Kyle, Thanks, I have an 84 650. I am leaning towards your thoughts because
as I move the wires on the back of the fuse box the bike comes back to life.
I have tried, as MN Blue suggests wiggleing, tapping, the key to no avail.
It won't come on if it is off or go off it is on. I looked at those
connections in the bottom of the switch and they looked good and passed the
tests in the book 2 years ago. Dennis H made some mention of a compound of
some sort he used in the connections when putting them together. Maybe he
could refresh our memory, please. Also, Dennis always reminds us it could be
a ground issue. I wonder if that  has any bearing here? Thanks all, Wynn
On Wed, Sep 16, 2009 at 5:03 PM, Kyle Munz <[email protected]> wrote:

> What bike do you have? On my 650 with that issue it was the female end of
> the plugs going into the back of the fuse box. They had become too loose and
> didn't make perfect contact. I gently popped them out of the molex
> connectors, pried them open a bit so when I snapped them back in they were
> butted up against eachother. That way they made a good snug fit against the
> rail in the fuseblock. If you don't have a 650 mebbe something similar would
> apply ;)
>
> -Kyle
> -Sent from Ingleside, TX, United States
>
> On Wed, Sep 16, 2009 at 6:43 PM, [email protected] 
> <[email protected]>wrote:
>
>>
>> This has happened several times and I found, by accident, that by
>> pressing the wires in back of the fuse box life comes back. It is time
>> to dig further into this problem and I am looking for some input as to
>> what might be the problem. About two years ago I replaced the fuse box
>> and ignition harness and made sure all the other connections were
>> clean and tight. I also went through the headlight bucket connections
>> to make sure they were all good. I am surprised that once the bike
>> comes back  to life and runs, it does not stop or shut off for any
>> reason until I turn off the key, like it is not a broken wire. The
>> manual says under troubleshooting no power-key on it is a dead
>> battery, disconnected battery cable, main fuse burned out, or ignition
>> switch. Since I know the first three are not it, it leaves the switch.
>> Does anyone agree or is there something else I should look for? I also
>> see in the wiring diagram there is a " broken wire warning unit ".
>> Does anyone know where this is? Thanks for any help and ideas you
>> have. Wynn
>>
>>
>
> >
>

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