A quick question on this Dennis: what tool do you use to create the 5:1 chamfer?

Thanks,
Randy

> On Jun 4, 2026, at 10:57 PM, Randy Stafford via CnC-List 
> <[email protected]> wrote:
> 
> Thank you Dennis, I understand your instructions.  I’m getting that feeling 
> I’m about to learn and do something new :)
> 
> Cheers,
> Randy
> 
>> On Jun 4, 2026, at 1:56 PM, Dennis C. via CnC-List <[email protected]> 
>> wrote:
>> 
>> First, I think the deck is cored but it does not extend completely to the 
>> toe rail stopping a few inches short.
>> 
>> Second, what Dave said.  First, clean up the two holes a bit.  Bevel the 
>> edges to at least 5:1.
>> 
>> Then lay up some glass on waxed paper with epoxy or vinylester resin about 
>> 3/16-1/4 inch thick, cut it to fit from underneath with at least an inch or 
>> so outside the hole where you can.  Epoxy them in place using thickened 
>> epoxy.  Maybe apply with a notched trowel to get ridges.
>> 
>> Then fill and smooth the deck from above.  Cut pieces of glass, lay them in 
>> the hole dry, then apply epoxy or resin to the edges of the bevel but not 
>> beyond.  Let cure then trim any glass threads around the edges by carefully 
>> sanding.
>> 
>> Smooth with putty and two part glazing putty.
>> 
>> --
>> Dennis C.
>> Touche' 35-1 #83
>> Mandeville, LA
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