On Saturday 04 November 2017 23:05:22 Gene Heskett wrote:

> On Saturday 04 November 2017 17:39:51 Gene Heskett wrote:
> > On Saturday 04 November 2017 16:54:08 andy pugh wrote:
> > > On 4 November 2017 at 20:41, Gene Heskett <[email protected]>
>
> wrote:
> > > > net spindle-index-enable <=> hm2_5i25.0.encoder.00.index-enable
> > > > (true)
> > >
> > > It looks like the 5i25 is not seeing the encoder index.
> >
> > I'll take a look with the halscope after I round up some din-din for
> > us. Thats normally hard to see with halscope though, as its so
> > narrow it gets missed, so I'll also verify my wireing hasn't failed.
> >
> > Thanks Andy.
> >
> > Cheers, Gene Heskett
>
> Found it, what an evening. The index wire had escaped from the bob
> terminal and was laying where it could touch the bottom of the bob.
> And whatever it touched reach back into my encoder and blew a 74ls04. 
> Found a fresh static pad with 8 of them, so a fresh one got plugged
> in.  With all the power off, I tried to get that wire back into the
> terminal on the bob, but that bob is one with the leaf the screw
> drives to clamp the wire, and I had no quick and dirty way to reopen
> the leaf.  Jammed it in and held it while tightening the screw, and it
> tests like its got a solid grip on it. Then I found I had some
> confusion in the hal file yet, took another 15 minutes to sort that.
>
> 2 things.
>
> The recommended pid setup winds up like crazy, and takes 2 to 4
> seconds to respond to a change in the spindle loading that slows it
> down. Then it over speeds and takes 10 seconds to settle back to the
> set speed. I've tried to add some Pgain, but on a velocity to velocity
> setup thats not working. That uses FF0 and Igain, everything else is
> zeroed.
>
> Some minus FF2 maybe?  Got to be a way to stiffen the speed regulation
> up, a lot.
>
> 2. when I put a 10mmx1.5 tap in, even pecking at it, 1/16th of a turn
> per peck, its stalling the spindle motor at the bottom of the peck by
> the time its got the makings of 2 threads started, so When I hear the
> servo chirp, I help it back out of the hole, shut the cut down, and
> finish the hole with a 22mm open end wrench across the flats of the
> TTS toolholder, using the loosened in the R8 adapter TTS as a tap
> holder to tease it into making enough threads to work.  At least 3/4".
>
> Its 22:45 local time, I'm bushed and one more hole to drill and tap
> tomorrow.
>
> Anybody know where I can find a 10 horse motor for a G0704? :) One the
> z motor can still lift? (snirk)
>
> Thanks Andy, you were as usual, right.
>
> Cheers, Gene Heskett

And where can I src from here in the US, a decent quality, 10mm 1.5 
pitch, solid carbide spiral machine tap? Ebay's search engine and the 
sellers have no clue that there is a difference between HSS and carbide, 
using both words to describe the same item, nor what the difference is 
between a spiral tap and a spiral point. And neither do the sellers. :(

Thanks guys.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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