Re: KR> Carburetor throttle cable screws and how are other guys securing it

2018-07-30 Thread Bill Jacobs via KRnet
If you use flexible hose from the hard fuel line to engine etc. 1) ask for 
"Fuel injection" type fuel hose. (Stronger ,better, etc) 2) use a tubing 
flaring tool. And a little ways from the end "swedge a slight bulge to help 
prevent the hose from sliding off.When using a tubing flaring tool, position 
the proper sized die as if you were going to form a double walled 45° flare. 
Stop when the proper sized bulge first appears around the circumference. Clean 
up where the tool grabbed the pipe with a fine tooth file and your fineshed.
  You tube shows the process nicely. Good luck and i hop this helps.Regards, 
Bill Jacobs, Daytona Beach Florida  
 
  
 
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Re: KR> Carburetor throttle cable screws and how are other guys securing it

2018-07-30 Thread Mark Wegmet via KRnet
You may also want to check high performance auto sources for methanol rated 
braided stainless steel reinforced fuel lines with AN fittings. If it works on 
pro-stock and top fuel cars (nitro methane) with their associated vibration and 
stress, it will probably work on your KR. A typical set up is rigid up the 
firewall with a fitting similar to the first link that Larry posted, followed 
by braided SS with a loop to allow for motion while minimizing flex issues at 
each end of the hose.

Mark W.
N952MW
>--
Larry Flessner wrote:

These of correct size are good for fuel line.

http://www.aircraftspruce.com/catalog/appages/ms21919clamps.php?clickkey=3764

The flex hose from gascolator to carb should be mostly self supporting 
to allow for movement.

https://www.dropbox.com/s/r0tppoor96tl9yz/IMG_9046.JPG?dl=0

See what length you need and go to a local race shop..


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Re: KR> Carburetor throttle cable screws and how are other guys securing it

2018-07-30 Thread Flesner via KRnet

On 7/30/2018 6:22 PM, Jeff York via KRnet wrote:

I am just curious about better clamps and or line that some may have
used. In small 1/4 inch hose clamps a lot of what the auto parts stores
sell is pretty low quality.





These of correct size are good for fuel line.

http://www.aircraftspruce.com/catalog/appages/ms21919clamps.php?clickkey=3764

The flex hose from gascolator to carb should be mostly self supporting 
to allow for movement.


https://www.dropbox.com/s/r0tppoor96tl9yz/IMG_9046.JPG?dl=0

See what length you need and go to a local race shop and have them make 
you one.  Make sure to get the correct angle flare fittings and the 
metal sleeve hose would be nice.  Cover it with fire-sleeve also.  Make 
sure it is alcohol resistant if using auto fuel with alcohol.


Larry Flesner


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Re: KR> Carburetor throttle cable screws and how are other guys securing it

2018-07-30 Thread Jeff York via KRnet
thanks Larry,

I have my aluminum hard lines still in good shape. I am looking at
specifically the soft line required for running to the carb from the
gascolator. Because of engine movement, it of course needs to be flexible.
Whatever that blue line was that I used the last time, I will not use it
again. I am most likely going to use standard 1/4 inch automotive fuel
line. I am just curious about better clamps and or line that some may have
used. In small 1/4 inch hose clamps a lot of what the auto parts stores
sell is pretty low quality. I have had them fail on cars and not to
interested in having one fail in the air. Just really looking to do it the
best way, not just the easy or cheap way.

Jeff York

On Mon, Jul 30, 2018 at 6:42 PM, Flesner via KRnet 
wrote:

>
> Jeff,
>
> Good to hear you're getting back in to flying shape.  See you at the
> Gathering?
>
> I can't help with the carb cable safety as I run a Marvel-Schebler on the
> 0-200.  As for fuel lines I use 3/8" aluminum from tank to gascolator and
> flex hose from there to the carb.  Many types of plastic(?)/ rubber/
> flexable line are used in experimentals but aluminum would be the most
> durable, in my opinion, and is used in "certified-factory built aircraft".
> Basically, any hold down that secures the line from movement or vibration
> and does not itself chafe or damage the line is satisfactory.  It's not
> rocket science. I used mostly rubber padded "Adel" clamps where possible.
> Some plastic clamps go brittle with age.  Do not route electrical lines
> along or tied to fuel lines.  Some builders use a short section of hose
> with clamps for line connections but I used flair fittings throughout.
> Consider the "failure mode" at each point and do your best to eliminate
> it.  Go with best practice where possible. I've not had to touch my fuel
> system in 14 years and 680 hours so I must have done something right.
>
>
> Larry Flesner
>
>
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Re: KR> Carburetor throttle cable screws and how are other guys securing it

2018-07-30 Thread Flesner via KRnet


Jeff,

Good to hear you're getting back in to flying shape.  See you at the 
Gathering?


I can't help with the carb cable safety as I run a Marvel-Schebler on 
the 0-200.  As for fuel lines I use 3/8" aluminum from tank to 
gascolator and flex hose from there to the carb.  Many types of 
plastic(?)/ rubber/ flexable line are used in experimentals but aluminum 
would be the most durable, in my opinion, and is used in 
"certified-factory built aircraft".  Basically, any hold down that 
secures the line from movement or vibration and does not itself chafe or 
damage the line is satisfactory.  It's not rocket science. I used mostly 
rubber padded "Adel" clamps where possible.  Some plastic clamps go 
brittle with age.  Do not route electrical lines along or tied to fuel 
lines.  Some builders use a short section of hose with clamps for line 
connections but I used flair fittings throughout.  Consider the "failure 
mode" at each point and do your best to eliminate it.  Go with best 
practice where possible. I've not had to touch my fuel system in 14 
years and 680 hours so I must have done something right.



Larry Flesner

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KR> Carburetor throttle cable screws and how are other guys securing it

2018-07-30 Thread Jeff York via KRnet
Hey KR folks,

As I have been recovering from foot injuries for more then 5 years and
getting in a place to get my KR back to flight status, I have been
reviewing things like throttle cable securing screw, the choke securing
screws and a few other items that dont have a simple ability to secure with
aircraft safety wire.

I have the typical Zenith updraft 12992  Carb on a Great Plains 2180 VW
conversion. I am also curious about fuel line and securing it as I am going
through my entire fuel system since my plane has been idle for a few years.
After finding contamination in my gascolator and ugly deterioration in my
fuel line from the gascolator to the carb, I also decided to go through my
carb and rebuild it. After taking the fuel bowl off, I found that the
gascoator filter kept anything from contaminating the carb, since I pulled
the bowl off and needed new gaskets, it made sense to rebuild it anyway.

This brings me to my question of fuel line and what type everyone is using.
I had this blue line I think I got from aircraft spruce and it was in
terrible shape. In fact, it crumbled when I touched it.

So, is everyone just using lock tite on the throttle cable securing screws
? Are you using any specific fuel line ? Are you using any specific type or
style of fuel line hose clamps ?

I apologize if my questions seem very newbie but, after seeing the
contamination and fuel line condition, it has made me think about how I
probably didn't do it exactly right the first time and how I should do it
better. Especially considering how important fuel is to flight.

I have been perusing photos on the KRnet but have not run across anything
with good enough details. Sorry again if this seems elementary but, fuel
starvation, fuel leaking or fuel contamination is the last thing any of us
need and our aircraft.

Jeff York
KR2
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