I like Jukka's projection -- chances are that technology will move in
that direction.

Throw in other factors, such as the convergence of battery and
ultra-capacitor technologies, and we may see packs at a fraction of
the current cost with equal or higher capacity which can be recharged
in less than 10 minutes.  Tesla is already trailblazing with their
proposed network of super-charging stations.  Can you hear the hum of
the 500kW charger? ...

--Manfred

On 3 October 2013 07:22, Jukka Järvinen <[email protected]> wrote:
> Power depends on the composition of the layers.
>
> But as you can see how the mechanics change the setup. The electron never
> needs to move more than 0,6 mm at any location at the string. Take any
> traditional cell and for example in TS-type cells electron needs to travel
> up to 500-600 mm between cells and through all the current collectors.
>
> These cells are 1-1,2 mm thick and flexible. The 'interconnect tabs'
> between cells in Model S pack would be about 2,3 sqm (not sqmm) and only
> 0,2 mm long.
>
> In a Wilde-type application we should see enough C's. DragPack
> questimations are too far away but as I am a member of NEDRA I really
> cannot say no....... 30-40C should be walk in the park.
>
> But I was not chasing the power. Reducing manufacturing costs and building
> a continuous manufacturing process were the targets.
>
> One interesting thing is that these cells have nearly none shortcut current
> (again...no foils).
>
> -Jukka
>
>
> 2013/10/2 Peri Hartman <[email protected]>
>
>> Seriously, Jukka, you've just made a new format cell?  Do you have any
>> performance numbers on it yet?  Cool!
>>
>> -----Original Message-----
>> From: [email protected] [mailto:[email protected]] On
>> Behalf
>> Of Jukka Järvinen
>> Sent: 02 October, 2013 11:38 AM
>> To: Electric Vehicle Discussion List
>> Subject: Re: [EVDL] EVLN: Pack prices likely to plummet,halve the cost
>> within 6yrs
>>
>> Bruce: "There are many of these pontificating pieces, that I usually pass
>> on, as they seem to all talk, talk, & talk about the future, and not
>> much tangible meat to make what they say viable."
>>
>> I have found it pretty weird that all everyone is doing is just develop
>> 'new things'. Not with the old things that have proven to work already.
>>
>> Anyone working in integration and building packs has this issue. All pieces
>> are moving all the time. If it's not the chemistry it's the mechanics. Or
>> BMS or anything else. So there's only few setups out there that actually
>> have a track record.
>>
>> At the same time all the development keeps the prices high. Investments
>> have to be paid.
>>
>> Chinese are making cells with about $160/kWh but now there is already
>> another barrier ahead which basically cuts the chances to drop the price
>> from there to even lower. Raw materials just cost what they cost. Also
>> building larger production capacity is only possible by investing to more
>> equipment. More investment more is needed to be paid back. 10% interest if
>> one is lucky.
>>
>> I thought this should be changed. And I think we have something here.
>>
>> Take the 'old tech' and then simply, simplify and simplify. Until it stops
>> working and then take few notches back until it works again.
>>
>> So.. I took paper separator and coated it with anode and cathode. Closed
>> the thing with electrolyte to conductive plastic case. A foil-less cell.
>> Chemistry is the same that we've used in TS cells for nearly 10 years.
>> LFP's.
>>
>> Ok. So I just changed the whole mechanics of the Li-ion cell and it still
>> works like a charm. Sorry. Half of the cost was just thrown away with the
>> extra pieces that are no longer needed. (pole assemblies, foils, glues,
>> CelGuard, slurry solvent, etc.)
>>
>> Not to mention one cell can be made 2 by 6 meters to fit in a container. Or
>> to the size of Model S pack. So we'll cut half out of the integration cost
>> too.
>>
>> Serial connections in the pack are formed just by stacking the cells on
>> each other. Fast and slick. BMS chipset is on the side of each 'pouch' so
>> Model S sized pack with 125kWh capacity is made in few minutes. I dare to
>> expect less than $100/kWh in big production. On pack level.
>>
>> Maybe I can tell this much now.
>>
>> I think 'big boys' should hasten their pace if they still think they can
>> play with their 18650's.
>>
>> -Jukka
>>
>>
>>
>> 2013/10/2 Zeke Yewdall <[email protected]>
>>
>> > Yeah.... I want a plugin that I can drive from Seattle to Chicago without
>> > stopping, nevermind that a human can't drive that long without a few
>> hours
>> > for recharging...  :p
>> >
>> > The price of lithium has already dropped to half of what it used to
>> be....
>> > I priced out a lithium bank for my truck back in 2009 and it's half what
>> it
>> > was then, now.   And probably better batteries too.  Still a little much
>> > for me, but if it goes to half again, I might just replace the nicads and
>> > go lithium (and suddenly have a truck that could go to town and back,
>> > instead of just errands around the house).
>> >
>> > Z
>> >
>> >
>> > On Wed, Oct 2, 2013 at 9:35 AM, Bruce EVangel Parmenter <
>> > [email protected]> wrote:
>> >
>> > > [ref
>> > >
>> > >
>> >
>>
>> http://electric-vehicle-discussion-list.413529.n4.nabble.com/EVLN-Pack-price
>> s-likely-to-plummet-halve-the-cost-within-6yrs-tp4665474.html
>> > > ]
>> > >
>> > > There are many of these pontificating pieces, that I usually pass on,
>> as
>> > > they seem to all talk, talk, & talk about the future, and not much
>> > > tangible meat to make what they say viable. Six years is a bit too far
>> > > in the future for my liking. But occasionally, I like to throw one of
>> > > these out there for people to chew on.
>> > >
>> > > I was thinking, if today the price of a li-ion pack dropped to half the
>> > > cost, yes that would drop the purchase price of a 100mi plugin.
>> > > But it would make a 200mi plugin about the same price as we are paying
>> > > today. Then the media could say, well, 200 miles is nice, but people
>> > > will want a 400 mile range before they would buy one (% You can never
>> > > satisfy the media %).
>> > >
>> > >
>> > > {brucedp.150m.com}
>> > >
>> > >
>> > >
>> > > -
>> > > On Wed, Oct 2, 2013, at 05:54 AM, tomw wrote:
>> > > > If battery costs decrease to half of present costs, say e.g. $10k
>> down
>> > to
>> > > > $5k, the vehicle cost should decrease by $5k.  Saying it won't due to
>> > > > "complex electronics" means the costs of those electronics would have
>> > to
>> > > > increase from their present cost to eat up part or all of that $5k.
>> > > >
>> > > > I think either that is a smoke screen to cover up the fact that the
>> car
>> > > > companies plan to add most of that $5k to their margins and not pass
>> it
>> > > > on
>> > > > to consumers, or maybe the method used to reduce costs will be to
>> > loosen
>> > > > the
>> > > > specs for cells so they are not as closely matched in capacity and ir
>> > > > (increasing manufacturing yield), and this requires a more complex
>> bms
>> > > > than
>> > > > the big manufacturers presently use - moving more toward a Tesla type
>> > > > pack.
>> > > -
>> > >
>> > > --
>> > > http://www.fastmail.fm - Access all of your messages and folders
>> > >                           wherever you are
>> > >
>> > > _______________________________________________
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>> > >
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