On Sun, 25 Dec 2011, gene heskett wrote:

> On Sunday, December 25, 2011 12:08:02 PM [email protected] did opine:
>
>> On Sun, 25 Dec 2011, gene heskett wrote:
>>> On Sunday, December 25, 2011 10:11:27 AM [email protected] did opine:
>>>> On Sat, 24 Dec 2011, gene heskett wrote:
>>>>> On Saturday, December 24, 2011 03:43:00 PM [email protected] did
>>>
>>> opine:
>>>>>> On Sat, 24 Dec 2011, gene heskett wrote:
>>>>>>> On Saturday, December 24, 2011 02:26:16 PM [email protected] did
>>>>>
>>>>> opine:
>>>>>>>> On Sat, 24 Dec 2011, gene heskett wrote:
>>>>>>>>> On Saturday, December 24, 2011 01:48:17 PM [email protected]
>>>>>>>>> did
>>>>>>>
>>>>>>> opine:
>>>>>>>>>> Probotix equipment
>>>>>>>>>> 40VDC 10Amp Linear Power Supply
>>>>>>>>>> PBX-RF RF Isolated CNC Breakout Board
>>>>>>>>>> 3 -   Uni-polar Stepper Motor Chopper Drivers
>>>>>>>>>
>>>>>>>>> Specs on this driver board please?
>>>>>>>>
>>>>>>>> http://www.probotix.com/manuals/ProboStepVX.pdf
>>>>>>>>
>>>>>>>>>> 3 -   280 OzIn 8-Wire Stepper Motor
>>>>>>>>>>
>>>>>>>>>> I have run this setup for over a year with no problems, so I
>>>>>>>>>> thought I would create one I have a used Pacific Scientific
>>>>>>>>>> Powermax II stepper model P21NRXA-LNF-NS-00 I could not send
>>>>>>>>>> the datasheet for the motor so I sent the link to it
>>>>>>>>>> http://www.electromate.com/db_support/downloads/Nema23PowermaxI
>>>>>>>>>> I. pd f
>>>>>>>>>
>>>>>>>>> This data sheet shows 2 things, one that it does run hot, very
>>>>>>>>> hot. 130C in a 40C environment.  To me that is too hot, but they
>>>>>>>>> know their varnish better than I do.  Any other comments I'll
>>>>>>>>> wait for the driver specs to make.
>>>>>>>>>
>>>>>>>>>> I
>>>>>>>>>> added a 4th Uni-polar Stepper Motor Chopper Drivers
>>>>>>>>>> Wired motor and driver and they actually work
>>>>>>>>>>
>>>>>>>>>> Issue 1
>>>>>>>>>> The motor gets VERY hot
>>>>>>>>>> I have run the other motors for a couple of hours and they got
>>>>>>>>>> hot but the SI motor will burn your fingers after about 15
>>>>>>>>>> minutes The manual for the Uni-polar Stepper Motor Chopper
>>>>>>>>>> Drivers says to set the current limiter to .145 *
>>>>>>>>>> target_current, 2.8 amps = .406 I reduced it to .38 and it
>>>>>>>>>> still gets too hot
>>>>>>>>>>
>>>>>>>>>> Issue 2
>>>>>>>>>> The motor is slow
>>>>>>>>>> The label says max 1500 rpm but I can only get a fraction of
>>>>>>>>>> that I use EMC 2.4.6
>>>>>>>>>> The driver is set to 1/8 stepping
>>>>>>>>>>
>>>>>>>>>> [AXIS_3]
>>>>>>>>>> TYPE = ANGULAR
>>>>>>>>>> HOME = 0.0
>>>>>>>>>> MAX_VELOCITY = 360
>>>>>>>>>> MAX_ACCELERATION = 5000.0
>>>>>>>>>> STEPGEN_MAXACCEL = 6250.0
>>>>>>>>>> SCALE = 4.44444444444
>>>>>>>>>> FERROR = 1
>>>>>>>>>> MIN_FERROR = .25
>>>>>>>>>> MIN_LIMIT = -9999.0
>>>>>>>>>> MAX_LIMIT = 9999.0
>>>>>>>>>> HOME_OFFSET = 0.0
>>>>>>>
>>>>>>> Off topic, from this I assume its running a rotary table?
>>>>>>
>>>>>> Probably but now it is just a motor sitting on the bench
>>>>>>
>>>>>>> If that table has the usual 72 or 90 gear down, those settings are
>>>>>>> a bit off.
>>>>>>
>>>>>> If I do gear this thing down I will fall asleep waiting for it to
