHA1



  On 08/11/2014 04:11 PM, Roger Stockton via EV wrote:

   Most likely a mechanical issue with the ganged caps. Given that you
water infrequently, you might want to check with your dealer to
   see if they will supply you with individual caps.  The individual
   caps tend to seal the best, and I believe are available upon
   request for little or no charge (unless your dealer just can't be
   bothered to get them for you).
   

  I've used both individual caps and ganged caps, and I much prefer the
  ganged caps. You don't realize how MANY caps there are until you have to
  unscrew and re-screw them individually...

  Plus, it is easier to set down / pick up / not drop a set of 3 than
  three individuals.

  It seems to me that the ganged nature of the caps shouldn't make the
  pressure release valves in them any more or less good. (unless they
  are by different manufacturers from the individual caps)

  The benefit of individual caps is that you can trade out a single
  leaky cap without replacing two others at the same time.

  Jay
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Re: [EVDL] Flooded lead-acid ooopsie and how to correct best?

2014-08-12 Thread Peter C. Thompson via EV
Another option is to add in an automatic water refill system, similar to 
this: http://www.aquapro.net/overview_what.html


Cheers!

On 8/12/14, 10:54 AM, Roland via EV wrote:

Just type in your search engine:  Flip Top Battery Vent Caps

No need to remove any battery caps.  Just open the top and water.

Roland
   - Original Message -
   From: Jay Summet via EVmailto:ev@lists.evdl.org
   To: Roger Stocktonmailto:rstock...@delta-q.com ; Electric Vehicle Discussion 
Listmailto:ev@lists.evdl.org
   Sent: Tuesday, August 12, 2014 4:44 AM
   Subject: Re: [EVDL] Flooded lead-acid ooopsie and how to correct best?


   -BEGIN PGP SIGNED MESSAGE-
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   On 08/11/2014 04:11 PM, Roger Stockton via EV wrote:

Most likely a mechanical issue with the ganged caps. Given that you
 water infrequently, you might want to check with your dealer to
see if they will supply you with individual caps.  The individual
caps tend to seal the best, and I believe are available upon
request for little or no charge (unless your dealer just can't be
bothered to get them for you).
   

   I've used both individual caps and ganged caps, and I much prefer the
   ganged caps. You don't realize how MANY caps there are until you have to
   unscrew and re-screw them individually...

   Plus, it is easier to set down / pick up / not drop a set of 3 than
   three individuals.

   It seems to me that the ganged nature of the caps shouldn't make the
   pressure release valves in them any more or less good. (unless they
   are by different manufacturers from the individual caps)

   The benefit of individual caps is that you can trade out a single
   leaky cap without replacing two others at the same time.

   Jay
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Re: [EVDL] Regen : Conversion advice

2014-08-12 Thread Cor van de Water via EV
I do have a brake vacuum pump with a sizeable reservoir (holding vacuum)
and my truck can stop pretty well, though I often use the brakes so
little
and so gentle that from time to time I have to force myself to make a
harder stop, just to keep the brakes from getting stuck.

On my previous EV truck, the vacuum pump was drawing so much current on
12V
and my battery so weak (the DC/DC went out) that I disabled the vacuum
pump
and simply pushed harder on the pedal. I could still make an emergency
stop,
I just had to *stand* on the pedal, but it still worked and I never had
a collision in that vehicle. The problem the vacuum pump in that vehicle
had
was that there was no reservoir and the pump was not entirely up to
keeping the brakes fully powered, so when braking with the vacuum pump
the brakes first engaged too forceful, but then lost pressure and slowly
faded so you had to keep pushing harder during the stop, while the start
was too grabby.
I noticed that in one incident where it had just freshly rained, I was
driving on city streets doing maybe 35 and the light turned red close
before me. I started to brake, but all I got was locked up wheels from
the grabby brakes and I floated through the intersection, aquaplaning
with locked brakes. Luckily it was empty. After that I disabled the pump
and had no more incidents.
I like the Prius braking and it is very similar to the Leaf - it gives
you
plenty of stopping power when planning ahead and only if a light
unexpectedly changes or another surprise happens, do you need the
friction brakes. Since regen can typically only give you around 50%
back, it is better to anticipate with your speed long before even using
the brakes.

