Re: [PEDA] Paneling

2003-09-03 Thread John A. Ross
Do not know if I have the energy to answer this one or if its worthwhile
:-)

I actually took Brads point as I do see the 'bean counter' mentality a
lot.

We license out a lot of reference designs & manufacturing kits to other
companies who frequently out source their assembly. But when the design
vs yeild vs manufacturability issues arise due to poor process analysis,
capability or planning, we usually have to go and support it ourselves.

I have found sub contact houses VERY eager to blame the design data or
work instructions instead of looking closer to home, its easier to shift
the problem to some-one elses desk. I believe this is what Brad
encountered.

As for our own manufacturing, it never runs at more than 60% capacity,
but I can deliver a turnkey solution in time scales some would find hard
to believe. It was never our intention to offer the facility for rent to
'in fill' gaps in capacity.

Biggest issue for me is a reliable source of quick turn, high quality
PCBS Assembly is easy, quality PCB fab in a short time at a good
price, that's hard.

John 






> -Original Message-
> From: Abd ul-Rahman Lomax [mailto:[EMAIL PROTECTED] 
> Sent: Thursday, September 04, 2003 12:08 AM
> To: Protel EDA Forum
> Subject: Re: [PEDA] Paneling
> 
> 
> At 08:35 PM 9/2/2003, Brad Velander wrote:
> >Why your company does? Couldn't tell you but I know why most 
> companies don't.
> > Because to a bean counter there is a real and 
> tangible cost to
> > keeping your own assembly facility. To production there is 
> a very real 
> > but less tangible savings to keeping your own assembly 
> facility. A bean 
> > counter can't put an easy figure on problems, headaches, 
> missed project 
> > dates, etc.. So typically the simple solution from the bean 
> counters view 
> > point is to outsource. From production and engineering's 
> viewpoint, they 
> > can put all the figures they want to those less tangible 
> problems but the 
> > bean counters just scoff and won't accept them. A dollar in 
> the bean 
> > counters hand today is better than two dollars tomorrow.
> 
> Wait a minute. "Bean counter" means, in what Mr. Velander wrote, "the 
> profit motive." As I understand what is being said, allegedly 
> there are 
> difficult-to-quantify benefits to having one's in-house 
> assembly facility. 
> Similar arguments might apply to in-house panel 
> silk-screening, in-house 
> printed circuit board manufacture, how about in-house 
> integrated circuit fab?
> 
> Obviously, sometimes the overhead associated with doing it 
> yourself is 
> simply too high. And in-house facilities certainly can 
> include a lot of 
> otherwise avoidable "problems, headaches, missed project dates," etc.
> 
> When an ouside supplier of common goods or services can't 
> meet a required 
> deadline because of lack of capacity or for whatever reason, you can 
> usually find another supplier. When your own in-house 
> facility can't do it, 
> you can always go outside, but if you have an in-house 
> facility, the "bean 
> counters" might not be happy about spending money outside *plus* 
> maintaining an inside facility.
> 
> If your company has enough work to keep a moderate sized 
> assembly operation 
> busy most of the time, it can make sense to do most assembly 
> in-house. But 
> if you set up enough capacity to be able to handle peak 
> loads, you'll have 
> idle equipment and staff most of the time. To solve this, you 
> might take in 
> outside assembly, but then you are running a commercial 
> assembly operation, 
> and I'm sure that any assembler will tell you it's a tough, highly 
> competitive business.
> 
> Before I became a printed circuit designer, I was a printer. 
> Yes, ink on 
> paper. I got into that because I went to work, as an editor, for a 
> publisher. The publisher got the bright idea that he could 
> save money by 
> setting up his own printing plant. His wife had a lot of 
> money, so the 
> capital was not a problem. A half-million dollars later, he 
> had a few books 
> published and a printing plant to run. He could have had the books 
> published for less than a tenth of what he put into it, and I 
> won't even 
> mention the headaches involved in running a printing 
> business. Eventually 
> his wife got tired of pouring cash into the business and it 
> was all shut 
> down and sold off. At a big loss.
> 
> As I said, *if* you have enough work to keep an assembly 
> facility running 
> most of the time, it might make sense to do it inside. Otherwise, 
> generally, no.
> 
> T

