Hello
@Bas de Bruijn: I have enabled all debug printouts as proposed but I can 
still not localize the error in printout.
4a. I have put this in my ini file:

DEBUG = 0x7fffff

4b. Then I have opened my LX-root terminal and I was trying to start 
machinekit manually:

export DEBUG=5
root@beaglebone:/home/machinekit# sudo machinekit 
/home/machinekit/machinekit/configs/CNC_3D_UHU_SEM600/BBB-3D-CNC.ini |&tee 
/tmp/log.txt

As an answer from machinekit here is the printout from this log.txt:

MACHINEKIT - 0.1
Machine configuration directory is 
'/home/machinekit/machinekit/configs/CNC_3D_UHU_SEM600'
Machine configuration file is 'BBB-3D-CNC.ini'
Starting Machinekit...
(time=1495280034.307189,pid=1455): Registering server on TCP port 5005.
(time=1495280034.307766,pid=1455): running server for TCP port 5005 
(connection_socket = 3).
/usr/libexec/linuxcnc/rtapi_msgd: FATAL - will not run as root
rtapi_msgd startup failed - aborting
rtapi_app startup failed - aborting
halcmd: cant connect to rtapi_app: -1 (uri= 
uuid=a42c8c6b-4025-4f83-ba28-dad21114744a): rtapi_rpc(): reply timeout

halcmd: the rtapi:0 RT demon is not running - please investigate 
/var/log/linuxcnc.log
halcmd: the msgd:0 logger demon is not running - please investigate 
/var/log/linuxcnc.log
io started
halcmd: cant connect to rtapi_app: -1 (uri= 
uuid=a42c8c6b-4025-4f83-ba28-dad21114744a): rtapi_rpc(): reply timeout

halcmd: the rtapi:0 RT demon is not running - please investigate 
/var/log/linuxcnc.log
halcmd: the msgd:0 logger demon is not running - please investigate 
/var/log/linuxcnc.log
halcmd loadusr io started

I have no problem starting machinekit over shortcut on desktop. What I am 
doing wrong? Printout from linuxcnc.log regarding this issue:
May 20 13:33:59 beaglebone rtapi:0: rtapi_app:0: ERROR: cannot attach 
global segment key=0x154711 No such file or directory
May 20 13:33:59 beaglebone rtapi:0: rtapi:0: FATAL - failed to attach to 
global segment

@Klemen
I have tested this command NO_FORCE_HOMING ... and is working as expected. 
Thank you very much. Regarding other questions:
I can not remember exactly what I was doing in the time between 17:39 to 
18:13. Probably there was a problem with restating the machinekit after 
correcting the ini file. Have you seen any suspicious things in printout in 
this time interval? I am now working with my second BBB board but the 
problem remains the same. I am executing following g-code:

(T)
(DATE=DD-MM-YY - 14-05-17 TIME=HH:MM - 11:06)
(MCX FILE - T)
(NC FILE - C:\USERS\EGON1\DESKTOP\T.NC)
(MATERIAL - ALUMINUM MM - 2024)
( T1 |    8. FLAT ENDMILL | H1 )
N100 G21
N102 G0 G17 G40 G49 G80 G90
N104 T1 M6
N106 G0 G90 G54 X21. Y-21. S12000 M3
N108 Z10.
N110 G1 Z-1. F100.
N112 Y21. F400.
N114 X-21.
N116 Y-21.
N118 X21.
N120 G0 Z10.
N122 M5
N124 G91 G28 Z0.
N126 G28 X0. Y0.
N128 M30
%

Problem here is that the execution of the g-code stops at point N108. Line 
N108 is executed and the machine moved to X21, -Y21, Z10. In the line N110 
z-axis should go to X21, -Y21, Z-1 with speed 100. But this never happened. 
Execution of g-code simply stops there. Can you test this g-code on your 
machine if it is performing ok? Printout from linuxcnc.log after activating 
machinekit loading g-code executing it and turning down machinekit:


May 20 14:02:50 beaglebone msgd:0: startup pid=1355 flavor=xenomai 
rtlevel=1 usrlevel=1 halsize=524288 shm=Posix cc=gcc 4.9.2  version=unknown
May 20 14:02:50 beaglebone msgd:0: ØMQ=4.0.5 czmq=2.2.0 protobuf=2.4.1 
atomics=gcc intrinsics    libwebsockets=<no version symbol>
May 20 14:02:50 beaglebone msgd:0: configured: sha=32e5e60
May 20 14:02:50 beaglebone msgd:0: built:      Mar 20 2017 18:27:02 
sha=32e5e60
May 20 14:02:53 beaglebone msgd:0: register_stuff: actual hostname as 
announced by avahi='beaglebone.local'
May 20 14:02:53 beaglebone msgd:0: zeroconf: registering: 'Log service on 
beaglebone.local pid 1355'
May 20 14:02:54 beaglebone msgd:0: zeroconf: registered 'Log service on 
beaglebone.local pid 1355' _machinekit._tcp 0 TXT 
"uuid=a42c8c6b-4025-4f83-ba28-dad21114744a" 
"instance=3f2e0612-3d54-11e7-886c-1cba8ce211c4" "service=log" 
"dsn=ipc:///tmp/0.log.a42c8c6b-4025-4f83-ba28-dad21114744a"
May 20 14:06:13 beaglebone rtapi:0: unload: 'trivkins' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'tp' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'threads' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'sim_spindle' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'pwmgen' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'or2' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'near' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'motmod' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'lowpass' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'limit2' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'limit1' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'hypot' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'hal_pru_generic' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'hal_bb_gpio' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'ddt' not loaded
May 20 14:06:13 beaglebone rtapi:0: unload: 'comp' not loaded
May 20 14:06:13 beaglebone msgd:0: rtapi_app exit detected - scheduled 
shutdown
May 20 14:06:15 beaglebone msgd:0: msgd shutting down
May 20 14:06:15 beaglebone msgd:0: zeroconf: unregistering 'Log service on 
beaglebone.local pid 1355'
May 20 14:06:15 beaglebone msgd:0: log buffer hwm: 0% (0 msgs, 0 bytes out 
of 524288)
May 20 14:06:15 beaglebone msgd:0: normal shutdown - global segment detached

I can not see any inconsistencies.


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