Regards,

Cor van de Water
Chief Scientist
Proxim Wireless Corporation http://www.proxim.com
Email: cwa...@proxim.com Private: http://www.cvandewater.info
Skype: cor_van_de_water Tel: +1 408 383 7626


-Original Message-
From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of Willie2 via EV
Sent: Tuesday, August 12, 2014 10:29 AM
To: Electric Vehicle Discussion List
Subject: Re: [EVDL] Regen : Conversion advice

On 08/12/2014 09:12 AM, brucedp5 via EV wrote:
 Regen is much more to me than just regaining some range. It is a
safety item
 that I would use for dynamic braking. Since my physical size is large,
I
 physically fit better in a larger heavier vehicle (why I chose to have
a
 S-10 Blazer converted). So, regen would be quite useful to me in a
heavier
 EV.
After driving my regenless conversion quite a distance, then driving a 
Leaf (with relatively poor regen) and then the Tesla (with really great 
regen), I can say that I MUCH prefer regen.  Regen makes it easier and 
more convenient to drive.  Aside from putting a little energy back in 
the battery.  I doubt that the Tesla will ever need any brake work.  
That's amusing because the Tesla has these enormous brakes visible 
through the wheels.  In my experience, one of the most common failures 
on conversions is the brake vacuum pump; my conversion spent perhaps 30%

of it's life being driven without power for brakes.  My wife refused to 
drive it in that condition. Reasonably so; it was quite exciting never 
knowing for sure that you could make an emergency stop.  Though I did 
mange to avoid rear end collisions.

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Re: [EVDL] Regen : Conversion advice

2014-08-12 Thread Roland via EV
  unexpectedly changes or another surprise happens, do you need the
  friction brakes. Since regen can typically only give you around 50%
  back, it is better to anticipate with your speed long before even using
  the brakes.

  Regards,

  Cor van de Water
  Chief Scientist
  Proxim Wireless Corporation http://www.proxim.comhttp://www.proxim.com/
  Email: cwa...@proxim.commailto:cwa...@proxim.com Private: 
http://www.cvandewater.infohttp://www.cvandewater.info/
  Skype: cor_van_de_water Tel: +1 408 383 7626


  -Original Message-
  From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of Willie2 via EV
  Sent: Tuesday, August 12, 2014 10:29 AM
  To: Electric Vehicle Discussion List
  Subject: Re: [EVDL] Regen : Conversion advice

  On 08/12/2014 09:12 AM, brucedp5 via EV wrote:
   Regen is much more to me than just regaining some range. It is a
  safety item
   that I would use for dynamic braking. Since my physical size is large,
  I
   physically fit better in a larger heavier vehicle (why I chose to have
  a
   S-10 Blazer converted). So, regen would be quite useful to me in a
  heavier
   EV.
  After driving my regenless conversion quite a distance, then driving a 
  Leaf (with relatively poor regen) and then the Tesla (with really great 
  regen), I can say that I MUCH prefer regen.  Regen makes it easier and 
  more convenient to drive.  Aside from putting a little energy back in 
  the battery.  I doubt that the Tesla will ever need any brake work.  
  That's amusing because the Tesla has these enormous brakes visible 
  through the wheels.  In my experience, one of the most common failures 
  on conversions is the brake vacuum pump; my conversion spent perhaps 30%

  of it's life being driven without power for brakes.  My wife refused to 
  drive it in that condition. Reasonably so; it was quite exciting never 
  knowing for sure that you could make an emergency stop.  Though I did 
  mange to avoid rear end collisions.

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Re: [EVDL] Regen : Conversion advice

2014-08-12 Thread John Lussmyer via EV
I find it interesting that many of the Gotta have Regen! notes are from 
people that basically admit they screwed up the brake system on their DC 
vehicles, and want Regen so they have an alternate system.
Doesn't matter what kind of power system you have.  Your Brake system MUST work!
If it's broke.  Fix it.  Period.
My truck has Power Brakes and needs vacuum.  I have a GOOD vacuum pump, AND a 
large reservoir, AND a big DC-DC.
(and I CAN stop the truck just fine without the power assist.)


--

Bobcats and Cougars, oh my!  http://john.casadelgato.com/Pets
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Re: [EVDL] Regen : Conversion advice

2014-08-12 Thread Willie2 via EV

On 08/12/2014 05:09 PM, John Lussmyer via EV wrote:

My truck has Power Brakes and needs vacuum.  I have a GOOD vacuum pump, AND a 
large reservoir, AND a big DC-DC.
(and I CAN stop the truck just fine without the power assist.)