Re: [PEDA] Paneling

2003-09-03 Thread Abd ul-Rahman Lomax
At 08:35 PM 9/2/2003, Brad Velander wrote:
Why your company does? Couldn't tell you but I know why most companies don't.
Because to a bean counter there is a real and tangible cost to 
keeping your own assembly facility. To production there is a very real 
but less tangible savings to keeping your own assembly facility. A bean 
counter can't put an easy figure on problems, headaches, missed project 
dates, etc.. So typically the simple solution from the bean counters view 
point is to outsource. From production and engineering's viewpoint, they 
can put all the figures they want to those less tangible problems but the 
bean counters just scoff and won't accept them. A dollar in the bean 
counters hand today is better than two dollars tomorrow.
Wait a minute. "Bean counter" means, in what Mr. Velander wrote, "the 
profit motive." As I understand what is being said, allegedly there are 
difficult-to-quantify benefits to having one's in-house assembly facility. 
Similar arguments might apply to in-house panel silk-screening, in-house 
printed circuit board manufacture, how about in-house integrated circuit fab?

Obviously, sometimes the overhead associated with doing it yourself is 
simply too high. And in-house facilities certainly can include a lot of 
otherwise avoidable "problems, headaches, missed project dates," etc.

When an ouside supplier of common goods or services can't meet a required 
deadline because of lack of capacity or for whatever reason, you can 
usually find another supplier. When your own in-house facility can't do it, 
you can always go outside, but if you have an in-house facility, the "bean 
counters" might not be happy about spending money outside *plus* 
maintaining an inside facility.

If your company has enough work to keep a moderate sized assembly operation 
busy most of the time, it can make sense to do most assembly in-house. But 
if you set up enough capacity to be able to handle peak loads, you'll have 
idle equipment and staff most of the time. To solve this, you might take in 
outside assembly, but then you are running a commercial assembly operation, 
and I'm sure that any assembler will tell you it's a tough, highly 
competitive business.

Before I became a printed circuit designer, I was a printer. Yes, ink on 
paper. I got into that because I went to work, as an editor, for a 
publisher. The publisher got the bright idea that he could save money by 
setting up his own printing plant. His wife had a lot of money, so the 
capital was not a problem. A half-million dollars later, he had a few books 
published and a printing plant to run. He could have had the books 
published for less than a tenth of what he put into it, and I won't even 
mention the headaches involved in running a printing business. Eventually 
his wife got tired of pouring cash into the business and it was all shut 
down and sold off. At a big loss.

As I said, *if* you have enough work to keep an assembly facility running 
most of the time, it might make sense to do it inside. Otherwise, 
generally, no.

The argument that if the plant is inside, one can give priority to one's 
own work ignores the fact that rush work can be done outside as well, 
ordinarily it's enough to toss a few more bundles of cash toward the 
assemblers. It's unlikely that everyone in the business is fully booked!

Similar arguments can apply to in-house printed circuit design. Design load 
tends to vary greatly in small to medium sized companies. If you maintain 
enough staff to do all the work inside, you'll have idle staff much of the 
time. Expensive. My own general suggestion is to qualify a good outside 
designer or design service; a small company might even do all design 
outside, certainly I know many which do. As the company gets large enough 
to keep a designer occupied full-time, then one can be brought on board. 
Still, as the design load will typically vary wildly, there will then be 
times when that designer has too much work, so you'll still use an outside 
service.

There are some engineers who believe that it is necessary to have the 
designer and engineer face-to-face in order to get quality work. It's an 
expensive belief: I've travelled at client expense to attend design 
reviews, and I'd say that most of the time was wasted. Very little was 
accomplished that could not have been accomplished with phone, fax, e-mail. 
Sometimes *less* is accomplished, really. Using fax and e-mail, in 
particular, leaves a record. Face-to-face meetings often don't.

