NQ and All,

Now this is how I recall finding the VintagVW list 10+ years ago, a group of 
friendly and helpful people always looking to find a way to make other's lives 
a little easier.  A friendship that transcends lots of years and miles.  Bill 
May made me a believer!

Asad- Please let us know how that meeting goes tomorrow

Ray

 


 

 

-----Original Message-----
From: asad ishaque <[email protected]>
To: vw mailing list <[email protected]>
Sent: Wed, May 18, 2011 8:01 pm
Subject: Re: [vintagvw] Motor locked up.




Thanks to all of you for the warm welcome back!!



    I am most grateful and amazed that I/we (my brother and I) were actually 

being missed by many. This feels like returning home after a long time to 

family, our VW aircooled family! 



    My Hotmail account is no longer my primary email but I do read the posts 

every once in a while and do wish I chime into the discussions more often. Can 

share a lot of the local VW happenings here which would be of interest to all.



   I read all comments and pondered over. Seems like the two top possibilities 

are something wedged between the flywheel and Bell housing (maybe like you say 
a 

TO bearing clip which came loose when I pushed the car while in gear to 

disengage the starter motor??). Or something to do with the Valve train 

assembly. Have still not had time to dig deeper into this mystery as my work 

hours are odd nowadays. I plan to crawl under the car and take a good look with 

the valve covers off. I did try to turn the crank pulley good though not really 

in the opposite direction but it did not budge even a fraction of a millimeter. 



   I dont know why but have been having this 'gut feeling' it would turn out to 

be something stupidly simple rather than something as horrid as a broken 

crankshaft. Lets see, shall share definitely.



   I have invited an old timer Vdub mechanic over to my place tomorrow and 
would 

see what he has to say. Id like to inspect the valve assys before he comes to 

narrow things down.



  Now I'm sitting planning a bit ahead. I did have quite a few things lined up 

so if I do need to pull the motor, Id have plenty to do. Im thinking maybe this 

is an opportunity thrust upon me, very politely, by the VW gods! The car lives 

up to its nickname of 'Trusty', not breaking down on the road to leave me 

stranded! Below is a list of 'things to do' if I pull the motor:



1. Replace leaky main oil seal (have a German replacement in my stash, just 

arrived from Canada)

2. Fix some mysterious exhaust leaks. Seem to be from one of the joints as all 

components are solid. Bug has stopped fweeming lately.

3. Toss out the J tubes we had used as no decent heat exchange boxes were 

available. Now I have a pair of good heater boxes in the attic.

4. Inspect the clutch. Have brand new Brazilian clutch and pressure plate in my 

stash (a lucky local bone yard find from an unfinished project which ended up 

with the scrappers. Half price!).

5. Maybe, just maybe pull the heads off to fix some oil leaks and fix a single 

stud which was bad after the overhaul several years ago. This was perhaps the 

only corner we cut, after great contemplation back then.

6. New piston rings etc if no 5 happens.

7. Have nice push rod tube seals too in from Canada which can go on if no 5 

happens.

8. Put in a new starter bushing. Btw, folks may find it interesting that some 

local Dub specialists can change this with the engine on the car. Its a neat 

trick I can describe.

9. Maybe I'm forgetting something?? But I know if I put my hands into this, one 

things going to lead to a lot of things!!



     This is not all. I have a 'spare' 1967 vintage engine and gearbox in my 

stash too. Engine can be bolted right on till the current unit gets the needed 

TLC so car is not off the road for long.



     Also, have some issues to sort on the gearbox itself. The nose cone has 

miles of play in the hockey stick. The brass bushing even comes loose and 

wiggles around. Sloppy shifter to which I'm used to, unfortunately. Sometimes 

the reverse gear slips to neutral. Any thougths whether this is due to a bad 

reverse or may be a consequence of the hockey stick play?? How can I be sure, 

without tearing the whole box open, something which gives me nightmares as not 

familiar with the intricacies. 



    Some questions: Can I swap the nose cone off the gear box with the unit on 

the car?? I have a small collection of nose cones now. How hard is it to take 

the gearbox off?? Its a swing axle 68 bug. Would the rear wheel alignment get 

disturbed if the gearbox is taken off or played around with?? I also must 
change 

all the three mounts while I'm at this.



   All thoughts shall be highly appreciated.



Best wishes and warm regards to all,



Asad



Karachi, Pakistan.

   









> From: [email protected]

> To: [email protected]

> Date: Wed, 18 May 2011 04:08:27 -0700

> Subject: Re: [vintagvw] Motor locked up.

> 

> my friends 63 panel bus had "locked up" right after he turned off his

> engine. upon pulling engine we found a throwout bearing clip wedging the

> flywheel. reinstalled the throwout bearing with new TO clips and driving it

> everyday 20 miles each way.

> 

> -----Original Message-----

> From: [email protected]

> [mailto:[email protected]] On Behalf Of No Quarter

> Sent: Tuesday, May 17, 2011 3:30 PM

> To: Air-Cooled Volkswagen Discussion List

> Subject: Re: [vintagvw] Motor locked up.

> 

> Hello Asad!  Haven't heard from you in a very long time so I'm glad to see 

> you're still with us!

> 

> It is entirely possible that something has fallen into the flywheel gear 

> teeth and wedged itself between the teeth and the bell-housing.

> 

> I would just pull the engine and while it's out, fix that starter bushing in

> 

> the transmission.

> 

> Then to remedy your hard start issues with the increased resistance in the 

> wiring causing the solenoid to not want to activate, go here and read up on 

> this rather cheap fix: 

> http://www.thesamba.com/vw/forum/viewtopic.php?t=421220

> 

> Keep us posted!

> 

> NQ 

> 

> _______________________________________________

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