I have had this very problem when I had metric and inch mixed and the
gerbers were done in 2.3 format, I then changed to 2.4 or 2.5 and the same
file produced usaeble gerbers. So now whenever I have something with
primitives smaller than 10 and 10 I use 2.4 or 2.5 format. Roundup error
will kill you when your at clearances of 5 mils.

Rob


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