>>>>>> turn
>>>>>>
>>>>>>>> From one of my ini files that included a 425oz  motor on a 4"
>>>>>>>> Grizzly
>>>>>>>
>>>>>>> table, direct drive to the worm:
>>>>>>> [AXIS_3]
>>>>>>> TYPE = ANGULAR
>>>>>>> HOME = 0.0
>>>>>>> MAX_VELOCITY = 81.8965517241
>>>>>>> MAX_ACCELERATION = 1200.0
>>>>>>> STEPGEN_MAXACCEL = 1500.0
>>>>>>> SCALE = 200.0
>>>>>>> FERROR = 1
>>>>>>> MIN_FERROR = .25
>>>>>>> MIN_LIMIT = -9999.0
>>>>>>> MAX_LIMIT = 9999.0
>>>>>>> HOME_OFFSET = 0.0
>>>>>>
>>>>>> Your setting do get me more rpms but g0 a180 results in many
>>>>>> revolutions In the not too distant future I hope to be driving a
>>>>>> rotary table with this So how do I adjust these setting for
>>>>>> whatever my final reduction will be
>>>>>
>>>>> That scale is telling emc how many steps it has to move the motor to
>>>>> make one units worth of motion.  For a table I think its 1 degree
>>>>> but I can be corrected since it could be a radian too.
>>>>> What I meant by the geardown, is how many turns of the dial handle
>>>>> shaft on the table does it take to make one full 360 degree turn,
>>>>> and depending on the table it could be 90 or 72 full turns of the
>>>>> worm shaft to make one full turn of the table.
>>>>
>>>> I am still quite confused
>>>> My ignorance is killing me
>>>>
>>>> [EMCMOT]
>>>> EMCMOT = motmod
>>>> COMM_TIMEOUT = 1.0
>>>> COMM_WAIT = 0.010
>>>> BASE_PERIOD = 28000
>>>> SERVO_PERIOD = 1000000
>>>>
>>>> [TRAJ]
>>>> AXES = 4
>>>> COORDINATES = X Y Z A
>>>> MAX_ANGULAR_VELOCITY = 8035.71
>>>> DEFAULT_ANGULAR_VELOCITY = 60.00
>>>> LINEAR_UNITS = inch
>>>> ANGULAR_UNITS = degree
>>>> CYCLE_TIME = 0.010
>>>> DEFAULT_VELOCITY = 0.33
>>>> MAX_LINEAR_VELOCITY = 3.30
>>>>
>>>> [AXIS_3]
>>>> TYPE = ANGULAR
>>>> HOME = 0.0
>>>> MAX_VELOCITY = 7633.92857143
>>>
>>> Laying on the table & measuring the shaft rotation, this wouldn't be
>>> very fast. a fraction over 21 rpm, nominally 3 seconds per rev.  Not
>>> rps, rpm. But when 'scaled' to drive a table, its way faster than any
>>> stepper could be driven to at my usual psu voltage of 28 volts.  A
>>> big Gecko running on 80 volts, maybe.
>>
>> MAX_VELOCITY = 7633.92857143 (degrees per second), right?????
>> (7633.92857143 / 360) * 60 = 1272.32142857166666666660 rpm
>> Which is what I see whem I test with stepconf
>> But locks up in Axis
>
> Locks up the computer, or the motor?

"Locks up" bad me
I meant I get "joint 3 following error" and Axis power button shuts off
I have to press F2 to continue

After long boring changing ini and restart Axis I get

MAX_VELOCITY = 1925
MAX_ACCELERATION = 15000
STEPGEN_MAXACCEL = 18000
SCALE = 4.44444444444

These are the maximum values that work
Any higher and I get "joint 3 following error"

At these setting 'g0 a..' show 115500 in Axis Vel indicator
I assume this is degrees/minute ~ 320 rpm
Also 'g0 a180' causes the motor to turn 180 degrees so all I have to do is 
multiple SCALE time whatever my final reduction turns out to be

I would still be interested if someone could explain, in simple terms for 
me, why stepconf settings do not work

Richard

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