Hello Asad!  Haven't heard from you in a very long time so I'm glad to see 
you're still with us!

It is entirely possible that something has fallen into the flywheel gear 
teeth and wedged itself between the teeth and the bell-housing.

I would just pull the engine and while it's out, fix that starter bushing in 
the transmission.

Then to remedy your hard start issues with the increased resistance in the 
wiring causing the solenoid to not want to activate, go here and read up on 
this rather cheap fix: 
http://www.thesamba.com/vw/forum/viewtopic.php?t=421220

Keep us posted!

NQ 

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