A question that keeps nagging me is why do these breakers trip and not the 
breaker in the main panel?  
Presuming there is a 40 amp in the main

I would have thought that given all the times the breakers have tripped at some 
point that one would have tripped and I can’t understand why not?  

Jay 

> On Jun 3, 2020, at 8:27 AM, Jerry Shafer <jerrysgarag...@gmail.com> wrote:
> 
> 
> Wrenches
> Looking g at the bigger breaker tripping at the same time is very likely do 
> to response time of the breaker nothing more. As l suggested in a previous 
> message. Use a non bridged breaker to see if it is one or both legs that 
> trip. Also an eguage will help to see what if anything leads up to the 
> failure and when. 
> Jerry
> Jerry
> 
>> On Wed, Jun 3, 2020, 7:58 AM Jason Szumlanski 
>> <ja...@floridasolardesigngroup.com> wrote:
>> I wonder about that. Of course, it could be the "inverter output circuit" 
>> having a fault in the wiring still (an intermittent issue somewhere within 
>> the IQ cable or home run wiring). But internal to the microinverter, is it 
>> possible that a fault could still occur at night? I had a suggestion from 
>> another wrench that there are film capacitors on the AC output side, but are 
>> these isolated when there is no DC input? It seems unlikely that this would 
>> be an issue, but I have seen microinverters reporting a couple of watts at 
>> night (in Enlighten). I'm not sure how real that is.
>> 
>> The overriding question I have is what kind of fault would cause BOTH a 
>> branch circuit and the main solar breaker to trip simultaneously? That seems 
>> odd to me. If any normal load branch circuit has a fault, you don't often 
>> see premises main breakers tripping, or even feeder circuit breakers.
>> 
>> I got to thinking that maybe there is some kind of issue between the BR220 
>> and CH240 breakers not playing nicely together. But I would think this would 
>> be a well-known issue because I'm sure there are tons of CH feeder breakers 
>> in the wild with BR branch circuits downstream. 
>> 
>> 
>> 
>>> On Tue, Jun 2, 2020 at 9:25 AM <drake.chamber...@redwoodalliance.org> wrote:
>>> If it trips at night, we know it is not the output from the inverters 
>>> causing the tripping. The current must be coming from the grid.
>>> 
>>> ---
>>>  
>>> 
>>> 
>>>> On 2020-06-01 12:05, Jason Szumlanski wrote:
>>>> 
>>>>  
>>>> It's not weather. It's at all times of the day and night, and I confirmed 
>>>> that there is no correlation to rain or high winds. That was my first 
>>>> suspicion.
>>>>  
>>>> 
>>>> On Mon, Jun 1, 2020 at 10:27 AM Ray <r...@solarray.com> wrote:
>>>> Is it at all weather related?  Rain, or high humidity?  High temperatures? 
>>>>  Do you have any indication what time of day it trips off at?
>>>> 
>>>> Ray Walters
>>>> Remote Solar
>>>> 303 505-8760
>>>>> On 6/1/20 10:23 AM, Jason Szumlanski wrote:
>>>>> Well, that didn't resolve it. The main breaker and a branch circuit 
>>>>> breaker tripped again a few days ago. It was the same branch this time. 
>>>>>  
>>>>> As my next diagnostic step I swapped two circuits (on which breaker they 
>>>>> are landed). If history is a guide, it will work for about two weeks and 
>>>>> then trip again.
>>>>>  
>>>>> I'm dumbfounded. I really don't want to have to tear this whole system 
>>>>> apart. At this point, if I have to remove all the modules, I feel that I 
>>>>> need to replace all of the trunk cable which is an expensive proposition. 
>>>>> I really don't know what else to do at this point.
>>>>>  
>>>>> Jason
>>>>>  
>>>>> 
>>>>> On Mon, May 25, 2020, 10:43 AM Jason Szumlanski 
>>>>> <ja...@floridasolardesigngroup.com> wrote:
>>>>> I strongly suspect the CH240 combined breaker was compromised (we will 
>>>>> see). Since it happened that two different strings tripped, I doubt I 
>>>>> have two microinverters with internal faults. It has to be the combined 
>>>>> breaker. I was just surprised that branch circuit breakers were tripping 