Well, I wandered a bit, didn't I? Let's just say that I've seen a lot of 
money wasted on in-house production when outside services could have done 
as good or better a job at lower cost. If you *are* going to have in-house 
work going on, be sure that the true cost is accounted for, costs such as 
increase of overhead, capitalization of equipment. Sure, there can be 
headaches dealing with outside vendors. But with care in choosing vendors, 
those headaches 

Re: [PEDA] Paneling

2003-09-03 Thread Edi Im Hof
At 21:56 02.09.2003 +0200, you wrote:
Tim Fifield wrote:
>
> When making a panel is it best to do it in Protel or a gerber tool such as
> Camtastic?
I do it with Protel.
select the region, copy.
paste special - array while duplicating designators
and not repouring polygons.
That is it.
You have to be careful about the "automatic layers" such as powerplanes, 
solder- and paste mask. E.g. if you have a design rule to close the paste 
mask on pad X in the component Y, have a very careful look to the copys!
I also don't think this will work with split planes. Never tried.
I usually let the board house do it.

Edi Im Hof

I tend the use a new pcb-file for that with copies
of the perhaps various panel contents.
Rene
--
Ing.Buero R.Tschaggelar - http://www.ibrtses.com
& commercial newsgroups - http://www.talkto.net



+  IH electronic+  Phone:   ++41 52 320 90 00  +
+  Edi Im Hof   +  Fax: ++41 52 320 90 04  +
+  Doernlerstrasse 1, Sulz  +  URL: http://www.ihe.ch  +
+  CH-8544 Rickenbach-Attikon   +  E-Mail:  [EMAIL PROTECTED]   +
+  Switzerland  +  +



* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
* To post a message: mailto:[EMAIL PROTECTED]
*
* To leave this list visit:
* http://www.techservinc.com/protelusers/leave.html
*
* Contact the list manager:
* mailto:[EMAIL PROTECTED]
*
* Forum Guidelines Rules:
* http://www.techservinc.com/protelusers/forumrules.html
*
* Browse or Search previous postings:
* http://www.mail-archive.com/[EMAIL PROTECTED]
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *


Re: [PEDA] Paneling

2003-09-02 Thread Brad Velander
Why your company does? Couldn't tell you but I know why most companies don't.
Because to a bean counter there is a real and tangible cost to keeping your 
own assembly facility. To production there is a very real but less tangible savings to 
keeping your own assembly facility. A bean counter can't put an easy figure on 
problems, headaches, missed project dates, etc.. So typically the simple solution from 
the bean counters view point is to outsource. From production and engineering's 
viewpoint, they can put all the figures they want to those less tangible problems but 
the bean counters just scoff and won't accept them. A dollar in the bean counters hand 
today is better than two dollars tomorrow.

Sincerely,
Brad Velander.

Lead PCB Designer
Norsat International Inc.
Microwave Products
Tel   (604) 292-9089 (direct line)
Fax  (604) 292-9010
email: [EMAIL PROTECTED]
http://www.norsat.com


> -Original Message-
> From: John A. Ross [mailto:[EMAIL PROTECTED]
> Sent: Tuesday, September 02, 2003 4:51 PM
> To: 'Protel EDA Forum'
> Subject: Re: [PEDA] Paneling
> 
> 
> I wonder why we still keep our own production capacity, when the trend
> is to always outsource
> 
> Best Regards
> 
> John A. Ross


* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
* To post a message: mailto:[EMAIL PROTECTED]
*
* To leave this list visit:
* http://www.techservinc.com/protelusers/leave.html
*
* Contact the list manager:
* mailto:[EMAIL PROTECTED]
*
* Forum Guidelines Rules:
* http://www.techservinc.com/protelusers/forumrules.html
*
* Browse or Search previous postings:
* http://www.mail-archive.com/[EMAIL PROTECTED]
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *


Re: [PEDA] Paneling

2003-09-02 Thread John A. Ross
> -Original Message-
> From: Brad Velander [mailto:[EMAIL PROTECTED] 
> Sent: Tuesday, September 02, 2003 11:58 PM
> To: Protel EDA Forum
> Subject: Re: [PEDA] Paneling
> 
> 
> John,
>   not sure if it was clear, I could have worded it 
> better, but I was talking of 2 different PCBs on one panel. I 
> still thought it was a no-brainer. I supplied the P&P files 
> for both boards, the two fiducials were a know X,Y distance 
> apart. Apply the X,Y delta to the second file and oyu have 
> the two files to one original location. Like I said, I 
> thought they were just unwilling, seemed like a simple 
> problem to me. I would have done the fix myself in Excel in 
> an hour or less but they didn't ask and I don't volunteer for 
> extra work these days, I'll be here 16 hours a day!

Sorry Brad

Bit too late in the evening for me.

But still should have been a no brainer for them, most placer off line
software will accept the inputs just as you supplied it, as separate
files, usually there are settings for either multi board/different image
or multi board/same image, even is some of the most low end machines I
have used, and even some of their (still DOS based) software.

Should have taken them less than 15 minutes to load. The time is in
feeder and part no allocation, which is when the BOM xref is sometimes
handy, if you use them all the time they should also be able to build a
default alias or start up file for you, so the info is on record.

I wonder why we still keep our own production capacity, when the trend
is to always outsource

Best Regards

John A. Ross

RSD Communications Ltd
8 BorrowMeadow Road
Springkerse Industrial Estate
Stirling, Scotland FK7 7UW

Tel +44 [0]1786 450572 Ext 225 (Office)
Tel +44 [0]1786 450572 Ext 248 (Lab)
Fax +44 [0]1786 474653
GSM +44 [0]7831 373727

Email   [EMAIL PROTECTED]
WWW http://www.rsd.tv
==
 
 



* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
* To post a message: mailto:[EMAIL PROTECTED]
*
* To leave this list visit:
* http://www.techservinc.com/protelusers/leave.html
*
* Contact the list manager:
* mailto:[EMAIL PROTECTED]
*
* Forum Guidelines Rules:
* http://www.techservinc.com/protelusers/forumrules.html
*
* Browse or Search previous postings:
* http://www.mail-archive.com/[EMAIL PROTECTED]
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *


Re: [PEDA] Paneling

2003-09-02 Thread Dennis Saputelli
this method is the best set of trade offs

esp good pointer is the SAVE-AS

Dennis Saputelli

Ian Wilson wrote:
> 
> On 12:07 AM 3/09/2003, Tim Fifield said:
> >When making a panel is it best to do it in Protel or a gerber tool such as
> >Camtastic?
> >
> >Tim Fifield
> 
> My preferred solution for production boards is to lay up the full panel on
> the board outline layer, including breakoff strips (or v-groove)
> information.  This panel includes outlines for all the individual boards as
> well as any production boarders, tooling holes and break-off holes
> (unplated 0.75mm holes in my case and the only 0.75mm holes in the
> design).  I include dimensions showing the step and repeat.
> 
> Then I lay up the design just in one individual board.  So I have the full
> production panel, but just the one board layed up.  I then get the PCB
> maker to do the step and repeat.
> 
> This gives me control over the production panel, while still allowing me a
> fully editable, synchronisable final design file.  I do not have to muck
> about with separate PCB files for the editable form and the final
> production form (a problem maintaining consistency).  The PCB makers I have
> used to date have been very happy with this.
> 
> Prototype or mixed boards are a different issue - with mixed board panels
> watch out for inconsistent design rules if you are panelising in Protel -
> especially anything to do with layer stackups and and planes.  Remember
> that copying and pasting from one PCB to another does *not* copy the design
> rules - best off using Save-As, at least initially, to create a basis for
> the panel that includes the appropriate manufacturing design rules from one
> of the (hopefully) consistent individual PCB designs.
> 
> Panelising in Protel is a great way to make odd mistakes but can work if
> you keep very switched on.  There are a number of gotchas, but many of us
> do do it.
> 
> Ian

