Alan,

Epoxy and glass is a bit different than G10 (which is technically
fiberglass and epoxy.)  The rated compression and deflection strength are
competitive with any other material.  Especially when you get to the 1/2
inch thickness.

No?

Josh Muckley
S/V Sea Hawk
1989 C&C 37+
Solomons, MD

On Thu, Aug 27, 2020, 18:35 ALAN BERGEN via CnC-List <cnc-list@cnc-list.com>
wrote:

> Don't use epoxy/glass to replace the wedges. There's tremendous pressure
> on them when the keep bolts are tightened, and they won't hold up. Have
> them made out of stainless.
>
> Alan Bergen
> 35 Mk III Thirsty
> Rose City YC
> Portland, OR
>
>
>
> On Thu, Aug 27, 2020 at 2:31 PM Dave S via CnC-List <cnc-list@cnc-list.com>
> wrote:
>
>> Plenty of detail on keel work here- mine and others.
>>
>>
>> https://cncwindstar.blogspot.com/p/c-33-mk-ii-keel-and-mast-step-work.html?m=1
>> <https://urldefense.com/v3/__https://cncwindstar.blogspot.com/p/c-33-mk-ii-keel-and-mast-step-work.html?m=1__;!!LIr3w8kk_Xxm!9-CDindOcxAQN2R4qFnUPdZ3BJMEv42YRT5k_1ajVsg1sQAYGHOmVyV9bid3QAL4Zqg$>
>>
>> I think any sense epoxy/glass would be fine to replace the wedges.
>>
>> You can also use ‘tack tape’ reversed to protect the bolts.  One
>> advantage of this vs  wax is you can build layers for clearance.
>>
>> Good luck with the project!
>>
>> Dave
>> 33-2 (same dna as the 35-3)
>>
>> Sent from my iPhone
>>
>> On Aug 27, 2020, at 2:10 PM, David Swensen <ka123dswense...@gmail.com>
>> wrote:
>>
>> 
>>
>>
>> Fellow listers,
>> I have moved Freya to my backyard and started work on the keel hull
>> joint. She has on the hard for about 4 weeks. I opened up thekeel hull
>> joint and have raised the hull a few inches.   The forward bolt is still
>> draining ( and it smells?).
>> The most aft bolt is the one that was leaking enough to set off my bilge
>> pump every 4 minutes. The inside of the hull was compressed under the
>> washers on this bolt. I think this will need to be ground out and filled
>> I have added a link to some pictures.
>>
>> https://photos.app.goo.gl/uoZHWJbR2jH8Wb6F6
>> <https://urldefense.com/v3/__https://photos.app.goo.gl/uoZHWJbR2jH8Wb6F6__;!!LIr3w8kk_Xxm!9-CDindOcxAQN2R4qFnUPdZ3BJMEv42YRT5k_1ajVsg1sQAYGHOmVyV9bid3gOVC0L8$>
>>
>>
>> My questions:
>>
>> I cannot lift the hull entirely off of the keel. Any suggestions on how
>> to repair the compressed area without epoxy bonding to the  bolt?  I was
>> planning on a 1/2 inch G10 backing plate before putting  the washers on.
>>
>> It looks like I will need to excavate the space under the mast step. It
>> feels and sounds solid, but apparently there is water inside, because it is
>> still draining.  What is the best material to fill this space?
>>
>> Two of the middle bolts had aluminum wedges under the washers because of
>> the angle of the keel sump. One was corroded to dust. There was not much
>> left of the other. Can I use G10 to replace these, or should I have them
>> fabricated from stainless steel?.
>>
>> One of the pictures shows the placement of the jackstands. I am open to
>> input on their placement. Is it sufficient to hold the hull for an extended
>> time?
>>
>> Thanks for any input.
>>
>> David Swensen
>> Freya   35 MK 3
>> On the Hard in Beverly, MA
>>
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>>
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>>
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