Re: [PEDA] Metric Chart for Speed of a Signal

2003-01-21 Thread Mike Reagan
Jami

Are you unemployed ?


- Original Message -
From: JaMi Smith [EMAIL PROTECTED]
To: Protel EDA Forum [EMAIL PROTECTED]
Cc: JaMi Smith [EMAIL PROTECTED]
Sent: Monday, January 20, 2003 1:54 PM
Subject: Re: [PEDA] Metric Chart for Speed of a Signal


 And of course for those who think metric . . .

 Chart for determining the speed of a signal in relationship to the
Effective
 Dielectric Constant of the Material in which the signal is embedded.
 Metric Version by JaMi Smith

   Er   psec mmdly psecvelocityvelocity
   eff per mm per psec  per mm  factorfactor / 1

  1.00  3.33560.299792  0.  1.  1.
  1.05  3.41800.292567  0.0824  0.9759  1.0247
  1.10  3.49840.285841  0.1628  0.9535  1.0488
  1.15  3.57710.279558  0.2414  0.9325  1.0724
  1.20  3.65400.273672  0.3184  0.9129  1.0954
  1.25  3.72940.268143  0.3937  0.8944  1.1180
  1.30  3.80320.262935  0.4676  0.8771  1.1402
  1.35  3.87570.258020  0.5400  0.8607  1.1619
  1.40  3.94680.253371  0.6111  0.8452  1.1832
  1.45  4.01660.248964  0.6810  0.8305  1.2042
  1.50  4.08530.244780  0.7497  0.8165  1.2247
  1.55  4.15280.240799  0.8172  0.8032  1.2450
  1.60  4.21930.237007  0.8836  0.7906  1.2649
  1.65  4.28470.233388  0.9491  0.7785  1.2845
  1.70  4.34910.229930  1.0135  0.7670  1.3038
  1.75  4.41260.226622  1.0770  0.7559  1.3229
  1.80  4.47520.223452  1.1396  0.7454  1.3416
  1.85  4.53700.220412  1.2013  0.7352  1.3601
  1.90  4.59790.217492  1.2622  0.7255  1.3784
  1.95  4.65800.214686  1.3223  0.7161  1.3964
  2.00  4.71730.211985  1.3817  0.7071  1.4142
  2.05  4.77590.209384  1.4403  0.6984  1.4318
  2.10  4.83380.206876  1.4982  0.6901  1.4491
  2.15  4.89100.204457  1.5554  0.6820  1.4663
  2.20  4.94760.202120  1.6119  0.6742  1.4832
  2.25  5.00350.199862  1.6678  0.6667  1.5000
  2.30  5.05870.197677  1.7231  0.6594  1.5166
  2.35  5.11340.195563  1.7778  0.6523  1.5330
  2.40  5.16760.193515  1.8319  0.6455  1.5492
  2.45  5.22110.191530  1.8855  0.6389  1.5652
  2.50  5.27410.189605  1.9385  0.6325  1.5811
  2.55  5.32660.187737  1.9910  0.6262  1.5969
  2.60  5.37860.185923  2.0429  0.6202  1.6125
  2.65  5.43000.184161  2.0944  0.6143  1.6279
  2.70  5.48100.182448  2.1454  0.6086  1.6432
  2.75  5.53150.180782  2.1959  0.6030  1.6583
  2.80  5.58160.179160  2.2460  0.5976  1.6733
  2.85  5.63120.177582  2.2956  0.5923  1.6882
  2.90  5.68040.176044  2.3448  0.5872  1.7029
  2.95  5.72920.174546  2.3935  0.5822  1.7176
  3.00  5.77750.173085  2.4419  0.5774  1.7321
  3.05  5.82540.171661  2.4898  0.5726  1.7464
  3.10  5.87300.170271  2.5374  0.5680  1.7607
  3.15  5.92020.168914  2.5845  0.5634  1.7748
  3.20  5.96700.167589  2.6313  0.5590  1.7889
  3.25  6.01340.166295  2.6778  0.5547  1.8028
  3.30  6.05950.165030  2.7239  0.5505  1.8166
  3.35  6.10520.163794  2.7696  0.5464  1.8303
  3.40  6.15060.162585  2.8150  0.5423  1.8439
  3.45  6.19570.161403  2.8600  0.5384  1.8574
  3.50  6.24040.160246  2.9048  0.5345  1.8708
  3.55  6.28480.159113  2.9492  0.5307  1.8841
  3.60  6.32890.158004  2.9933  0.5270  1.8974
  3.65  6.37270.156919  3.0371  0.5234  1.9105
  3.70  6.41620.155855  3.0806  0.5199  1.9235
  3.75  6.45940.154812  3.1238  0.5164  1.9365
  3.80  6.50240.153790  3.1667  0.5130  1.9494
  3.85  6.54500.152788  3.2094  0.5096  1.9621
  3.90  6.58740.151806  3.2517  0.5064  1.9748
  3.95  6.62950.150842  3.2938  0.5032  1.9875
  4.00  6.67130.149896  3.3356  0.5000  2.
  4.05  6.71280.148968  3.3772  0.4969  2.0125
  4.10  6.75420.148057  3.4185  0.4939  2.0248
  4.15  6.79520.147162  3.4596  0.4909  2.0372
  4.20  6.83600.146284  3.5004  0.4880  

