I'm overhauling a 62/63 stale-air 40HP for my beetle right now.  I'm 
installing later heads (square rocker bosses) and 83mm big-bore pistons and 
cyls.  I found that my deck measured .040" (2.25mm) and my stock head has 
45cc's combustion chamber volume.  This results in a 7.1.1 CR, which 
requires 87 octane gas minimum.  I'm installing black cool tins under the 
cyls, and have checked the thermostatic bellows for proper opening @ 150*.
   If your head CC is 40 to 43cc's due to fly-cutting,  then semi-hemi 
cutting the heads and/or 'sinking' the valves will increase the volume to 
lower the CR. The 77mm stock cyls don't have the luxury of having shims 
available, but the 83mm big-bores will use the same shims as a stock 1600cc 
engine with 87mm cyls.
  Boston Bob told me that the limited length of the intake manifold won't 
allow you to shim the cyls very much, if at all.
  I'm sending you my spreadsheet in a pmail.
  Thanks for the reminder to use later rockers, Marc.

Mike B.

----- Original Message ----- 
From: <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Wednesday, April 30, 2008 12:44 AM
Subject: [vintagvw] 40 horse expert 1961-1965 beetles


> Ok,I going to restore my uncles 1963 beetle. I have the original engine
> which I'm going to rebuild.It came with boxes of the  parts. I  have a 
> pair of
> fresh(less then 2000 miles on them) rebuilt heads with the  long rocker 
> studs.It
> is my understanding, that back in the day these  engines had a high 
> cylinder
> head failure rate.Now,I also have a  pair of remanufactured  1965 40 horse
> heads and the correct  cylinder head studs to up grade the engine case .I 
> have a
> few opinions here  ,should I use the long stud heads,up-grade with the 
> short
> stud rocker   kit and shim the barrels to lower the CR. Or maybe just use 
> the
> 1965 heads,have  them semi-hemi cut to lower CR ,install the correct 
> cylinder
> head studs and go  that way.What do you think? Engine will have new oil
> pump,piston &  cylinders,rebuilt rods,cam,lifters,new bearings etc.Car 
> will be driven
> only for  recreation.
>
>
>
> **************Need a new ride? Check out the largest site for U.S. used 
> car
> listings at AOL Autos.
> (http://autos.aol.com/used?NCID=aolcmp00300000002851)
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