Thanks everyone. And especially thanks to Don for chiming in.  I have been able 
to locate 75 pieces of SHS Flex.  That’s the good news.  The bad news (for me) 
is that I checked with Tom about getting some turnouts built and he is very 
backed up (good for Tom) and won’t be taking any new orders for a while. So 
since I want to be able to run both scale wheels and modern Flyonel flanges I 
think my only option is going to be hand-laying my own and experimenting with 
the flangeways until I get a good compromise.  I have hand-laid turnouts in O 
scale before, but obviously I’ve never tried to build anything to support two 
types of flanges.  I have thought about possibly using the Fast tracks jigs to 
get the outer stock rails and frog in the correct position and then adjust the 
wing and guard rails by hand. If anybody has any tips I am all ears. 

Jonathan

From: Don Thompson 
Sent: Monday, September 26, 2011 9:43 AM
To: [email protected] 
Subject: {S-Scale List} Re: Height of SHS rail...

  
I think I answer this question on this group every 6 months of so. When we 
first started to produce track we were aware of several things. We had been 
told for years that code 125 rail with small spike heads would support AF 
wheels. We knew that prototype 8" rail was the same as height as PRR 155# rail 
(lbs. per yard or rail). We also knew that 155# rail was tried on lots of large 
railroads, but was most popular with the PRR on the Northeast Corridor. We 
decided not to go with the NMRA rail profile, but go back to the prototype and 
use PRR drawings. We NEVER called our rail code 125, but would refer to our 
rail as PRR 155# as that it was we were modeling. When they started the tooling 
to roll the rail, we felt the worse case scenario is if AF wheels would not run 
on our track (snap track, not flex as we had not considered flex at that time). 
Not being a machinist and not really knowing the possible range of a rail 
rolling tool, we requested 0.128" +0.003" We explained to the design team that 
the rail could NEVER be lower than 0.126". Of course they went and rolled it at 
0.131", the largest extreme within our specs. We have made many runs of flex 
track. I guess the dimension could increase as the tool wears. I do not 
remember having to replace or repair this tool.
I do not think it is that hard to distort the rail joiner by adding a thin 
brass shim to one side and then recrimping the foil on the side and top of the 
railjoiner. As long as the the top of the railheads are the same (level) and 
the inside aspect is also flush, I believe you should have no problems with 
operations.
My only regret is that we do not have more flex track in stock, I am sure I 
could sell another 1000 of cases....
Don
PS If we ever get our tooling moved, that will be the first product produced. I 
have had people in all scale use our flex track agree that it maybe the best in 
any scale...

On Sep 25, 2011, at 2:03 PM, up148 wrote:

> I agree Bill. Maybe Don will chime in. 

[Non-text portions of this message have been removed]







Regards,
Jonathan

Blogs: http://RailfanX.blogspot.com and http://cloudvirt.blogspot.com
Twitter: http://twitter.com/jonnyspeed
Linked In: http://www.linkedin.com/in/jhatfield


[Non-text portions of this message have been removed]



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