>>>>> simultaneously with the combined output breaker.
>>>>>  
>>>>> Of all the supply side connected systems I have installed, I have never 
>>>>> seen a combined output fusible disconnect fuse blow, but I have seen many 
>>>>> combined output breakers tripped. I was worried early on that I would be 
>>>>> replacing fuses constantly, but that has not been an issue whatsoever.
>>>>>  
>>>>>  
>>>>>    
>>>>>  
>>>>> 
>>>>> On Thu, May 21, 2020 at 11:15 AM <scot.a...@solarcentex.com> wrote:
>>>>> Actually, we had a IQ7 string loaded up to its max panel size and max 
>>>>> string length and in the spring on cool, clear day, it tripped the 
>>>>> string's associated breaker in the Enphase combiner.
>>>>> 
>>>>>  
>>>>> 
>>>>> We reset but of course that breaker was impaired and it tripped again. We 
>>>>> replaced and never had an issue going forward. We suspect the breaker was 
>>>>> less than perfect from the start as we've add equally nice days since.
>>>>> 
>>>>>  
>>>>> 
>>>>> This almost reminds me of loading up Outback FM80. It says 4,000 watts 
>>>>> but in reality, 3,600 is the max when amps spike. I will be extra careful 
>>>>> going forward on IQ7 string length when going to the max published...
>>>>> 
>>>>>  
>>>>> 
>>>>> My story.
>>>>> 
>>>>>  
>>>>> 
>>>>> Scot
>>>>> 
>>>>>  
>>>>> 
>>>>> From: RE-wrenches <re-wrenches-boun...@lists.re-wrenches.org> On Behalf 
>>>>> Of Jason Szumlanski
>>>>> Sent: Thursday, May 21, 2020 8:57 AM
>>>>> To: RE-wrenches <re-wrenches@lists.re-wrenches.org>
>>>>> Subject: [RE-wrenches] Enphase intermittent breaker trippjng
>>>>> 
>>>>>  
>>>>> 
>>>>> I'm trying to resolve an intermittent frustrating problem with and 
>>>>> Enphase IQ system. There are three AC Branch circuits of 9 microinverters 
>>>>> each coming into an Enphase AC combiner. 
>>>>> 
>>>>>  
>>>>> 
>>>>> What has been happening is one of the BR220 branch circuit breakers and 
>>>>> the combine CH240 breaker in the main backfed load center have been 
>>>>> tripping simultaneously. It has happened about four times in the last 6 
>>>>> months. It was always the same branch circuit breaker, so we kept 
>>>>> investigating that string, checking the junction box, trunk cable, and 
>>>>> cap, etc. Finally we swapped out the BR220 breaker. 
>>>>> 
>>>>>  
>>>>> 
>>>>> Fast forward 4 weeks, and we got another call. This time a different 
>>>>> branch circuit breaker and the main breaker tripped simultaneously. We 
>>>>> checked that branch circuit and could not find any fault. It seems 
>>>>> unlikely that two branch circuit breakers would be faulty, so we have now 
>>>>> switched out the CH240 main breaker in hopes that it is the culprit.  
>>>>> 
>>>>>  
>>>>> 
>>>>> I'm not totally confident in this resolution and I have my fingers 
>>>>> crossed. If that doesn't work, does anyone have any suggestions on 
>>>>> another diagnostic step? These intermittent problems are a major hassle. 
>>>>> One thought I had was to switch to a supply side interconnection with a 
>>>>> fusible disconnect. Maybe the intermittent fault would blow one of the 
>>>>> two line fuses so at least I could narrow it down to which line the fault 
>>>>> is on if there is in fact a fault.
>>>>> 
>>>>>  
>>>>> 
>>>>> I have experienced two other tripping breaker issues with Enphase systems 
>>>>> in the past. Neither of them were systems I installed. One turned out to 
>>>>> be branch circuits that were not properly paired up and landed on 
>>>>> different breakers. Another time we had an inverter with an internal 
>>>>> fault which eventually"blew up" with a loud popping noise and smoke 
>>>>> billowing out of it. That happened after resetting a trip breaker 
>>>>> multiple times. This case seems to be unrelated to those issues. I'm 
>>>>> perplexed. 
>>>>> 
>>>>>  
>>>>> 
>>>>> Jason Szumlanski
>>>>> 
>>>>> Florida Solar Design Group
>>>>> 
>>>>>  
>>>>> 
>>>>>  
>>>>> 
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