On May 20 2015 8:18 AM, Gene Heskett wrote:
> On Wednesday 20 May 2015 07:15:58 andy pugh wrote:
>> On 20 May 2015 at 02:52, Gene Heskett <[email protected]> wrote:
>> > But it appears I will have to make an arbor to hold a thick brass
>> > disk, and annoint it with diamond paste, the big dremel diamond
>> > wheel,
>>
>> HSS (or even tool steel) would be perfectly adequate for making the
>> few pulleys that you are needing out of aluminium.
>> So I don't quite see why you are using diamond laps.
> I need to form the tool in this shape
> /\
> | \
> |  \
> |   \
>
> so it can cut a 2 step pulley, one step about 3" in diameter, the 
> second,
> right hand step at about 1.5" in diameter. Where the included angle 
> at
> the tip is around 35 degrees, and the left facet, the / above is half
> the .092" width of the groove.  I have already tried to remove the 
> gross
> amounts of material from the right side of a 5/16" bar, but at that
> angle all I was doing even with an every 10 second dip into a pan of
> water, was overheating it.  Wrong stone on that grinder maybe, its 
> quite
> fine grained & seems to dull easily.
>
> So today I try a different method of mounting to allow a different
> profile using the diamond disk that will basically just cut away the
> end .125" of the tool.  I have a drill chuck mounted on a rod that I 
> use
> for carrying a milling tool for use in small bore boring ops, and if 
> the
> jaws on it will open wide enough to clamp the tool at the heel 
> clearance
> angle, I can chuck that rod in the 3 jaw on the rotary table, and
> establish the edge angles that way.  My current method of holding the
> tool in the 3 jaw puts the end of the tool so close to the 3 jaws 
> that I
> can't get at the tool with the diamond disk without damaging the 
> chuck
> or jaws.  The tool is too short, so I have to  jury rig something
> different.
>
> But it may wait, I think we are headed to NY to say goodby to Dee's 
> older
> sister, who has indicated she wants no more effort made to keep her
> going.  Some sort of a blood infection and pneumonia thing.  She is 
> 85
> or 86 now, and lost her speech from a stroke shortly after her 
> youngest
> was born 50 years ago.  So life has been, to her, just one confusion
> after another, and she knows the end is approaching.  So I think I do 
> my
> laundry today in between this other stuff, and with the recall on the
> airbags, I am going to try & convince Dee we take the GMC instead of 
> the
> 2007 RAV-4 Toy which has not yet had its bags replaced.  The GMC's 
> bags
> are 99 versions and not known to have the problem.  Not to mention I
> feel better in a 7,000+ lb vehicle in Memorial weekend traffic.  Its
> about a 450 mile run up there, a good long day behind the wheel for 
> me.

Sorry to hear about the family issues.  I hope her time is a 
comfortable as can be.

re: the tool profile...

Do you have a CNC lathe handy?  Why not use a narrower angled tool, and 
cut the profile?  Just a thought.

   EBo --

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