On Thursday 21 May 2015 22:42:59 EBo wrote:
> On May 20 2015 8:18 AM, Gene Heskett wrote:
> > On Wednesday 20 May 2015 07:15:58 andy pugh wrote:
> >> On 20 May 2015 at 02:52, Gene Heskett <[email protected]> wrote:
> >> > But it appears I will have to make an arbor to hold a thick brass
> >> > disk, and annoint it with diamond paste, the big dremel diamond
> >> > wheel,
> >>
> >> HSS (or even tool steel) would be perfectly adequate for making the
> >> few pulleys that you are needing out of aluminium.
> >> So I don't quite see why you are using diamond laps.
> >
> > I need to form the tool in this shape
> > /\
> >
> > | \
> > |  \
> > |   \
> >
> > so it can cut a 2 step pulley, one step about 3" in diameter, the
> > second,
> > right hand step at about 1.5" in diameter. Where the included angle
> > at
> > the tip is around 35 degrees, and the left facet, the / above is
> > half the .092" width of the groove.  I have already tried to remove
> > the gross
> > amounts of material from the right side of a 5/16" bar, but at that
> > angle all I was doing even with an every 10 second dip into a pan of
> > water, was overheating it.  Wrong stone on that grinder maybe, its
> > quite
> > fine grained & seems to dull easily.
> >
> > So today I try a different method of mounting to allow a different
> > profile using the diamond disk that will basically just cut away the
> > end .125" of the tool.  I have a drill chuck mounted on a rod that I
> > use
> > for carrying a milling tool for use in small bore boring ops, and if
> > the
> > jaws on it will open wide enough to clamp the tool at the heel
> > clearance
> > angle, I can chuck that rod in the 3 jaw on the rotary table, and
> > establish the edge angles that way.  My current method of holding
> > the tool in the 3 jaw puts the end of the tool so close to the 3
> > jaws that I
> > can't get at the tool with the diamond disk without damaging the
> > chuck
> > or jaws.  The tool is too short, so I have to  jury rig something
> > different.
> >
> > But it may wait, I think we are headed to NY to say goodby to Dee's
> > older
> > sister, who has indicated she wants no more effort made to keep her
> > going.  Some sort of a blood infection and pneumonia thing.  She is
> > 85
> > or 86 now, and lost her speech from a stroke shortly after her
> > youngest
> > was born 50 years ago.  So life has been, to her, just one confusion
> > after another, and she knows the end is approaching.  So I think I
> > do my
> > laundry today in between this other stuff, and with the recall on
> > the airbags, I am going to try & convince Dee we take the GMC
> > instead of the
> > 2007 RAV-4 Toy which has not yet had its bags replaced.  The GMC's
> > bags
> > are 99 versions and not known to have the problem.  Not to mention I
> > feel better in a 7,000+ lb vehicle in Memorial weekend traffic.  Its
> > about a 450 mile run up there, a good long day behind the wheel for
> > me.
>
> Sorry to hear about the family issues.  I hope her time is a
> comfortable as can be.
>
> re: the tool profile...
>
> Do you have a CNC lathe handy?  Why not use a narrower angled tool,
> and cut the profile?  Just a thought.
>
Yes, but that is what I am trying to do, cut/grind that narrow angled 
tool.  I did make one out of a cutoff blade, but its too self steering, 
I can see it bending sideways.

I can find the VCMT inserts, but not the lop-sided tool holder it will 
take.

I also stopped at Grizzly, and there is a GO704 in the back of my GMC 
now.  I'll have to clear a place to put it, so ATM the rear of the p-u 
is tarped against the weather.

Screws and a motor kit will be ordered before the next 24 is ~30~.

Then I need to find another computer, but D525MW's have trippled in price 
since they are discoed.

>    EBo --
>
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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