I have no experience with this, but another idea might be to use a laser cutter 
to create a mold which could be used to cast the gasket. I found this urethane 
rubber product that might work for the gasket part:

http://www.smooth-on.com/Urethane-Rubber-an/c6_1117_1147/index.html 
<http://www.smooth-on.com/Urethane-Rubber-an/c6_1117_1147/index.html>

Bob



> On Apr 9, 2015, at 7:01 AM, Jason Plumb <[email protected]> wrote:
> 
> What about using sculpey or a similar clay or putty that cures at room temp? 
> Makes me wonder if there is one that doesn't cure as solid as sculpey...
> 
> Maybe that as a first step and then some caulk to finish it up?
> 
> On April 9, 2015 4:45:45 AM PDT, Paul Stoffregen <[email protected]> wrote:
> On 04/09/2015 12:51 AM, Pavel Kirkovsky wrote:
>  What application is the gasket for? Is plain old gasket paper unsuitable?
> 
> Mostly for making water and dust resistant electronics enclosures. When 
> I say "dust", think 40 MPH winds in a white-out at Burning Man....
> 
> 
> 
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