Re: [PEDA] Polygon Filled Planes

2003-01-21 Thread Robert M. Wolfe
Thanks Guys,
I would tend to agree about the extra work with multiple big pieces.
It really seems to work well if you keep that mechanical
layer outline of the big plane for ref. Because by the statement
of

 (1) place the inner pours and fill them.
 (2) place the outer pour and fill it.

This would confirm it for me, I was not really 100% sure I needed
to remove the big plane first for editing inner planes or whether it 
was a problem with my system.
But the above 12 would then imply if I need to change
one of the small-inner pours I really do need to delete the outer first
then fix inner and fill it, then replace outer and fill it. 
Usually the outer is an easy shape to recreate so this
should be less work than dealing with multiple planes
to fix one small inner plane.
If the big one is gone while editing the inners ones
it does seem to work very well.

Thanks
Bob Wolfe




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Re: [PEDA] Gerber Import / Viewing in P99SE

2003-01-21 Thread Andy Gulliver
OK, this may be a silly question... but how about using that free copy of
Camtastic that came with P99SE to view the Gerbers?  The 'auto load' works
with just about everything I've thrown at it so far.

Regards,

Andy Gulliver

 -Original Message-
 From: Terry Creer [mailto:[EMAIL PROTECTED]]
 Sent: 21 January 2003 05:48
 To: 'Protel EDA Forum'
 Subject: Re: [PEDA] Gerber Import / Viewing in P99SE


 Thanks for responding Brad and Ian,
   I'm not sure what application the Gerbers were generated in (they
 came from our PCB manufacturer), but I guess you guys are right then.

   Ian - I would appreciate that Macro, if you don't mind :)

 [EMAIL PROTECTED]

 Thanks very much!

 -Original Message-
 From: Ian Capps [mailto:[EMAIL PROTECTED]]
 Sent: Tuesday, 21 January 2003 4:02 PM
 To: Protel EDA Forum
 Subject: Re: [PEDA] Gerber Import / Viewing in P99SE


 Terry

 As Brad as said in his reply the gerbers need to be generated
 from protel in
 the first place to be directly importable.

 For some gerber files you can get away with changing the header and for
 others it takes a bit more fuddling around. I have a word macro
 that I have
 used in the past. It's very clunky but has worked every time if
 you want it
 let me know.

 Ian Capps
[cut]

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Re: [PEDA] Gerber Import / Viewing in P99SE

2003-01-21 Thread Brad Velander
Andy,
I believe you can surmise from various details of Terry's comments,
he is loading some fabricator's Gerbers into Protel to create a new
database. So he wants the Gerber in Protel to form his traces or to act as a
template layer for his routing and generation of a new database.

Sincerely,
Brad Velander.

Lead PCB Designer
Norsat International Inc.
Microwave Products
Tel   (604) 292-9089 (direct line)
Fax  (604) 292-9010
email: [EMAIL PROTECTED]
http://www.norsat.com


 -Original Message-
 From: Andy Gulliver [mailto:[EMAIL PROTECTED]]
 Sent: Tuesday, January 21, 2003 9:31 AM
 To: Protel EDA Forum
 Subject: Re: [PEDA] Gerber Import / Viewing in P99SE
 
 
 OK, this may be a silly question... but how about using that 
 free copy of
 Camtastic that came with P99SE to view the Gerbers?  The 
 'auto load' works
 with just about everything I've thrown at it so far.
 
 Regards,
 
 Andy Gulliver
 

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Re: [PEDA] Polygon Filled Planes

2003-01-21 Thread JaMi Smith
Abd,

Please see below,

JaMi

- Original Message -
From: Abd ul-Rahman Lomax [EMAIL PROTECTED]
To: Protel EDA Forum [EMAIL PROTECTED]
Sent: Monday, January 20, 2003 3:13 PM
Subject: Re: [PEDA] Polygon Filled Planes


 At 03:31 PM 1/20/2003, JaMi Smith wrote:
 Respecting your having one larger Polygon Plane over several smaller
ones, I
 am assuming that you are speaking of the case where the smaller ones are
of
 a different net.
 
 If this is the case, you would then be relying on Protel to not flood
over
 the smaller Polygon Planes simply be virtue of the net being different.
 While this may in fact work, I myself would not rely on it, and would not
 trust Protel to handle it properly in all cases, and would try to work
 around the problem in a different manner.

 The method is reliable. Remember, if Protel were to pour incorrectly, it
 would create error reports. Polygon pours are checked as if they were what
 they are: a pile of individual lines.


I am not quite sure that I want to buy into the reliability just yet.

Protel has been known to do some pretty strange things at some pretty
strange times, and for me, reliability must be demonstrated.

And speaking of Protel reliability, I am not quite sure what exactly Bob
ment in his earlier post respecting an exception error about a .dll with
respect to pcb which he thought was related to the Polygon Plane, and which
apparently no one has really addressed, and just where that plugs into the
who issue of Polygon Planes and reliability.

I use large Polygons as fills on signal layers on most of the high speed
things that I do (usually connected to ground or a supply), and aside from
them bringing Protel to its knees speed-wise, reliability-wise they seem
to be responsible for a large number of the crashes that I have had with
Protel, and hence I am very careful with them, and take my time placing
them.

I find that if I take my time here, that I do not have to come back and
change them or redo them.

 What I have been successful in doing in the past, and more importantly
what
 I feel comfortable and confident about doing, is simply this:
 [...]
 While it takes a little more work to do it this way, I never have to rely
on
 Protel to understand what I really want it to do, and there is no chance
for
 error.

 The method which Mr. Smith describes seems to me to be a *lot* more work.
 The previously given method I will repeat:

 (1) place the inner pours and fill them.
 (2) place the outer pour and fill it.


Yes they do take more time this way, but we are only talking a few minutes
more for each large Polygon, and if you can't spend a few extra minutes on
doing something carefully, then you must not put too much care into your
boards.

One of the benefits that I forgot to mention about doing it this way, is
that you have complete control over your gaps in between Polygon Plane
segments, which allows you do handle different areas differently if you so
desire.

 This method also prevents minor catastrophes which might happen if I
 accidently deleted or renamed an inner Polygon Plane segment and then
 repoured an outer Polygon Plane Segment.

 The catastrophe is truly minor. If one is truly concerned about a pour
 being accidentally changed (remember, DRC will still detect shorts and
 opens), one can simply reduce the pour to primitives.
(Tools/Convert/etc.).


And fixing it can take more time than it would have taken to do it the other
way to begin with.

So how much time did you really save or lose?

Isn't the time issue really minor here anyway?

What if that catastrophe happens to the next guy who works on the board, and
he doesn't understand it?

 In short,  you can draw larger Polygon Planes in smaller overlapping
 segments, providing that they have the same net, and it is actually
 preferable to have some overlap to prevent a gap in the gerbers, but it
is
 not advisable to overlap Polygon Planes which are not intended to be the
 same net.

 Well, it doesn't hurt for there to be an overlap, certainly, but if one is
 designing on-grid using consistent units such that round-off doesn't bite
 you, it isn't necessary. (i.e., if one uses, say, a 1 mil grid for
 primitive placements and uses imperial units for gerber generation and the
 line widths are in mils, no overlap is necessary, the films will fill
 completely with zero gap; in fact, we recommend setting grid to 0 for
 polygon pours, which informs the pour routines to place track at zero
 clearance.


Is this the Lomax Virtual Short now applied to Polygons?

I overlap simply because I have had Protel bite me on this one in the
past, and have actually had a very narrow little gap of about 0.010 and
about 0.200 long, show up between two adjoining segments in a small
finished board, which fortunately was not related to functionality, although
it looked like s***. I tried to find a reason for it in the Protel database
and in the gerbers, all of which said it shouldn't have happened, but rather
I 

Re: [PEDA] Polygon Filled Planes

2003-01-21 Thread JaMi Smith
Bob,

Please see below,

JaMi

- Original Message -
From: Robert M. Wolfe [EMAIL PROTECTED]
To: Protel EDA Forum [EMAIL PROTECTED]
Sent: Tuesday, January 21, 2003 6:22 AM
Subject: Re: [PEDA] Polygon Filled Planes


. . .

 This would confirm it for me, I was not really 100% sure I needed
 to remove the big plane first for editing inner planes or whether it
 was a problem with my system.
 But the above 12 would then imply if I need to change
 one of the small-inner pours I really do need to delete the outer first
 then fix inner and fill it, then replace outer and fill it.
 Usually the outer is an easy shape to recreate so this
 should be less work than dealing with multiple planes
 to fix one small inner plane.
 If the big one is gone while editing the inners ones
 it does seem to work very well.


Respecting whether or not you need to delete or move a big plane or outer
plane so that you can work on some area, either an inner plane in your
case, or simply some traces or component placements or something similar, I
have found the following little trick very effective.

Notwithstanding that there is a plow through planes option somewhere, when
I am working with a Polygon Plane on a signal layer, and I temporarily need
some space around the area that I am working so that I can move or add
something, or do some other editing, I simply select a track segment of
some different net than the Polygon that is in the area on the same layer,
and temporarily change its width to gargantuian, say 500 mils or 1000 mils.
I then repour the large Polygon, which will now repour around the large
track segment. I then go back and reset the track segment to it's original
size, and this gives me a large open hole in the middle of the Polygon Plane
where I can now work unobstructed. When I am all done, I do a final repour
of the original Polygon which will now fill in around the area that I was
working in.

While this may sound like a lot of work or steps, it really isn't, and it
opens up the Polygon so that I can work on it where I need to, and also see
things on other layers that woulf otherwise be obscured, and it should also
work well for your situation of a small inner Polygon Plane also.

Hope this is of help,

JaMi

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[PEDA] perforation

2003-01-21 Thread Edi Im Hof

Hi all

I'm curently designing a panelisied pcb. The panel is not the problem, but 
the break-away-tabs (or however they are called)

I've created following thing:
http://www.ihe.ch/temp/nutzen.pcb

The large pads indicates the start/end points of the router bit.

Is the perforation to strong / to weak / exactly right?
How wide should the border be?
This is a 1.5mm FR4 two sided mixed smd/th board.

The break excess should be less than 0.5mm

Any comments?

TIA
Edi Im Hof






+  IH electronic+  Phone:   ++41 52 320 90 00  +
+  Edi Im Hof   +  Fax: ++41 52 320 90 04  +
+  Doernlerstrasse 1, Sulz  +  URL: http://www.ihe.ch  +
+  CH-8544 Rickenbach-Attikon   +  E-Mail:  [EMAIL PROTECTED]   +
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Re: [PEDA] perforation

2003-01-21 Thread Brad Velander
Edi,
here are a couple of suggestions that I could make.

1)  I would reduce your perforations to 4 drill hits evenly spaced per
tab.
2)  You mention it is mixed SMT and Thru hole. Is it to be wave
soldered? Wave soldering severely weakens the tabs while the board is hot
and the boards may submarine in the wave if the panellized boards droop too
much. IS there a chance for a board carrier if you are wave soldering the
Thruhole parts.
3)  I would align the top and bottom tabs vertically. Then if you do not
have an issue with wave soldering, the board can be packed nearly edge to
edge with a single router pass between two rows of boards (a number of
additional boards per panel, greater efficiency (no frame between boards)
and reduced cost per board).
4)  Border? At the edge of the panel or around each PCB?
At the edge of the panel it is up to the PCB fabricator. Most
fabricators are fine with 1  panel edges, some may allow you to go down to
1/2.
Around each PCB it is an assembly issue. Again it partially goes
back to are you wave soldering. If you are wave soldering you will want more
frame to support the boards when the panel is heated. If you aren't wave
soldering, can you put the boards nearly edge to edge with no frame, just
tabs between them. You should check with the assembly house for other
assembly issues particular to your assembly.

Sincerely,
Brad Velander.

Lead PCB Designer
Norsat International Inc.
Microwave Products
Tel   (604) 292-9089 (direct line)
Fax  (604) 292-9010
email: [EMAIL PROTECTED]
http://www.norsat.com


 -Original Message-
 From: Edi Im Hof [mailto:[EMAIL PROTECTED]]
 Sent: Tuesday, January 21, 2003 1:04 PM
 To: Protel EDA Forum
 Subject: [PEDA] perforation
 
 
 
 Hi all
 
 I'm curently designing a panelisied pcb. The panel is not the 
 problem, but 
 the break-away-tabs (or however they are called)
 
 I've created following thing:
 http://www.ihe.ch/temp/nutzen.pcb
 
 The large pads indicates the start/end points of the router bit.
 
 Is the perforation to strong / to weak / exactly right?
 How wide should the border be?
 This is a 1.5mm FR4 two sided mixed smd/th board.
 
 The break excess should be less than 0.5mm
 
 Any comments?
 
 TIA
 Edi Im Hof

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Re: [PEDA] perforation

2003-01-21 Thread Michael Biggs
Let the manufacture panelize and or creat the breakaways them for you. 

-Original Message-
From: Edi Im Hof [mailto:[EMAIL PROTECTED]]
Sent: Tuesday, January 21, 2003 3:04 PM
To: Protel EDA Forum
Subject: [PEDA] perforation



Hi all

I'm curently designing a panelisied pcb. The panel is not the problem, but 
the break-away-tabs (or however they are called)

I've created following thing:
http://www.ihe.ch/temp/nutzen.pcb

The large pads indicates the start/end points of the router bit.

Is the perforation to strong / to weak / exactly right?
How wide should the border be?
This is a 1.5mm FR4 two sided mixed smd/th board.

The break excess should be less than 0.5mm

Any comments?

TIA
Edi Im Hof






+  IH electronic+  Phone:   ++41 52 320 90 00  +
+  Edi Im Hof   +  Fax: ++41 52 320 90 04  +
+  Doernlerstrasse 1, Sulz  +  URL: http://www.ihe.ch  +
+  CH-8544 Rickenbach-Attikon   +  E-Mail:  [EMAIL PROTECTED]   +
+  Switzerland  +  +



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Re: [PEDA] Polygon Filled Planes

2003-01-21 Thread Robert M. Wolfe
JaMi wrote

And speaking of Protel reliability, I am not quite sure what exactly Bob
ment in his earlier post respecting an exception error about a .dll with
respect to pcb which he thought was related to the Polygon Plane, and which
apparently no one has really addressed, and just where that plugs into the
who issue of Polygon Planes and reliability.

Well Guys,

I am still getting that error on this one design. It is an exception error
and a .dll is mentioned. Can't actually say whether it is related to the
polygon
filled plane. But whenever there is an attempt to rebuild the large one this
error
shows up. It can be ignored or close the application. I can capture the
exact text of the error tomorrow as I do not have that design home at this
time.

I was just trying to see if I was missing a step that needed to be done,
or if there might be other issues at play. I will try to spend a bit more
time with that design tomorrow to possibly shed some more light
on this error.

It cropped up again because the footprints needed to be unlocked
to take care of assembly drawing, an dwhen that is done it wants
to rebuild check everything so the error comes back.

Thanks
Bob





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