On Friday 07 June 2013 09:38:38 Michael Haberler did opine:

> Am 07.06.2013 um 11:01 schrieb Gene Heskett <ghesk...@wdtv.com>:
> > The biggest problem I had with linuxcnc is the inability to easily use
> > the probe (g38) function as a homing sensor.  I don't recall now if
> > the files I sent had that bit of tom foolery in them or not, that hal
> > file rarely goes 3 days with an edit.
> 
> Build or install master, and try the following config, it likely is at
> least a starting point:
> 
> configs/sim/remap/manual-toolchange-with-tool-length-switch/manualtoolch
> ange.ini
> 
> - Michael

I haven't seen that one, but the stuff I have in the .ini works.  It's the 
logic switching needed in the .hal file, to steer the probe input to the 
home switching logic ONLY when doing the HOME_ALL that was a bit of an 
exercise to setup, and its possible that I am not quite correct on that 
point yet.  But its working now, >95% of the time.  Noise on the machine 
frame also has been seen, needs a better ground tie than the 3rd pin of the 
power cord.  I should probably cut that off and run my own from the systems 
logic ground.

The final thing I am concerned with is the limits (MAXV) setup in the 
spindle control, will be 'charged up' during the turn around delays such 
that when it does enable the pid & pwmgen modules to restart the motor in 
the other direction, they may come on at power levels enough to clear the 
circuit breaker, a 9 amp device.  ATM I am not holding the commanded speed 
into the PID at zero while the timeouts are working, and probably should.  
The turn around delay is set by some logic that holds off the start command 
until a oneshot watching the encoders phaseA, has timed out indicating its 
been stopped for 100 millisecs or so, at which point it clocks the run 
state into the flipflop.  That enables the PID & PWMGEN modules.

That I think needs some rethinking, but its raining today so my 'thinking 
table' on the front deck of the shop is too wet to lay the rockhopper 
printout on to really study it.  Side effects of the first major storm of 
the season that walked across Florida yesterday.

However, the new switch mode 25 amp controller that might arrive tomorrow, 
may have its own MAXV settings, so we'll have to see if they interfere with 
the PID.  This motor has a huge fan/wheel, so speeds are well smoothed by 
that even if the controller is having a litter of kittens.  TBD of course.

I may be due to rebuild the gears in the spindle head, I note that there is 
quite a bit of backlash between the drive belt, and the spindle moving, a 
good 15 degrees from gear slop.  I suspect that is from the keyway in the 
plastic gears hub getting wallered out, possibly enhanced by  keyway wear 
in the shafting.

I would not be surprised if this new 1 hp motor, geared down about 3/1 by 
its polygroove drive system, is more than enough to finish off that plastic 
gear the toothed belt spins in the head stock.  I may have to figure out 
how to hob a metal one if one of the metal ones I bought for the change 
gears and am only using 2 of, a 40 on the Z motor, and an 80 on the z ball 
screw in the Z drive isn't suitable.  But that bridge is not yet in sight. 
:)

Thanks for the suggestion, Michael.  Its appreciated, and I know you are 
busy with RTAI vs newer kernel hacking.

Cheers, Gene
-- 
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