-- 
Dennis Saputelli

  = send only plain text please! - no HTML ==
___
Integrated Controls, Inc.   www.integratedcontrolsinc.com  
2851 21st Streettel: 415-647-0480
San Francisco, CA 94110 fax: 415-647-3003


* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
* To post a message: mailto:[EMAIL PROTECTED]
*
* To leave this list visit:
* http://www.techservinc.com/protelusers/leave.html
*
* Contact the list manager:
* mailto:[EMAIL PROTECTED]
*
* Forum Guidelines Rules:
* http://www.techservinc.com/protelusers/forumrules.html
*
* Browse or Search previous postings:
* http://www.mail-archive.com/[EMAIL PROTECTED]
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *


Re: [PEDA] Paneling

2003-09-02 Thread Ian Wilson
On 12:07 AM 3/09/2003, Tim Fifield said:
When making a panel is it best to do it in Protel or a gerber tool such as
Camtastic?
Tim Fifield
My preferred solution for production boards is to lay up the full panel on 
the board outline layer, including breakoff strips (or v-groove) 
information.  This panel includes outlines for all the individual boards as 
well as any production boarders, tooling holes and break-off holes 
(unplated 0.75mm holes in my case and the only 0.75mm holes in the 
design).  I include dimensions showing the step and repeat.

Then I lay up the design just in one individual board.  So I have the full 
production panel, but just the one board layed up.  I then get the PCB 
maker to do the step and repeat.

This gives me control over the production panel, while still allowing me a 
fully editable, synchronisable final design file.  I do not have to muck 
about with separate PCB files for the editable form and the final 
production form (a problem maintaining consistency).  The PCB makers I have 
used to date have been very happy with this.

Prototype or mixed boards are a different issue - with mixed board panels 
watch out for inconsistent design rules if you are panelising in Protel - 
especially anything to do with layer stackups and and planes.  Remember 
that copying and pasting from one PCB to another does *not* copy the design 
rules - best off using Save-As, at least initially, to create a basis for 
the panel that includes the appropriate manufacturing design rules from one 
of the (hopefully) consistent individual PCB designs.

Panelising in Protel is a great way to make odd mistakes but can work if 
you keep very switched on.  There are a number of gotchas, but many of us 
do do it.

Ian



* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
* To post a message: mailto:[EMAIL PROTECTED]
*
* To leave this list visit:
* http://www.techservinc.com/protelusers/leave.html
*
* Contact the list manager:
* mailto:[EMAIL PROTECTED]
*
* Forum Guidelines Rules:
* http://www.techservinc.com/protelusers/forumrules.html
*
* Browse or Search previous postings:
* http://www.mail-archive.com/[EMAIL PROTECTED]
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *


Re: [PEDA] Paneling

2003-09-02 Thread Brad Velander
John,
not sure if it was clear, I could have worded it better, but I was talking of 
2 different PCBs on one panel. I still thought it was a no-brainer. I supplied the P&P 
files for both boards, the two fiducials were a know X,Y distance apart. Apply the X,Y 
delta to the second file and oyu have the two files to one original location. Like I 
said, I thought they were just unwilling, seemed like a simple problem to me. I would 
have done the fix myself in Excel in an hour or less but they didn't ask and I don't 
volunteer for extra work these days, I'll be here 16 hours a day!

Sincerely,
Brad Velander.

