Was it a dielectric grease (pretty sure that's the name) he
mentioned?  Sort of a clear silicone grease that helps dissipate heat
and helps prevents corrosion.  My mechanic gave me the same advise
about using it on electrical connections.

MN blue

On Sep 16, 8:39 pm, [email protected] wrote:
> Kyle, Thanks, I have an 84 650. I am leaning towards your thoughts because
> as I move the wires on the back of the fuse box the bike comes back to life.
> I have tried, as MN Blue suggests wiggleing, tapping, the key to no avail.
> It won't come on if it is off or go off it is on. I looked at those
> connections in the bottom of the switch and they looked good and passed the
> tests in the book 2 years ago. Dennis H made some mention of a compound of
> some sort he used in the connections when putting them together. Maybe he
> could refresh our memory, please. Also, Dennis always reminds us it could be
> a ground issue. I wonder if that  has any bearing here? Thanks all, Wynn
>
>
>
> On Wed, Sep 16, 2009 at 5:03 PM, Kyle Munz <[email protected]> wrote:
> > What bike do you have? On my 650 with that issue it was the female end of
> > the plugs going into the back of the fuse box. They had become too loose and
> > didn't make perfect contact. I gently popped them out of the molex
> > connectors, pried them open a bit so when I snapped them back in they were
> > butted up against eachother. That way they made a good snug fit against the
> > rail in the fuseblock. If you don't have a 650 mebbe something similar would
> > apply ;)
>
> > -Kyle
> > -Sent from Ingleside, TX, United States
>
> > On Wed, Sep 16, 2009 at 6:43 PM, [email protected] 
> > <[email protected]>wrote:
>
> >> This has happened several times and I found, by accident, that by
> >> pressing the wires in back of the fuse box life comes back. It is time
> >> to dig further into this problem and I am looking for some input as to
> >> what might be the problem. About two years ago I replaced the fuse box
> >> and ignition harness and made sure all the other connections were
> >> clean and tight. I also went through the headlight bucket connections
> >> to make sure they were all good. I am surprised that once the bike
> >> comes back  to life and runs, it does not stop or shut off for any
> >> reason until I turn off the key, like it is not a broken wire. The
> >> manual says under troubleshooting no power-key on it is a dead
> >> battery, disconnected battery cable, main fuse burned out, or ignition
> >> switch. Since I know the first three are not it, it leaves the switch.
> >> Does anyone agree or is there something else I should look for? I also
> >> see in the wiring diagram there is a " broken wire warning unit ".
> >> Does anyone know where this is? Thanks for any help and ideas you
> >> have. Wynn
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