First Generation Firebird-L Mailing List
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It's a new repo.  My original had the radio opening bunged up so I don't want 
to use it.  Thanks for the suggestions.  One thought I had was to get two metal 
pieces shapped like the opening will be, of the "right size" or just a bit 
smaller then the final opening, and bolt them on the front and back with a 
couple holes thru the part that will be gone when it's cut out.  And then use 
it as a guide to cut the long top and bottom edge.  Based on past experiance 
I'm particularly worried that the straight edges won't be straight when I'm 
done.




________________________________
From: Lee Entringer <[email protected]>
To: First Generation Firebird-L <[email protected]>
Sent: Sunday, May 17, 2009 6:39:42 AM
Subject: Re: [FGF] cutting AC opening in new dash

First Generation Firebird-L Mailing List
.........................................................................
Is this a "new used" or one of the new repo panels?
My car had a non-AC dash panel that was cut out for the center vent.  They seem 
to be identical except for the vent hole.

After having done similar modifications to other cars, I would suggest:
1. Have it out of the car
2. Have someone to help
3. Mark your opening carefully
4. drill a small hole to start and use a hacksaw blade or coping saw blade to 
cut the opening SMALLER than you actually need.  (Don't use a Saber Saw, you'll 
break the dash.)
5. Support the back side well so you don't crack or break it.
6. Use a small block of wood and a small clamp around the back edges of your 
opening and then finish it to size with a good fine tooth file.  The block of 
wood will both support the edge and help to give you a nice straight edge.

Lee

>> .
>>> I have a new dash (1969) and I need to cut the opening in it for the
>>> center AC vent.  Anyone done this?  Any words of wisdom on how to do
>>> it without screwing up the dash?



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