Tom,

I've had a look at the 240K wiring diagram and from what I can make out the
voltage regulator is wired just like a 1600 but without the charge light.
The ammeter circuit is active i.e. it has real current going through the
gauge just like an aftermarket type but the pickup points are before the VR
and on the Bat wire. I can't see why the engine wont start with the 6 pin
plug disconnected or the ammeter but the alternator obviously needs a signal
that the ignition is on - some Bosch need this and some don't and I don't
know what the difference is. The auto choke relay is fired off the
alternator field circuit but again the pickup point is before the VR, so
unless the VR wiring has been moded in some way, then it's got me beat.
Speaking of the auto choke, by replacing the Hitachi with a Bosch just might
upset this relay as you don't connect a field wire with the Bosch. I think
you would have to wire in a straight ignition feed which is easy to do,
downer will be the choke will turn off if you just sit in the driveway with
the ignition on but if you just start and drive like normal, then the choke
relay will operate as with the Hitachi - not a problem in Adelaide but could
be if you're on hols in Canberra it could be.

regards
Terry

-----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED]]On Behalf Of GREENBURY,
Andrew Robert
Sent: Sunday, 5 January 2003 4:34 PM
To: [EMAIL PROTECTED]
Subject: RE: Alternator regulators


Hi Tom,

Earlier this year, I found that my alternator was not charging because I
replaced the charge light with an LED - ie the LED being of high impedence
was acting pretty much like no charge light was connected. I found
reconnecting the charge light fixed the alternator operation again. I
concluded the same as you and zac - that a sink of sufficient current draw
(a light bulb) was required to signal to the alternator that the ignition
key was on but the engine wasnt yet, or something like that. rather
than hooking up a light, you could just use a resistor of similar
resistance to the indicator bulb (I havent tried it though).

Andrew

On Tue, 31 Dec 2002, Terry Rudd wrote:

> Tom,
>
> I noticed after I emailed you last night that there was another post in
> which you said that the car wouldn't start when you had the regulator plug
> apart - I presume it would crank over but there wasn't any power at the
> coil. Interesting, sounds like they feed the ignition via the regulator
> somehow through the ammeter, so the 240K ammeter must be an active type
(as
> in if it fries you stop and scratch head) and not a passive sensing type
> like in H*ndas & Toy dashes. When you had the 12v light running to the S
> terminal on the alternator and the ammeter was showing charge @ +30A, did
> the alternator appear to be actually charging. This is the sort of thing
> that auto sparks do all the time, and unless anything gets hot or sparks
> fly, there very rarely is any damage likely to be done. I wouldn't source
> the S feed from the old external regulator though as that is likely to get
> things excited and it would need to be ignition activated to work
properly.
>
> I'm thinking this may be OK, as you don't have a F(ield) wire connected
then
> the Ex reg shouldn't active anyway but it will provide the ammeter
circuitry
> and it shouldn't affect the IR reg alternator. I'd need to see the
schematic
> diagram to know how they run the ammeter and ignition feed to the coil.
>
> I'm pretty much stuck at this point - interesting problem though.
>
> regards
> Terry
>
> -----Original Message-----
> From: [EMAIL PROTECTED]
> [mailto:[EMAIL PROTECTED]]On Behalf Of Tom Richardson
> Sent: Tuesday, 31 December 2002 12:52 AM
> To: [EMAIL PROTECTED]
> Subject: Re: Alternator regulators
>
>
> >
> >
> >then you probably have only connected the Batt wire and an earth
> >at the alternator end.
> >
> >
> Correct.
>
> >many wires are in the plug. There should be 4 or 6, the later I know
about
> >but if it's only 4 wires can you tell me what the all do eg field, ign,
> >ground etc
> >
> >
> Same as a 1600 but no 6th wire (dash chg light) - so there's 5!
>
> >What colour are wires that were originally connected to the old
alternator
> >
> Thick W to batt, WB to F and Y to N
> The new one was in a IR-converted 510 and worked brilliantly.
>
> As
>
> >Thirdly, do the wires from the alternator change colours at the external
> >regulator plug where it joins the main loom like a 1600?
> >
> >
> Pretty sure that's a no
>
> Zac and I think that the lack of charge light means that the field
> circuitry isn't being agitated, so the alt doesn't actually start
> charging.  We did have the 'S' light on 12V briefly and it ammeter
> showed +30A, but we disconnected this as we weren't sure if it would
> damage the IR.
>
> Are we on the right track - do I need to make myself a charge light
> circuit to agitate the alt?
>
> Cheers!
>
> - Tom
>
>
>
>
>



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