I find the best way now to check bearings (as I am blind these days) put
tension on the arm and feel top and bottom bearings to make sure they make
contact at the same time.

I have a stop for the handle which I must take a photo of and all agree is
is great and makes prop change real easy !00% success every time even for
the dummies can do it

Ian M



2009/1/29 Brian Marshall <[email protected]>

>  Hi Rob,
> Thanks for the good advice.
> Yep... they're checked. It seems our problem this time  was that that prop
> change bracket got slightly twisted so that its elbow began rubbing on the
> plate too! The tell tale sign was that the slight grinding noise(whilst
> turning the prop by hand) stopped as we also coarsened the prop as it slowly
> turned. Anyway hopefully all's well now...lesson learned and a painless fix.
>
> Cheers Brian M
>
> ----- Original Message -----
> *From:* Rob Thompson <[email protected]>
> *To:* [email protected]
> *Sent:* Thursday, January 29, 2009 10:37 AM
> *Subject:* [DOG mailing list] prop fitting cracks
>
>   Have you checked that the bearings (in the prop change lever that
> contacts the prop brake plate) are contacting the plate surface at exactly
> the same time?
> All three dimonas that Nigel and I did up  were way out  and the only way
> to adjust them was to slightly elongate the 4 holes that bolt the prop
> change bracket and the oil filler together. This meant the change mechanism
> could be adjusted whilst the 4 bolts were loose.
> When one bearing contacts before the other it puts a significant uneven
> load on the spinning plate which could be responsible for some of these
> failures.
> Rob
>
> PO Box 129,
> Lawson, NSW, 2783.
> mobile 0429 493828
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
> .............................................
>
> --- On *Tue, 27/1/09, Ian Mc Phee <[email protected]>* wrote:
>
>
> From: Ian Mc Phee <[email protected]>
> Subject: Re: [DOG mailing list] Dimona Master Cylinder
> To: [email protected]
> Received: Tuesday, 27 January, 2009, 12:48 AM
>
> Thanks Nigel for brake details.
>
> Enc are 2 parts which we have had trouble with in h36
>
> (i) is the plate at front of prop.  In talking to Eric Weston he has not
> seen it before but would seem it is now the weak point of the system since
> the rods have been increased from 6mm to 8mm at last service.  It is easy to
> replace but you need to talk to Eric for the correct setup.
>
> (ii) is the plate at front where the wires connect to.  Interesting I
> noticed recently tension was regularly changing - it had a crack and was
> getting worse.  I took it to local aircraft welder and he did his usual
> perfect job but identified the crack starts from the inner corner.  He added
> extra weld to increase radius of corner and says that will fix it.
>
> Originally people thought I had the wires too slack then think I went to
> other extreme.  I painted bracket white which shows up a crack early.  Also
> white is good for engine mounts Even Yellow will mask the brown colour of a
> crack.
>
> (JV yes I will get in note on same -both happened last week!! and each was
> fixed within 48 hours)
>
> Another is I have had trouble with airswitch (in the old Bergfalke days
> they would last 10 years) so now I run the VDO hour meter from a microswitch
> on the throttle.  It is great in that if you taxi slow then you do not pay
> but if you taxi fast then pay.
>
> With our Sauer we recently found they fitted the wrong high speed jets in
> the bings.  Now we have gone one size bigger than standard (sauer supplied)
> and now it is the coolest aircooled engine I have ever flown and we have
> digital CHT with shock cooling.  The latent heat of vaporisation really does
> work and cools engine.  Also now on full power the EGT is low but if you cut
> throttle back 2 or 3 cm it peaks.  The oil cooler on underside cowl like
> G109B works much better than on top of engine.  I am so impressed with it
> that I am adding same to Motorfalke.
>
> I am also impressed with the Blue oil and petrol hose that John Viney
> recommends - got mine from Sydney at about $22/m
>
> Ian M
>
>
>
>
>
> 2009/1/26 Nigel Baker 
> <[email protected]<http://mc/[email protected]>
> >
>
>>
>> Hi All.
>> Welcome to Ian Patching who is now endorsed on type and thus a Dimona User
>> and now on this list.
>>
>> I am answering a question from Macca and Brian at Byron. Putting it on the
>> list means it is in the archive for future reference. I checked the Air
>> Spruce site and it has changed since I last visited. The pics have changed
>> but I make the Master Cylinder to be the 10-5. Previously the image showed
>> the brake valve lever etc but now it is just indicative but I think this is
>> the item required going by the description and the pic. E.G. the only thing
>> missing in the pic is the brake valve but it is defined in the description.
>> http://www.aircraftspruce.com/catalog/lgpages/cleve_mbrakecyl.php
>> Note the unit comes fitted with seals suitable for "aircraft hydraulic
>> fluid" NOT "car brake fluid"
>> You need to change the O'Rings to run car brake fluid if that is what your
>> aircraft is using.
>> Hope this is of help.
>> Cheers.
>> Nige.
>>
>
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