It sounds like you might not have many miles on your conversion? With 
40k conversion miles, I can tell you that my experience is that keeping 
12vdc is the most troublesome feature and the brake vacuum pump comes in 
second.  Perhaps the controller is a distant 3rd.  All in all, I could 
not expect my conversion to go more than a few thousand miles without 
major issues.  Before I went to lithium, about 2009, lead batteries 
would top the list.

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[EVDL] Nothing but EV's in this CBS Si-Fi weekly Series

2014-08-12 Thread Steven Lough via EV

Hey Folks:

Don't know if any one out there is a Si-Fi fan, but if you catch the new 
CBS series EXTANT with Holly Berry playing an astronaut who comes back 
from a SOLO  mission  pregnant !! ???


All the CARS in the series are either Tesla-S's,  or BMW i3,  and I 
think I even saw a Tesla-X in one scene..


Even had one scene with a Tesla-S with a RED-n-Blue police lite bar on 
the roof.   COOL !!


CBS, Wednesday evenings or past episodes on XFinity on Demand.

--
Steven S Lough
President EMERITUS
Seattle EV Association
206 524 1351
WEB: www.seattleeva.org

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Re: [EVDL] Flooded lead-acid ooopsie and how to correct best?

2014-08-12 Thread Jay Summet via EV
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Hash: SHA1



On 08/12/2014 08:57 PM, Jay Summet via EV wrote:
 
 On 08/12/2014 02:39 PM, Peter C. Thompson via EV wrote:
 Another option is to add in an automatic water refill system, 
 similar to this: http://www.aquapro.net/overview_what.html
 
 
 That does look nicebut man...one website I found sold the caps
 for $10 each! (20 batteries * 3 caps each = $300 + accessories...)
 

Or rather $600 + accessories...pardon my math...

Jay
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Re: [EVDL] Regen : Conversion advice

2014-08-12 Thread Mike Nickerson via EV
I have almost 30k miles on my conversion.  I started with a vacuum pump and a 
big reservoir.  When I added insulation to my batteries, I didn't have room for 
the reservoir, so I tried leaving it out.  The car still drives (and stops) 
fine.  I haven't had any problems with the vacuum pump.  I believe I got it 
from EV America.  My car is only essentially a Honda Civic, though, so it 
doesn't strain a vacuum pump much.  Removing the reservoir did lead to much 
quicker pump down when starting the car.  I think the hoses are acting as a 
reservoir.  I can still hit the brakes once before the pump comes on.

I have had some 12v problems, but mostly from parasitic loads draining the 
battery when parked for several weeks without use.

I did have one time when the pack voltage into the DC-DC converter made 
intermittent contact and my 12v battery started to die.  I fixed the loose 
connection and it has been fine since.

I try to use only good quality Anderson PowerPole and Amp connectors for all 
connections.  I'm also paranoid about all 12v and low-current pack connections. 
 They are all crimped and soldered.  I learned that from my fire chief working 
on a fire engine with electrical problems.  When we were done, it didn't have 
intermittent connections any more.

I don't know if you this is why my electrical components and connections have 
been reliable, but I'm happy enough with the results to keep doing it.

Mike
www.evalbum.com/2778


On August 12, 2014 4:31:14 PM MDT, Willie2 via EV ev@lists.evdl.org wrote:
On 08/12/2014 05:09 PM, John Lussmyer via EV wrote:
 My truck has Power Brakes and needs vacuum.  I have a GOOD vacuum
pump, AND a large reservoir, AND a big DC-DC.
 (and I CAN stop the truck just fine without the power assist.)

It sounds like you might not have many miles on your conversion? With 
40k conversion miles, I can tell you that my experience is that keeping

12vdc is the most troublesome feature and the brake vacuum pump comes
in 
second.  Perhaps the controller is a distant 3rd.  All in all, I could 
not expect my conversion to go more than a few thousand miles without 
major issues.  Before I went to lithium, about 2009, lead batteries 
would top the list.
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Re: [EVDL] Regen : Conversion advice

2014-08-12 Thread EVDL Administrator via EV
On 12 Aug 2014 at 19:59, Mike Nickerson via EV wrote:

 I think the hoses are acting as a reservoir.  

That's the way Solectria did it.  They wound several feet of vacuum hose 
round the pump before routing the end to the brake booster.  It worked fine. 
It was almost elegant in its simplicity.

David Roden - Akron, Ohio, USA
EVDL Administrator

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