So when you finally figure out that to get the quadrant back to it's
normal position you have to stick a screwdriver up the back ov the
pedal to release the rachet pawl, it does only take five minutes.

However getting to this stage took me about 30 minutes upside down
time... I got so frustated I decided to take the pedal off it's pivot
bar and out of the car to reset the quadrant.

DO NOT TRY THIS... 1) the clip flies off and hits you in the face. 2)
once you have removed the clip there is not enough free space to get
the pedal out anyway. 3) it then takes you another 10 minutes getting
the @!$££! clip back on again.

My cable seems to have been taken from a donor car, and was badly heat
damaged where it goes past the exhaust (pinto engine). There was no
outer sleeve left and the gap had been covered with aluminium tape.
The same heat that damaged the outer sleeve also took out the inner
sleeve, letting the cable run against the metal spiral wrap. This
explains why the clutch had been so heavy and notchy. The pinto pedal
box just has a hole for the cable to locate in so alignment is not an
issue.

With the new cable in, the clutch bites lower and is much smoother in
action. A win all round.

As SWMBO says, by the time I've finished, the whole car will be new!

... and rest...

Ian


On 16 Apr, 06:57, nigelp <[email protected]> wrote:
> You'll be surprised.  I wasn't exagerating when I said 5 mins.  It
> took about 2 minutes to get the old one off to compare with the new
> one before purchase and about 5 minutes to fit the new one.  The
> longest time was crawling into the footwell and getting out again.
> Guess you could always tie a rope around your legs and get someone to
> pull you out with another car if you get wedged!!!!!   :).  It is
> actually easier if you take the steering wheel off, but I managed
> (just) without.
>
> You might also want to check why it broke; other Xtreme owners might
> want to check also.  On mine (Zetec version) there is an ally tube
> bolted to the bulkhead which provides a location and guide for the
> cable.  The cable came off at an angle where it goes onto the pedal
> quadrant and had worn through the alum and then chafed on the sharp
> stainless edge of the bulkhead.  This was exacerbated on mine becuase
> I had knocked the guide slightly out of alignment, I guess when I had
> taken the engine out.  I have now opened out the hole in the bulkhead,
> radiused the edge of the ally tube and greased it.
>
> Nigel
>
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