Lead PCB Designer
Norsat International Inc.
Microwave Products
Tel   (604) 292-9089 (direct line)
Fax  (604) 292-9010
email: [EMAIL PROTECTED]
http://www.norsat.com



> -Original Message-
> From: John A. Ross [mailto:[EMAIL PROTECTED]
> Sent: Tuesday, September 02, 2003 2:54 PM
> To: 'Protel EDA Forum'
> Subject: Re: [PEDA] Paneling
> 
> 
> 
> Brad,
> 
> Sounds as if they were just un-willing, in my limited experience, the
> normal method to program Placement machines for panelled images, is to
> only supply placement information for a single circuit with a suitable
> zero point, preferably a fiducial mark. For no other reason than to
> avoid errors.
> 
> Only additional information I have had to supply other companies as a
> courtesy, is a 3 column XLS files which has a full part 
> number mapped to
> the part reference in the PP file and also the package information
> (8/12/16mm tape, matrix tray).
> 
> The same fiducial mark is used as a reference point for all other
> images, the step/repeat information only being a single entry in the
> placement file per circuit.
> 
> As a luxury on some lines, it is usually possible to also add 'bad'
> marks, which the placement machine / AOI can look at before starting a
> run, and if the bad mark is blocked by label or black marker, the
> placement machine can skip placement of the 'bad' circuit on 
> the panel.
> There can be many reasons for skipping a circuit, it does not actually
> have to be electrically bad.
> 
> We do this all the time on our own machines, but also on 
> those owned by
> our partners Universal/Fuji/Panasonic/Philips...
> 
> Best Regards
> 
> John A. Ross


* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
* To post a message: mailto:[EMAIL PROTECTED]
*
* To leave this list visit:
* http://www.techservinc.com/protelusers/leave.html
*
* Contact the list manager:
* mailto:[EMAIL PROTECTED]
*
* Forum Guidelines Rules:
* http://www.techservinc.com/protelusers/forumrules.html
*
* Browse or Search previous postings:
* http://www.mail-archive.com/[EMAIL PROTECTED]
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *


Re: [PEDA] Paneling

2003-09-02 Thread John A. Ross
> -Original Message-
> From: Brad Velander [mailto:[EMAIL PROTECTED] 
> Sent: Tuesday, September 02, 2003 9:23 PM
> To: Protel EDA Forum
> Subject: Re: [PEDA] Paneling
> 
 snippy -
>   One pro for panelizing in Protel, at least with the fab 
> shop we were just recently using. You can generate a P&P for 
> all boards using 1 reference location. The caveat, unless you 
> do something special, you will have duplicate designators 
> that will cause pains for P&P, assembly & inspection. The 
> shop we recently used was unable (or unwilling) to edit two 
> P&P files giving them a common reference and combining the 
> P&P files. (I don't know exactly why so don't ask, I thought 
> it was a no-brainer, they complained and actually ran the 
> board through P&P twice. Once for each board on the panel (2-up).)

Brad,

Sounds as if they were just un-willing, in my limited experience, the
normal method to program Placement machines for panelled images, is to
only supply placement information for a single circuit with a suitable
zero point, preferably a fiducial mark. For no other reason than to
avoid errors.

Only additional information I have had to supply other companies as a
courtesy, is a 3 column XLS files which has a full part number mapped to
the part reference in the PP file and also the package information
(8/12/16mm tape, matrix tray).

The same fiducial mark is used as a reference point for all other
images, the step/repeat information only being a single entry in the
placement file per circuit.

As a luxury on some lines, it is usually possible to also add 'bad'
marks, which the placement machine / AOI can look at before starting a
run, and if the bad mark is blocked by label or black marker, the
placement machine can skip placement of the 'bad' circuit on the panel.
There can be many reasons for skipping a circuit, it does not actually
have to be electrically bad.

We do this all the time on our own machines, but also on those owned by
our partners Universal/Fuji/Panasonic/Philips...

Best Regards

John A. Ross

RSD Communications Ltd
8 BorrowMeadow Road
Springkerse Industrial Estate
Stirling, Scotland FK7 7UW

Tel +44 [0]1786 450572 Ext 225 (Office)
Tel +44 [0]1786 450572 Ext 248 (Lab)
Fax +44 [0]1786 474653
GSM +44 [0]7831 373727

Email   [EMAIL PROTECTED]
WWW http://www.rsd.tv
==
 
 



* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
* To post a message: mailto:[EMAIL PROTECTED]
*
* To leave this list visit:
* http://www.techservinc.com/protelusers/leave.html
*
* Contact the list manager:
* mailto:[EMAIL PROTECTED]
*
* Forum Guidelines Rules:
* http://www.techservinc.com/protelusers/forumrules.html
*
* Browse or Search previous postings:
* http://www.mail-archive.com/[EMAIL PROTECTED]
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *


Re: [PEDA] Paneling

2003-09-02 Thread John A. Ross
> -Original Message-
> From: Tim Fifield [mailto:[EMAIL PROTECTED] 
> Sent: Tuesday, September 02, 2003 3:07 PM
> To: Protel EDA Forum
> Subject: [PEDA] Paneling
> 
> When making a panel is it best to do it in Protel or a gerber 
> tool such as Camtastic?

Tim

Depends what you want to do and if the board will be large volume or
not. 

Some pcb suppliers will prefer to panel themselves in which case you
will need to supply them with any data you might need such as waste
strips for conveyor clearances, tooling holes for auto insertion
machines, breakouts, slots/routs/v scores and so on. PCB houses do this
all the time as most production is panelled anyway, they just supply it
to you as single circuits.

If you want to do it yourself, you will need to sacrifice an electrical
DRC as Protel does not support DRC properly of arrays as no net
information is retained on the copied array, when the panel is built up
in the PCB editor.

Usually if I am going to supply panel instructions or prepared panels I
will copy the original PCB after complete DRC, to a new file with a
different name. I would then, after making all layers active &
primitives visible, copy the images into the format of array I wanted
and add all waste strips, tooling holes, scores, fiducial markings, bad
marks etc.

If you do not want to actually panel the image completely, then you
could add the panel instructions on different mechanical layers on the
original PCB file, such as set the image relative origin within the
board outline (such as on a fiducial mark or hole) and just mark the
origins for the pasted images and let the PCB house apply their edits to
the single image (which you can still DRC) and then they can past the
array as you instructed. 

The process is more or less the same in Camtastic or other cam tool if
you do it yourself.

But most importantly the panelled image should be engineered for the
production environment that it will be used in as the DFM rules for
those processes / plant will dictate the actual array construction
somewhat more than normal.

When designing the method to 'break out' the panels, consider also the
force that needs to be exerted to snap off from a V score (board
flex/torsion, undue stress on fine pitch parts, BGA or ceramic/MLC
parts) after assembly or at least allow clearance for a PCB
separator/shears. If you make routs with key ways for break out,
remember to keep them small enough to avoid flex in the wave, or solder
floods (mixed tech boards) and also you might need some fixed tooling
under a badly panelled board for some placement machines (usually just a
temporary 'table' which snugs the underside of the board before
placement) or automatic printers (vac platform) as you may experience
'bounce' during print / placement as the board will not be as rigid as
you might think.

Depends on the board of course, as a panelled 60 x 100 mm board panelled
3 x 3 up with a V score will have completely different characteristics
than a  3 x 3 up with routs / break outs.

Hope this helps in some way.

Best Regards

John A. Ross

RSD Communications Ltd
8 BorrowMeadow Road
Springkerse Industrial Estate
Stirling, Scotland FK7 7UW

Tel +44 [0]1786 450572 Ext 225 (Office)
Tel +44 [0]1786 450572 Ext 248 (Lab)
Fax +44 [0]1786 474653
GSM +44 [0]7831 373727

Email   [EMAIL PROTECTED]
WWW http://www.rsd.tv
==
 
 
 








> 
> Tim Fifield
> 
> 
> 



* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
* To post a message: mailto:[EMAIL PROTECTED]
*
* To leave this list visit:
* http://www.techservinc.com/protelusers/leave.html
*
* Contact the list manager:
* mailto:[EMAIL PROTECTED]
*
* Forum Guidelines Rules:
* http://www.techservinc.com/protelusers/forumrules.html
*
* Browse or Search previous postings:
* http://www.mail-archive.com/[EMAIL PROTECTED]
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *


Re: [PEDA] Paneling

2003-09-02 Thread Brad Velander
Tim,
the other responses I have seen are fine but one other issue is: how likely is 
it that one PCB would change? How much trouble will this cause with the other boards 
in the panel. I have to assume that you will keep individual copies of the PCBs for 
editing and changes down the road. One doesn't want to work in huge duplicated 
databases, with duplicated designators or nets.

