REVISION: LIQUID NAILS SUCCESS

NEW TEST: Liquid Nails vs. Epoxy

-1- Liquid Nails, spread thinly with putty knife, on smooth flat 
beveled-cut surface, with some tiny holes scratched into both facing 
surfaces with a wallpaper scouring tool, then clamped and cured for 24 
hours, works BEAUTIFULLY! Incredible strength. And Liquid Nails claims its 
repairs will outlast the life of the original material. Am going to trust 
that.

-2- Epoxy, surfaces prepared the same way as above, simply did not dig in 
to anything but the very very topmost layers of polyiso fuzz. And the 
adhered parts easily snapped apart after 24 hours cure time. When snapped 
apart, I observed the epoxy "bond" covered with maybe 1/100 inch of polyiso 
fuzz. Is possible that if I punched a lot of tiny 1/2" deep holes in each 
face and smeared on the epoxy much thicker, that I would get a strong bond. 
But, given the positive results with the Liquid Nails, once spread with a 
putty knife, and its substantially lower cost, I am not going to do any 
further testing with epoxy resin. Also is possible that epoxy would work 
better (or perfectly) with NEW polyiso boards. Mine are salvaged boards, 
possibly 20 or more years old. (They do age, outgas, lose R-Factor over 
time. And maybe mine are fuzzier along my cuts than new boards would be. I 
don't know.)

So ... I am going with the much less expensive Liquid Nails.

That means I must create some 30-degree-angle braces (out of 2x4s?) that I 
can clamp onto roof-cone sections as I glue them to hold them for the 24 
hours cure time. And 30-degree-angle braces for the wall sections.


As an additional measure, am going to use an awl to punch a dozen or more 
1/4" deep random holes along each face to allow for much greater material 
penetration in those spots to make for a stronger, more durable bond once 
cured.

Also, am going to test using rubbing alcohol or acetone on a cloth to 
lightly rub the surfaces to be joined to see if that will help clean away 
dusty fuzz. (Or whether it melts the polyiso.)

On Wednesday, August 16, 2017 at 2:54:31 PM UTC-6, ken winston caine wrote:
>
> Fail was my fault. 
>
> 1. I didn't clamp the boards after gluing.
> 2. I thought a 70 lb. pallet would be adequate to keep a wind gust from 
> causing a problem during overnight cure.
> 3. I had assumed the Liquid Nails compound would be less viscous and more 
> grabby and  that I could spread/smear it over the entire surface of each 
> face to join. Not possible. Instructions say to apply in a zig-zag design, 
> so that is what I tried. <snip>
>
>
>

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