One pro for panelizing in Protel, at least with the fab shop we were just 
recently using. You can generate a P&P for all boards using 1 reference location. The 
caveat, unless you do something special, you will have duplicate designators that will 
cause pains for P&P, assembly & inspection. The shop we recently used was unable (or 
unwilling) to edit two P&P files giving them a common reference and combining the P&P 
files. (I don't know exactly why so don't ask, I thought it was a no-brainer, they 
complained and actually ran the board through P&P twice. Once for each board on the 
panel (2-up).)

Sincerely,
Brad Velander.

Lead PCB Designer
Norsat International Inc.
Microwave Products
Tel   (604) 292-9089 (direct line)
Fax  (604) 292-9010
email: [EMAIL PROTECTED]
http://www.norsat.com



> -Original Message-
> From: Tim Fifield [mailto:[EMAIL PROTECTED]
> Sent: Tuesday, September 02, 2003 7:07 AM
> To: Protel EDA Forum
> Subject: [PEDA] Paneling
> 
> 
> When making a panel is it best to do it in Protel or a gerber 
> tool such as
> Camtastic?
> 
> Tim Fifield


* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
* To post a message: mailto:[EMAIL PROTECTED]
*
* To leave this list visit:
* http://www.techservinc.com/protelusers/leave.html
*
* Contact the list manager:
* mailto:[EMAIL PROTECTED]
*
* Forum Guidelines Rules:
* http://www.techservinc.com/protelusers/forumrules.html
*
* Browse or Search previous postings:
* http://www.mail-archive.com/[EMAIL PROTECTED]
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *


Re: [PEDA] Paneling

2003-09-02 Thread Rene Tschaggelar
Tim Fifield wrote:
> 
> When making a panel is it best to do it in Protel or a gerber tool such as
> Camtastic?

I do it with Protel.
select the region, copy.
paste special - array while duplicating designators 
and not repouring polygons.
That is it.
I tend the use a new pcb-file for that with copies 
of the perhaps various panel contents.

Rene
-- 
Ing.Buero R.Tschaggelar - http://www.ibrtses.com
& commercial newsgroups - http://www.talkto.net


* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
* To post a message: mailto:[EMAIL PROTECTED]
*
* To leave this list visit:
* http://www.techservinc.com/protelusers/leave.html
*
* Contact the list manager:
* mailto:[EMAIL PROTECTED]
*
* Forum Guidelines Rules:
* http://www.techservinc.com/protelusers/forumrules.html
*
* Browse or Search previous postings:
* http://www.mail-archive.com/[EMAIL PROTECTED]
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *


Re: [PEDA] Paneling

2003-09-02 Thread Ralph Garvin
 In my experience, it depends on the volume of production.
  If large, best to see what the pcb house recommends to 
 get the best price... 
 If small then do it in gerber tool in such a way to minimize 
  setup time on the line etc etc...

 ralph garvin

-Original Message-
From: Tim Fifield [mailto:[EMAIL PROTECTED]
Sent: Tuesday, September 02, 2003 9:07 AM
To: Protel EDA Forum
Subject: [PEDA] Paneling


When making a panel is it best to do it in Protel or a gerber tool such as
Camtastic?

Tim Fifield





* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
* To post a message: mailto:[EMAIL PROTECTED]
*
* To leave this list visit:
* http://www.techservinc.com/protelusers/leave.html
*
* Contact the list manager:
* mailto:[EMAIL PROTECTED]
*
* Forum Guidelines Rules:
* http://www.techservinc.com/protelusers/forumrules.html
*
* Browse or Search previous postings:
* http://www.mail-archive.com/[EMAIL PROTECTED]
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *