Re: [PSES] AW: [PSES] Friday Question - table of electrochemical potentials

2021-02-08 Thread John Barnes
Dürrer,
The table in the Wikipedia article  
   https://en.wikipedia.org/wiki/Galvanic_corrosion#Anodic_index   
has more entries, is more descriptive, and doesn't totally agree with
Table 7-1 on page 156 of Gershon J. Wheeler's book, The Design of
Electronic Equipment: A Manual for Production and Manufacturing:

Table 7-1 Galvanic Series

Metal Anodic Index (0.01 volt)
- 
Gold, Platinum  0
Rhodium10
Silver 15
Nickel 30
Copper 35
Brass  40
Stainless Steel50
Chromium   60
Tin-Plate, Tin-Lead Solder 65
Iron   85
Aluminum Alloys90
Cadmium95
Zinc  125
Magnesium 175



Thanks!

John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, Master EMC  
  Design Eng, SM IEEE (retired)
216 Hillsboro Ave
Lexington, KY  40511-2105
(859)253-1178  phone
jrbar...@iglou.com
http://www.dbicorporation.com/

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Re: [PSES] Electric Current Abroad

2020-10-28 Thread John Barnes
Douglas, Scott, John, 
A free .pdf file of the 1998 Edition of Electric Current Abroad,
reprinted in 2002, is available at
   http://www.baldor.com/pdf/ElectricCurrentAbroad.pdf

Thanks!

John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, Master EMC  
  Design Eng, SM IEEE (retired)
216 Hillsboro Ave
Lexington, KY  40511-2105
(859)253-1178  phone
jrbar...@iglou.com
http://www.dbicorporation.com/

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Re: [PSES] classification of the output

2019-03-13 Thread John Barnes
Joe,
I think that you are referring to the SawStop invented by Steve Glass.  
   https://www.youtube.com/watch?v=dekzPA6nhC4
shows it in action.

John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, Master EMC  
  Design Eng, SM IEEE (retired)
216 Hillsboro Ave
Lexington, KY  40511-2105
(859)253-1178  phone
jrbar...@iglou.com
http://www.dbicorporation.com/

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Re: [PSES] Thermal equilibrium - 10% rule

2017-01-05 Thread John Barnes
Ken,
Most metals have a positive Temperature Coefficient of Resistance (TCR).
As they get hotter, their resistivity-- and the resistance of a given
conductor-- increases.  If you have a current source (or a voltage
source with a large series impedance) driving current through a small
cross-section conductor with poor heat sinking for a long time, the
conductor will go into thermal runaway-- and eventually melt in two--
when the current through it exceeds a certain critical value, depending
on the ambient temperature.  

A. J. Rainal wrote two papers about this effect on printed circuit
boards (PCB's) about 40 years ago:
*  Rainal, A. J., "Current-Carrying Capacity of Fine-Line Printed 
   Conductors," The Bell System Technical Journal, vol. 60 no. 7, pp. 
   1375-1388, September 1981.
*  Rainal, A. J., "Temperature Rise at a Constriction in a 
   Current-Carrying Printed Conductor," The Bell System Technical 
   Journal, vol. 55 no. 2, pp. 233-269, February 1976.

Non-resettable fuses use this principle, which is specified by the 
I^2t curves in their datasheets.

You may also want to read up on Preece's Law (Fuse Equations) and
Onderdonk's Fuse Equation.



John Barnes KS4GL  (retired)
Lexington, Kentucky
http://www.dbicorporation.com/

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Re: [PSES] Unexplained High Fallout of Power Supplies

2015-09-22 Thread John Barnes
Brian,
How is the furnace shut off?  If you are using a contactor between the
main line filter and the furnace, a phase line might open when it is
carrying high current.  The inductance of the line filter will try to
keep this current flowing, generating a very-high kickback spike at the
*output* of the line filter.  

Or, since the contacts in the contactor are unlikely to open/close at
exactly the same time, a common-mode choke in the line filter can act as
a transformer putting noise on the open phase(s) if only 1 or 2 phases
are connected to the load.  Some years ago, Bill Kimmel and Daryl Gerke
wrote about a case where a 3-phase product had a contactor between a
line filter and the load, which generated horrendous Conducted Emissions
noise every time the contactor opened or closed, because of this
transformer action.  The solution was to replace the common-mode choke
with 3 separate chokes, one for each phase line.

John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, Master EMC  
  Design Eng, SM IEEE (retired)
Lexington, KY
http://www.dbicorporation.com/

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Re: [PSES] RF Common Mode Immunity Test Question

2015-09-16 Thread John Barnes
John et al,
I closed dBi Corporation in September 2013 and retired.  So I haven't
bothered keeping up with all of the niggling details of electromagnetic
compatibility (EMC), electromagnetic interference (EMI), and
electrostatic discharge (ESD) standards as they have evolved since then.

But from early 2002 to late 2013 I personally did the official
EMC/EMI/ESD approval tests of 389 products to a wide variety of US,
Canadian, European Union, Australian, New Zealand, and Japanese
standards (see my web site, http://www.dbicorporation.com/).

As a working EMC Engineer, I observed that many countries/market areas
had EMI and ESD requirements for military and medical products/
equipment-- because these could kill or severely injure people if they
misbehaved due to EMI/ESD problems.  But with the exception of the
European Union-- and India for products with fax capability-- I don't
recall any legal EMI/ESD standards or requirements for commercial
products and equipment.  

I was told that governments regulate EMC because the product that fails
is not the product/equipment that causes the problem-- thus the wrong
party gets the blame, and the culprit gets off scot-free.  But most
governments consider EMI and ESD problems to be self-correcting:
1.  If a company makes a product that is very susceptible to EMI or ESD, 
there will be many problems with it in the field.  
2.  If the manufacturer or seller can't/doesn't resolve these 
problems, unhappy customers will complain to anyone who will 
listen-- severely damaging the manufacturer's reputation.
3.  Prospective buyers will look for alternatives, and be leery of 
buying/leasing *any* products made by the manufacturer.
4.  Distributors and sellers will stop carrying the manufacturer's
products.
5.  The manufacturer will eventually go out of business-- solving the 
problem without government intervention/interference!



Somewhere I heard/read that the European Union (EU) got into the
regulating of EMI and ESD susceptibility because of the Treaty of
Maastricht-- one of the major founding treaties of the European Union. 
This treaty allowed countries (states) in the EU to pass legislation to
protect the "health and welfare" of their people-- and some countries,
such as Germany, made a very-broad interpretation of "health and
welfare".  

For example, Don Bush told me that in the 1970's, if you wanted to buy a
television in Germany, that the PTT (Postal, Telegraph and Telephone)
authority would send someone to your house to make signal-strength
measurements-- and they would specify:
*  The type of television antenna you had to buy,
*  Where to mount the antenna,
  AND
*  In which direction to aim the antenna,
to *guarantee* that you had an acceptable level of television reception!

Therefore the EU started developing its market-wide EMI/ESD standards,
to preempt these countries from making standards/requirements that could
become barriers to free trade inside the EU.



I worked at IBM and Lexmark from 1977 to early 2002, and both companies
had internal standards for EMC/EMI/ESD that were frequently much tougher
than the legally-mandated standards-- out of self-interest:
*  To keep our customers satisfied.
*  To maintain our reputation for building/supporting high-quality
   products.

I don't know if it is still there, but there used to be a large map of
the US posted in IBM/Lexmark's Conducted Emissions lab, with map pins
showing all the places where EMC-Lab folks had gone to investigate field
problems.

John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, Master EMC  
  Design Eng, SM IEEE (retired)
Lexington, KY
http://www.dbicorporation.com/

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Re: [PSES] FCC label - stick-on / permanently affixed ....

2015-08-13 Thread John Barnes
Amund,
It has been over 13 years since I was last involved with product labels
at Lexmark.  But at that time the Canadian Standards Association (CSA)
had the most stringent requirements for the LABELLING SYSTEM (as
mentioned by John Allen) used for product-safety labels:
*  Label stock,
*  Ink or toner,
   AND
*  Pressure-sensitive adhesive (PSA),
compatible with the housing material used on your product.

As I recall, a CSA-Approved LABELLING SYSTEM had to meet a number of
durability tests for the markings on the label, including adhesion and
legibility tests after scrubbing labels *on the product housing* with
water and kerosene.  

We found quite a few types of plastic labels available in various
colors, shapes, and sizes, that could be run through a laser printer--
using specific toner cartridges-- that constituted CSA-approved
LABELLING SYSTEMS.  Some of these labels were available in tamperproof
versions that would tear, or left a void message on the product, if
someone tried to pull up the label.  The major disadvantage of these
LABELLING SYSTEMS was that we had to print an entire sheet of labels at
one time.

Our basic approach at Lexmark-- while I was in Product Development from
1990 to 2002-- was to have a fairly-large label that included:
*  The product model.
*  The unit's serial number.
*  FCC, CE, and other electromagnetic compatibility (EMC) markings and
   statements.
*  Product safety information, including all applicable safety marks.

If there wasn't room on the back of the product for the label, we'd put
it on the bottom in a large, flat area.

Our labels were designed from the beginning with all of the EMC and
product safety marks that we intended to get for the product.  Then for
early production-- while some EMC/product-safety certifications were
still in progress-- we'd manually cover up those marks/markings on the
label with a black Sharpie permanent marker.  

In production, we had a system (usually a personal computer running a
special program) that would write the unit's serial number to its flash
ROM, based on the serial number printed on the label.  I think that we
had some type of protection built into the firmware, that kept this
information from being overwritten by any ordinary means.

I remember the head of Product Safety grumbling to me once, that it
seemed like half of the work of his department was dealing with the
d**ned labels, and had nothing to do with the product itself



Again, this information is 13+ years old.  But it might give you some
starting points for working with your developers, vendors, and
production folks.

Thanks!

John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, Master EMC  
  Design Eng, SM IEEE
Lexington, KY  
http://www.dbicorporation.com/

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Re: [PSES] Off Topic - Warranty Question

2015-07-02 Thread John Barnes
Scott,
Correction-- in the second line of the second paragraph, I meant 2005.

John Barnes

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Re: [PSES] Off Topic - Warranty Question

2015-07-02 Thread John Barnes
Scott,
With the change-over to lead-free electronics-- forced by the European
Union's RoHS Directive which took effect on July 1, 2006-- I saw the
manufacturers' warranties for many electronic products plummet from
several years down to 3 months to 1 year  And I heard from some of
my clients who bought computers and related equipment for their
companies, that many of these new RoHS-Compatible electronics would
start having massive failures after just 13 to 14 months of use.

Personally, I cut way back (to about 20-25% of my previous level) on my
electronics purchases right after the post-Christmas sales in 1995--
when I bought a laptop computer and other stuff that I *hoped* was built
with good, tin-lead solder (and I'm still using some of these products
today!)  Now, if I'm buying something inexpensive like LED flashlights
or Arduino boards, I'll usually buy at least 3 at a crack in the hope
that at least one will still work when I need it.  If I'm buying
expensive electronics, like a computer monitor, I'll spend about 1 day
doing research for every $100 that I expect to spend.  And when I come
down to the short-list of products that will meet my needs, a long
manufacturer's warranty period will be THE major factor in what I buy.

I also have about 60 to 70 pounds of tin-lead solder saved up, of
various diameters and fluxes, to fix my old electronics when they break
after 20+ years of service.

Since late 2004 I've collected well over 22,500 documents on lead-free
electronics-- see my bibliographies at:
*  http://www.dbicorporation.com/rohsbib.htm
*  http://www.dbicorporation.com/whiskbib.htm
*  http://www.dbicorporation.com/tinpest.htm
and I *still* don't trust lead-free, RoHS-Compliant electronics for
quality, reliability, or longevity.  

I recommend to my friends that if they buy new electronics of any
significant cost, that they:
1.  Buy them at a local store.
2.  Have a clerk/tech at the store take the product out of the box,
power it up, and *prove* that this specific unit comes up 
completely before they buy it.

John Barnes
Lexington, KY
author of Robust Electronic Design Reference Book, Volumes I and II

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Re: [PSES] FCC and very low-power wireless devices

2013-03-14 Thread John Barnes
Dieter,
 Can I use any frequency if my transmission level is below the class B
 limit?

No.  

You can find the current version of the United States' FCC 47 CFR Part
15 at
   http://www.ecfr.gov/cgi-bin/text-idx?c=ecfr;
   SID=c4968cff34d29b7b13d674c04d8392b8rgn=div5view=text
   node=47:1.0.1.1.16idno=47#47:1.0.1.1.16.3.234.2
   
Subpart C (currently 15.201 through 15.257) covers Intentional
Radiators.  

15.205(a) covers Restricted bands of operation, and says Except as
shown in paragraph (d) of this section, only spurious emissions are
permitted in any of the frequency bands listed below.  

15.207(a) has the Conducted limits for Intentional Radiators.  These are
identical to the Class B Conducted limits for Unintentional Radiators in
15.107(a).

15.209(a) has the Radiated emission limits; general requirements for
Intentional Radiators.  These start at 9kHz.  At 30MHz and higher they
are identical to the Class B Radiated limits for Unintentional Radiators
in 15.109(a).



Canada has similar requirements.  RSS-Gen Issue 3, dated December 2010
   http://www.ic.gc.ca/eic/site/smt-gst.nsf/vwapj/rssgen-i3.pdf/$file/
   rssgen-i3.pdf
with NOTICE 2012-DRS0126
   http://www.ic.gc.ca/eic/site/smt-gst.nsf/eng/sf10224.html
covers Radio Apparatus.  Table 3 on page 22 lists Restricted Frequency
Bands.  Table 4 on page 23 specifies the AC Power Line Conducted
Emissions Limits, which are identical to FCC 47 CFR Pat 15 15.207(a).
Tables 5 and 6 on page 24 specify the General Field Strength Limits for
Transmitters, which are identical to FCC 47 CFR Part 15 15.209(a) for
the electric field strength, but add magnetic field strength limits for
9 to 1,705kHz.



John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, Master EMC  
  Design Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/

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Re: [PSES] EN 61000-4-5

2012-08-01 Thread John Barnes
Derek,
I ran into a similar problem about six years ago, where a 10-30VDC
product for use on earth-moving equipment had its DC power protected by
a Microsemi 1.5KE51CA-T bidirectional transient suppressor.  Applying a
single -1kV EN 61000-4-5 surge between power and ground would short out
the transient suppressor with fancy fireworks and lots of smoke.  

In the first page of the datasheet for the 1.5KE51CA-T
   http://www.microsemi.com/en/sites/default/files/SA4-15.pdf
under Applications/Benefits is the comment:
Secondary lightning protection per IEC61000-4-5 with 2 Ohms source
impedance:
*  Class 2: 1.5KE5.0A to 1.5KE24A or CA
*  Class 3: 1.5KE5.0 to 1.5KE12A or CA

Our fix was to solder a second 1.5KE51CA-T in anti-parallel with the
first one, which got us through the immunity requirements of EN
61326:1997 with no more problems.

Apparently these transient protectors are bidirectional but not
symmetrical-- their breakdown voltages and surge capabilities are
different in the forward and backward directions.

John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, Master EMC  
  Design Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/

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Re: [PSES] Microwave book

2012-07-06 Thread John Barnes
Derek,
ABEbooks shows a copy of Microwave Antenna Measurements, by J. S.
Hollis, T. J. Lyon, and L. Clayton, available from France for $63.81
plus $14.25 shipping and handling-- which looks like your best deal.  If
they offer a faster shipping method for a little more money, you may
want to choose that.  When I buy books from Europe and choose the
regular shipping, they usually take 3 to 4 weeks to arrive.
   http://www.abebooks.com/



Addall shows four copies available for $63.81 up to $129.06 plus
shipping  handling.  The cheapest one is from AbebooksFR (see above).
   http://used.addall.com/

Alibris shows one copy for $74.95 plus shipping  handling.
   http://www.alibris.com/booksearch?cm_sp=search-_-advSearch-_-na

Amazon shows 4 copies for $74.95 to $100.00 plus shipping  handling
   http://www.amazon.com/

Bookfinder shows two copies for $78.94 to $103.98 plus shipping and
handling
   http://www.bookfinder.com/

Bookfinder4u shows 3 copies for $78.94 to $140.51 plus shipping and
handling
   http://www.bookfinder4u.com/

Half Price Books shows a copy for $74.95 plus shipping and handling
   http://www.hpb.com/



Last week I updated my web pageInternet Sources for Electronics
Books, Standards, Manuals, Journals, and Magazines   at
   http://www.dbicorporation.com/sources.htm
to cover:
*  207+ orders for 790+ books that I have bought online from October
   2000 through June 2012, along with the range of delivery times that 
   I have seen from each source.
*  71 orders for 153 EMC standards that I have bought online from May
   2002 through June 2012, along with the range of delivery times that 
   I have seen from each source.
*  Sources for equipment manuals.
*  Sources for back issues of magazines.

Being a cheapskate through-and-through, I'll check a number of online
sources for a book/standard/other item that I need or want, because I've
frequently seen a 2:1 or greater ratio in the prices that different
sources want for the same or equivalent items.

My favorite online source now for technical books is BetterWorldBooks
   http://www.betterworldbooks.com/
who I ran across in May.  I noticed that a bunch of my orders to 
half.com, ABEbooks, Alibris, Amazon, etc., were all coming from this
same place.  Curiously, I'll sometimes find a certain book listed on one
of these other web sites, but not on their own web site (or vice versa)!



John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, Master EMC  
  Design Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/

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Re: [PSES] Spread-Spectrum Clock Question

2012-02-09 Thread John Barnes
 as fast as you can, to
keep the quasipeak detector from seeing your signal.  You might try to
increase the size of your steps, so that at a frequency that is causing
you grief, no two adjacent steps of the clock frequency are within the
120kHz bandwidth of the quasipeak detector.



John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, Master EMC  
  Design Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/

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Re: IEEE PSES / Please Read

2009-07-25 Thread John Barnes
Jim,
 To join only the society (not be a member of the IEEE) you may join
 as an affiliate.  The cost is approximately half of what a full member 
 of the IEEE would cost.

What are the requirements for a person to join the Product Safety
Engineering Society (PSES) as an affiliate?  Is this offer open only to
members of certain societies, such as iNARTE, whose home page at 
   http://www.narte.org/
shows PSES as an Affiliated Professional Organization?  (Please list any
qualifying societies.)  If a person belongs to iNARTE, do they have to
be an iNARTE-Certified Product Safety Engineer or Product Safety
Technician, or is membership in iNARTE with any Certification(s)
sufficient?

 The cost is approximately half of what a full member of the IEEE
 would cost.  ...  Affiliate part of the Dues are show below. Add on 
 the society fee (to the amount show below) of $35 for full year (after 
 August 16) or $17.25 for a half year.

What would the total cost be for a person to join the PSES as an
affiliate:
*  Before August 16, 2009 (half-year membership)?
*  After August 16, 2009 (full-year membership)?

  IEEE Region 7, GST 67.73   33.87
  IEEE Region 7, HST 72.89   36.45

The IEEE Region map at
   http://www.ieee.org/web/geo_activities/home/world_reg.html
shows Region 7 of the IEEE as Canada.  The web page at
   http://www.cra-arc.gc.ca/E/pub/gp/rc4027/rc4027-09e.pdf
talks about a harmonized sales tax (HST) for Nova Scotia, New Brunswick,
Newfoundland, and Labrador, and a national goods and services tax (GST),
separate from the provincial taxes, for the rest of Canada.  Are these
the GST and HST in your table?

Thanks!

John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, SM IEEE
dBi Corporation
Lexington, KY  
http://www.dbicorporation.com/



Re: Seeking labs to test to EN55020

2008-07-26 Thread John Barnes
Charles,
You can find test labs that are accredited by the American Association
for Laboratory Accreditation (A2LA) to test to EN 55020 (or any other
specific standard) by:

1.  Going to the A2LA web site
   http://www.a2la.org/

2.  On the left-hand side, click on Search for Accredited 
Organizations.

3.  On the Directory Search Page, 
   http://www.a2la.org/dirsearchnew/newsearch.cfm
 enter EN 55020 (or whichever standard you are interested in) in
 the Search For: box.  Set Commercial Status to search 
 commercially available scopes only, because some labs accredited 
 by the A2LA only do testing for their own company.  You may also 
 want to narrow down the list by state, country, and field of 
 testing.  EN 55020 falls under Electrical (testing), for example.

4.  Click on the Submit Query button.  

5.  Click on the certificate number (left-most column) of any labs that
look interesting.

6.  Page down to their SCOPE OF ACCREDITATION TO ISO/IEC 17025, and 
search for 55020 (or whatever) to see if they are accredited for
the types of tests/calibrations that you need.  

7.  Clicking on the lab's name instead, will take you to their web site.

8.  Depending on your needs, you may also want to search for equivalent
or nearly-equivalent standards.  For example:
*  CISPR 20  for EN 55020.
*  IEC 61000-4-3 for EN 61000-4-3.
*  47 CFR Part 15 for FCC Part 15.



I took a quick look at the NVLAP web page
   http://www.nvlap.org/
But I don't find any place there, where you can easily search for labs
that NVLAP has redited to certain standards.
   


Thanks!

John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, SM IEEE
dBi Corporation
jrbar...@iglou.com
http://www.dbicorporation.com/

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Re: New Version of FCC Part 15, Dated July 10, 2008

2008-07-12 Thread John Barnes
EMC-PSTC'ers,
I spent several hours reading through the July 10, 2008 version of FCC
Part 15 (47 CFR Part 15) at
   http://www.fcc.gov/oet/info/rules/part15/PART15_07-10-08.pdf   ,
comparing it against the September 20, 2007 version.  The only
difference that I could see was that the note at the beginning of
Section 15.212, Modular transmitters, has been removed.  What did I
miss?

John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, SM IEEE
dBi Corporation
jrbar...@iglou.com
http://www.dbicorporation.com/

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New Version of FCC Part 15, Dated July 10, 2008

2008-07-11 Thread John Barnes
EMC-PSTC'ers,
The Federal Communications Commission (FCC) posted a new version of FCC
Part 15 = 47 CFR Part 15, dated July 10, 2008, at
   http://www.fcc.gov/oet/info/rules/part15/PART15_07-10-08.pdf

Enjoy!

John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, SM IEEE
dBi Corporation
jrbar...@iglou.com
http://www.dbicorporation.com/

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Re: FCC Immunity Requirements

2008-05-02 Thread John Barnes
Ken,
 For those of you who live in California, or who have ever traveled
 there, just how many health hazards are ?known to the State of
 California? ?  And what is the rate-of-increase of such postings? One
 would come to the conclusion that either the state of California is
 much smarter than the rest of the forty-nine states, or that CA is a
 very unhealthy place to live.

The most recent listing that I can find of Chemicals Known to the State
to Cause Cancer or Reproductive Toxicity, under California Proposition
65, is dated March 28, 2008, and is at 
   http://www.oehha.ca.gov/prop65/prop65_list/files/032108list.pdf
This list is 18 pages long

I have read that one of the criteria for being put on the list is that 
the chemical could shorten the life of one person in 100,000 by one
year.

I feel that their runaway, toxic legislation is a major contributor to
CA is a very unhealthy place to live.  I frequently refer to
California as EU West when discussing lead-free electronics with
people.  

If you can find it, I suggest reading H. L. Bill Richardson's book
What Makes You Think We Read the Bills?.  Ottawa, IL: Caroline House
Books, 1978.  He was a California legislator.

I am in the process of printing out well over 100 Ph. D. and Master's
theses that I recently found on lead-free electronics in the Proquest
database.  My bibliography on lead-free electronics, the RoHS and WEEE
Directives, and the like is now 800 pages long, at
   http://www.dbicorporation.com/rohsbib.htm

   http://www.dbicorporation.com/rohswant.htm 
lists my major sources of material, and has the references that I
haven't had time to double-check and put into rohsbib.htm yet.  Since
December 2004 I have collected 235 books, 100+ Ph. D. and Master's
theses, and 11,800+ reports/papers/magazine articles/web pages on these
subjects.

Thanks!

John Barnes KS4GL, PE, NCE, NCT, ESDC Eng, ESDC Tech, PSE, SM IEEE
author of Robust Electronic Design Reference Book, Volumes I and II
dBi Corporation
http://www.dbicorporation.com/

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Re: EN55024 A2 2003

2003-09-30 Thread John Barnes

Don,
The Official Journal of the European Union, volume 46 number C172, pages
2 to 15, has the most recent listing of harmonized standards under the
EMC Directive.  It shows that A2:2003 to EN 55024:1998 is the same as
A2:2002 to CISPR 24:1997.  If an EN standard, or an amendment thereto,
differs from the IEC or CISPR standard, the listing will say (modified).

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: PC noise and a standards question

2003-08-11 Thread John Barnes

Derek,
A hi-pot tester should fall under EN 61326, Electrical equipment for
measurement, control and laboratory use-- EMC requirements.

The foreward in my copy of IEC 61326 edition 1.0 2002-02 says that it
replaces IEC 61326-1:1997+A1:1998+A2:2000.  This is a little confusing, 
  ^^

because the July 22, 2003 listing of harmonized standards under the EMC
Directive (http://europa.eu.int/eur-lex/en/dat/2003/c_172/
   c_17220030722en00020015.pdf   ) says that:
*  EN 61326:1997 is the same as IEC 61326:1997.
*  EN 61326:1997 Amendment A1:1998 is the same as IEC 61326:1997 
   Amendment  A1:1998.
*  EN 61326:1997 Amendment A2:2001 is the same as IEC 61326:1997 
   Amendment  A2:2000.

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: X and Y caps

2003-08-06 Thread John Barnes

Dave,
If an X capacitor shorts (line-to-line or line-to-neutral), it does not
cause a safety hazard.  If a Y capacitor shorts (line-to-ground or
neutral-to-ground), it does cause a safety hazard.  Please refer to IEC
950 sections:
*  1.5.6, Capacitors in primary circuits.
*  1.5.7.1, Bridging capacitors.

Here is an excerpt taken from chapter 8, Capacitors, of Robust
Electronic Design Reference, which I am writing for Kluwer:

 Capacitors that connect straight to primary power, such as ones 
 used in AC-line filters, may be subjected to high-voltage spikes   
 and surges, and thus require a surge-voltage rating.  These  
 capacitors are considered safety-critical parts by safety
 agencies, and usually must be certified to EN 60384-14, EN 132400,
 UL 1414, and CSA C22.2 No. 1.  An X-capacitor goes line-to-ground 
 or line-to-line, and can not cause an electric shock if it fails.  
 A Y capacitor goes line-to-ground or neutral-to-ground, and can
 cause an electric shock if it fails.  These capacitors have
 several subcategories, with surge-test voltages of:
 ·  4,000V peak for X1 capacitors, connected line-to-line across
a 3-phase line.
 ·  2,500V peak for X2 capacitors, connected line-to-neutral,
for voltages up to 250VAC from ordinary wall outlets.
 ·  8,000V peak for Y1 capacitors, connected line-to-ground or  
neutral-to-ground, for voltages up to 250VAC, with one
capacitor bridging double or reinforced insulation.
 ·  5,000V peak for Y2 capacitors, connected line-to-ground or
neutral-to-ground, for voltages up to 250VAC, with one
capacitor bridging basic or supplemental insulation, but two
capacitors in series bridging double or reinforced insulation. 
(We sometimes use a Y-connection, with three Y2 capacitors wired
together, and having their other leads going to line, neutral,
and ground.)

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


drcuthb...@micron.com wrote:
 
 Here is a new question/comment that is sure to stir up some responses. It
seems that many use the term Y to refer to caps from line-to-line and the term
X to refer to caps from line-to-ground (or is it the other way 'round). While
researching caps I found that X basically designates a cap which is designed
to never fail shorted. This would be the one to use for line-to-ground
applications. And that Y refers to a cap which can fail shorted. This would be
acceptable for line-to-line.
 
 Thanks to all for the input on my hipot question. That cleared things up for
me.
 
   Dave Cuthbert
   Micron Technology
 
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Re: EN55022

2003-07-28 Thread John Barnes

Joshua,
EN 55022:1998 and its amendment A1:2000 have been delayed to August 1,
2005 in the latest listing of Harmonized Standards for the EMC
Directive--Official Journal of the European Communities (OJ), C172
Volume 46, pages 2-15, which came out July 22, 2003.  The new listing
can be downloaded from 

http://europa.eu.int/eur-lex/en/dat/2003/c_172/c_17220030722en00020015.pdf) 

Alan E Hutley posted the URL on this mailing list last Tuesday, right
after the OJ came out.

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: cable maximization - do you or don't you??

2003-07-06 Thread John Barnes

Charles,
I maximize the cables anytime I run radiated emissions or conducted
emissions tests.

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: PCB marked for UL 94V-0

2003-06-19 Thread John Barnes

Doug,
In researching the book that I am writing for Kluwer, Robust Electronic
Design Reference, I ran across the following booklet:
Lund, Preben, How to Design Printed Circuit Boards for UL 
Recognition.  Westlake Village, CA: Bishop Graphics, 1983.

In my manuscript, I discuss UL Recognition of PCB's on pages G-15 and
G-16.  Basically, a UL Recognition Card (Yellow Card) issued by UL to
a printed circuit board (PCB) vendor covers:
*  The laminate, conductor, soldermask, surface finish, and legend 
   materials to be used, and acceptable alternatives.
*  The vendor's manufacturing process.
*  The design rules to be followed, including:
   -  Minimum trace width for Midboard Conductors.
   -  Minimum trace width for Edge Conductors.
   -  Minimum annular ring on vias and plated-through holes.
   -  Maximum Unpierced Area.
   -  Maximum operating temperature.
   -  Minimum thicknesses for base laminate, C-stage laminates, B-stage 
  laminates, and finished PCB's.
   -  Conductor thickness.

If you would like a deeper understanding of what a 94V-0 rating
represents, I suggest you read
Grand, Arthur F., and Wilkie, Charles A., Fire Retardancy of 
Polymeric Materials.  New York: Marcel Dekker, 2000.

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: Amend A1 to EN 55011

2003-06-04 Thread John Barnes

Mike,
Amendment A1:1999 to EN 55011:1998 mainly:
*  Changes the Measured on a test site, Group 1, Class A column of 
   Table 3 to be measured at 10m instead of 30m; all the limits increase 
   10dB.
*  Changes the On a test site column of Table 5 to be measured at 10m 
   instead of 30m; all the limits increase 10dB.
*  Adds Tables 8 to 10 with emission limits for ISM equipment operating 
   at frequencies above 400MHz.
*  Spells out the testing of microwave cooking apparatus in more detail.

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: ENV 50204

2003-05-21 Thread John Barnes

Joe,
ENV denotes a European Pre-Standard.  ENV 50204 was called out by:
*  EN 50082-1:1997, Electromagnetic compatibility - Generic immunity 
   standard Part 1: Residential, commercial and light industry 
   (expires July 1, 2004).
*  EN 50082-2:1995, Electromagnetic compatibility - Generic immunity 
   standard - Part 2: Industrial environment (expired April 1, 2002).

EN 50082-1:1997 is being replaced by EN 61000-6-1:2001, Electromagnetic
compatibility (EMC) - Part 6-1: Generic standards - Immunity for
residential, commercial and light-industrial environments.  

EN 50082-2:1995 has been replaced by EN 61000-6-2:1999 and EN
61000-6-2:2001, Electromagnetic compatibility (EMC) - Part 6-2: Generic
standards - Immunity for industrial environments 

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: ESD failure

2003-05-08 Thread John Barnes

Ravinder,
I'd say that you are in pretty good shape now.  EN 55024 (information
technology equipment), EN 61000-6-1 (generic devices in residential,
commercial, and light industrial environments), and EN 61000-6-2
(generic devices in industrial environments) all specify performance
criterion B for:
*  +/-4kV contact discharges (including zaps to the horizontal and 
  vertical coupling planes).
*  +/-8kV air discharges.

I like to test up to +/-8kV contact discharge and +/-15kV air discharge.
The effort we are willing to invest in trying to raise the ESD-immunity
level depends on:
*  Where we are in the project.
*  How much margin we have already.
*  How much of a schedule crunch we are in.
*  The expected pain level for the next round of ESD fixes.
*  Whether my boss/client is starting to complain about the time I've
   already spent in ESD testing, versus everything else he/she needs me 
   to do...

If we are ESD testing an engineering unit, with another board spin
planned-- and we have the time and opportunity-- I'll try to push the
ESD-immunity level as high as I can so that we can include the fixes in
the next layout pass.  

If we are testing a Design Verification Test unit, with no more board
spins planned, I will shoot for at least 25% margin (meet performance
criterion B for +/-5kV contact and +/-10kV air discharges), with no
permanent damage for +/-8kV contact discharge and +/-15kV air discharge.

If we are running the final approval tests on my own or a client's
product, I grudgingly accept meeting performance criterion B for up to 
+/-4kV contact and +/-8kV air discharges.  But I'll want to get the unit
back into the ESD lab as soon as possible to see what happened to our
margins!

As always in engineering, we have to trade-off the time/effort to
perfect a piece of a design versus getting the entire job done.  I
personally give ESD testing high priority, because it can help me find
and fix so many weaknesses in designs quickly.  But the person paying
the bills has the final say, as long as we meet the legal and regulatory
requirements.

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: AC outlet max current

2003-05-02 Thread John Barnes

Kenneth,
NEC 2002 Section 210.20(A) says 
Where a branch circuit supplies continuous loads or any combination of
continuous and noncontinuous loads, the rating of the overcurrent device
shall not be less than the noncontinuous load plus 125 percent of the
continuous load.

overcurrent rating/125% = 80% of rating

This has an Exception: 
Where the assembly, including the overcurrent devices protecting the
branch circuit(s), is listed for operation at 100 percent of its rating,
the ampere rating of the overcurrent device shall be permitted to be not
less than the sum of the continuous load plus the noncontinuous load.

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: ESD failure

2003-05-02 Thread John Barnes

Ravinder,
Try putting small (around 22pF) capacitors to ground on resets,
interrupts, and other asynchronous inputs to the ASIC, very close to the
ASIC.  I would be especially suspicious of any signals that run close to
the card edge or have significant loop areas between the signal and
return.  

Do you see a significant difference in the ESD immunity if you zap the
horizontal coupling plane (HCP) near different edges of the card?  If
so, the edge with the lowest ESD immunity probably has the sensitive
signal(s).  You can try narrowing down your search area by turning down
the voltage on your ESD gun and zapping very close to the board, which
will shrink the circle where dI/dt (on the order of 10^11 V/s for the
initial spike) exceeds your board's ESD immunity.  

Put a piece of copper tape on top of the insulator on your HCP, with one
end connected to the HCP.  Insulate everything but the other end of the
copper tape with some Kapton tape or packing tape.  Put your board over
the copper tape, and zap the uninsulated end of the copper tape with
your ESD gun.  Instead of a circle of high transient magnetic fields
this gives you a line of high magnetic fields a little wider than the
copper tape.  Move the board around, and keep reducing the ESD voltage
until the board barely fails-- it keeps working if you move/turn the
board or decrease the ESD voltage any further.  The sensitive
signal/loop should now be right over the copper tape for a significant
distance.

My article Designing Electronic Systems for ESD Immunity, that was
published in the February 2003 Conformity magazine may give you some
more ideas.  You can download it from their web site at 
 http://www.conformity.com/0302designing.pdf

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: EN55022:1998 + Amendment A1:2000

2003-04-25 Thread John Barnes

John,
Amendment A1:2000 to EN55022:1998 changes subclause 10.4, Equipment
set-up, for tabletop units.  Their linecords are now to come straight
down from the tabletop, then go through ferrite clamps or ferrite tubes
before they plug into the AC power outlet. 

According to the latest listing of harmonized standards for the EMC
Directive, in the March 26, 2003 Official Journal of the European Union
(C74 Volume 46 pages 1-18, which you can download from
http://europa.eu.int/eur-lex/en/dat/2003/c_074/
c_07420030326en00010017.pdf) 
EN 55022:1998+A1:2000 is still scheduled to take effect August 1.

We've had some extended discussions on the EMC-PSTC mailing list in the
last few months about:
*  These clamps.
*  Whether you can make your own versus buying them.
*  The reasons for this amendment.

I have been recommending to our clients for the last six months that if
they have older products with internal AC power supplies, or that use
brick external power supplies, that:
*  We need to run (rerun) the Radiated Emissions test to A1:2000 if they 
   want to import the products into Europe after August 1.
   OR
*  They need to obsolete, or get any remaining units imported into 
   Europe, before August 1.

John Barnes Ks4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: Q. on responsible party for FCC CLass B

2003-04-17 Thread John Barnes

Charles,
The FCC requires the responsible party for compliance to be located in
the US.  Thus the responsible party will be:
*  Responsible for every unit that is marketed.
*  The manufacturer, if they are located in the US.
*  An importer who brings the units into the US.
*  An assembler in the US who assembles units from component parts.
*  Anybody who modifies the units from their original configuration, 
   who is not under the authority of one of the above.
*  A retailer or original equipment manufacturer (OEM) who agrees to 
   take over this responsibility from the manufacturer/importer.

The responsible party must maintain all records concerning compliance,
and must provide test samples or test data to the FCC upon request.

See
*  http://www.necmitsubishi.com/css/Techlibrary/FCC.htm
*  http://www.hallikainen.com/cgi-bin/section.pl?section=68.3
*  http://www.fcc.gov/oet/info/filing/ead/doc.html

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: [SI-LIST] Re: Trace width and current capacity

2003-03-21 Thread John Barnes

Harry,
A related subject to the ampacity (safe current-carrying capacity) of
printed circuit board traces is the ampacity of wires.  I've been
studying both topics seriously since June 1999.  I will be including the
results of these studies in the book I am writing for Kluwer (Robust
Electronic Design Reference, to be published late this year) in:
*  Appendix F: Important Properties of Wires and Cables.
*  Appendix G: Important Properties of PCB Traces, Flat Cables, and 
   Busbars.

I've come up with a simple way to estimate the ampacity of wires with
about +/-34% accuracy (+/-2 standard deviations, should cover 95% of
real data).  I would like some SI-LIST'ers and EMC-PSTC'ers to try my
method, see how it compares to data they have seen/gathered/used, and
give me feedback.  From various sources I found over 1300 datapoints of
wire ampacity versus:
*  Type of conductor (Kcond, from Table F-6).
*  Environment (Kenv, from Table F-7).
*  Number of wires in bundle/cable (N).
*  Wire cross-sectional area (CSA, in mm^2 = 10^-6 m^2).
*  Wire temperature (Twire, in degrees C).
  AND
*  Ambient temperature (Tamb, in degrees C) (or temperature rise, in 
   degrees C).
 
For American Wire Gage (AWG),
   solid wire diameter = 0.0082515 * 0.89053^AWG meters
   CSA = (pi/4) * diameter^2

I had to use two equations, because plotting and regression analyses of
the data showed a sharp bend at about 0.5-0.7 mm^2 CSA.  For large wires
changing the CSA has a strong effect on the wire resistance, and thus
the heat produced in the wire by current (P = I^2 * R), but a relatively
small effect on the surface area of the wire.  For small wires changing
the CSA seems to have a much greater relative effect on surface area,
and thus the wire's ability to conduct/convect/radiate heat away.  I
decided to make the break-point between the equations at 0.5 mm^2,
because this is the smallest size wire permitted for linecords.  So the
first equation covers linecords and other power wiring, while the second
equation basically covers signal wiring.

Here is my proposed method for estimating the ampacity of wires.  
For CSA = 0.5 mm^2 (20AWG and larger)
I = Kcond * Kenv * N^-0.2 * CSA^0.642 * sqrt(Twire - Tamb) amperes
For CSA = 0.5 mm^2 (21 AWG and smaller)
I = Kcond * Kenv * N^-0.2 * 1.122 * CSA^0.808 * sqrt(Twire - Tamb)
amperes 

Table F-6: Ampacity Factor for Base Conductor Material
*  Copper has   Kcond = 1.00.
*  Aluminum has Kcond = 0.80.
*  Nickel has   Kcond = 0.56.   

Table F-7: Ampacity Factor for Environment
*  Free air hasKenv = 2.60.
*  Cables have Kenv = 2.24.
*  Equipment has   Kenv = 2.06.
*  Wire in conduit has Kenv = 1.77.

Many standards specify the wire size to be used for a given current in a
specified environment.  So Appendix F also (already) includes 23 tables
summarizing these requirements from:
*  IEC 950.
*  SAE AS50881.
*  MIL-W-5088.
*  HS-1738.
*  NFPA 79.
*  UL 486.
*  UL 817.
*  CAN/CSA C22.2 No.21-95.
*  IEC 60799.
*  National Electrical Code (NFPA 70).
*  Canadian Electrical Code.

My list of references for Appendix F is 5 pages long, so I won't include
it with this post.  But I can post it later if there is interest.

So, if you are working on something that requires you to choose a wire
size/temperature rating based on the current through the wire, how about
giving my proposed method a try?  Please see how it compares to your
present method(s), and let me know the results.
 
I would like to specifically acknowledge Doug Brooks' article
Temperature Rise in PCB Traces (   http://www.ultracad.com/pcbtemp.pdf
) as the inspiration for the method I used to come up with these
equations.

Thanks!
John Barnes KS4GL, PE, NCE, ESDC Eng., SM IEEE
dBi Corporation
http://www.dbicorporation.com/
(859)253-1178  phone
(859)252-6128  fax
jrbar...@iglou.com


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Re: surge Z?

2003-03-20 Thread John Barnes

Dave,
Section 6.1 of EN 61000-4-5:1995 says the generator has an effective
output impedance of 2 ohms.

John Barnes KS4GL, PE, NCE, ESDC Eng., SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: Fire Retardants

2003-03-20 Thread John Barnes

Richard,
A book that may help you is 
Fire Retardancy of Polymeric Materials, 
by Arthur F. Grand and Charles A. Wilkie (New York: Marcel Dekker,
2000).  

Chapter titles are:
1.  The Changing Nature of Fire Retardancy in Polymers.
2.  Chemical Aspects of Thermal Decomposition.
3.  Fire Test Methods for Evaluation of Fire-Retardant Efficacy.
4.  Synergists, Adjuvants, and Antagonists in Fire-Retardant Systems.
5.  Phosphorus-Containing Flame Retardants.
6.  Char Formation.
7.  Intumescence.
8.  Halogen-Containing Fire-Retardant Compounds.
9.  Inorganic Hydroxides and Hydrocarbonates: Their Function and Use as
Flame-Retardant Additives.
10. Silicon-Based Flame Retardants.
11. Solid-State Thermochemistry of Flaming Combustion.
12. The Performance of Fire Retardants in Relation to Toxicity.
13. Molecular-Level Design of Fire Retardants and Suppressants.
14. Fire-Hazard and Fire-Risk Assessment of Fire-Retardant Polymers.

I borrowed the book from a local technical library just this afternoon,
and have only had time to skim through it.  But the impression that I
got was It all depends., just like John Woodgate said in his post.

You may also find pertinent information under Comparative Tracking
Index or CTI.  

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: VDE 0100 Part 253, VDE 0298 Part 4

2003-03-05 Thread John Barnes

John,
Thank you for the tip on BS 7671.  Techstreet wants $215 for BS
7671:2001, which is a bit too much for my budget when the ampacity
tables are all that I am looking for. (I've already ordered over $1017
in engineering books and standards this week-- my mailman is going to
hate me, having to deliver 27 heavy books if all the orders go
through.)  But I found a used copy of P. Cook's   Commentary on BS
7671:1992 Requirements for Electrical Installations  on Amazon.com for
$30 plus shipping, so I ordered it.

Do you know if there are any changes in the ampacity tables of BS 7671
between the 1992 and the 2001 editions?

Thanks!
John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/

 Woodgate wrote:
 
 I read in !emc-pstc that John Barnes jrbar...@iglou.com wrote (in
 3e64d54d.7...@iglou.com) about 'VDE 0100 Part 253, VDE 0298 Part 4' on
 Tue, 4 Mar 2003:
 
 I am researching the ampacity (current-carrying capacity, Leitung in
 German) of wires for Appendix F of my book, Robust Electronic Design
 Reference.
 
 BS 7671 (the UK version of IEC 60364) has a lot of information on this
 subject. I suspect it's also in IEC 606364, but I haven't looked.
 --
 Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk
 Interested in professional sound reinforcement and distribution? Then go to
 http://www.isce.org.uk
 PLEASE do NOT copy news posts to me by E-MAIL!
 
 ---
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VDE 0100 Part 253, VDE 0298 Part 4

2003-03-04 Thread John Barnes

EMC/PSTC'ers,
I am researching the ampacity (current-carrying capacity, Leitung in
German) of wires for Appendix F of my book, Robust Electronic Design
Reference.  A WECO catalog pointed me to VDE 0100 Part 253, and
searching the Internet I also ran across a number of references to VDE
0298 Part 4 for the ampacity of wires and cables under various
installation conditions.  Some of the web pages that I found seem to mix
values from these two standards, which is very confusing because they
seem to differ by 10% for the same wire size, temperature rating for
the insulation, ambient temperature, and installation condition (in
conduit, in equipment, in cable, in free air).  

I am willing to buy the standards to resolve this question (even though
they seem to be available only in German, as paper copies) if I can find
out which ones to buy.

I think that I am looking for VDE 0100 part 523.6-81 (VDE 0100 Teil
523.6-81) with tables for Gruppe 1, Gruppe 2, and Gruppe 3 and Tables 3
and 4.  Techstreet (   http://www.techstreet.com/   ) lists:
*  VDE 0100dated 01-May-1973.  === this one?
*  VDE 0100 Beiblatt 1 dated 01-Nov-1982.(Supplement 1)
*  VDE 0100 Beiblatt 2 dated 01-Mar-1983.(Supplement 2)
*  VDE 0100 Beiblatt 5 dated 01-Nov-1995.(Supplement 5)

If VDE standards are like a lot of the EMC standards, supplements only
give the information that has changed, so buying the wrong supplement
would just be a waste of my time and money.

Similarly, I think that I am looking for VDE 0298 part 4:
*  VDE 0298-100 dated 01-Dec-1992.
*  VDE 0298-3   dated 01-Aug-1983.
*  VDE 0298-300 dated 01-Feb-1997.
*  VDE 0298-4   dated 01-Aug-1995.   === this one?

I have E-mailed VDE directly, but don't know if/when I will get a reply
from them.

Thanks!

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/
(859)253-1178  phone
(859)252-6128  fax


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Conformity Article

2003-02-24 Thread John Barnes

EMC-PSTC'ers,
My article Designing Electronic Systems for ESD Immunity just came out
in the February 2003 Conformity magazine, pages 18-27.  If you don't
receive the magazine you can download the article from their web site at
 http://www.conformity.com/

Enjoy!
John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Looking for Tables of Metric Wire Sizes

2003-02-14 Thread John Barnes

EMC-PSTC'ers,
Where can I find a table(s) or list(s) of the preferred wire sizes
(electrical and otherwise) used in Europe, Japan, and other countries on
the metric system?  I'm looking for:
*  Names/numbers of standards.
*  URL's for wire-manufacturer's websites.
*  URL's for distributors' catalogs.
*  URL's for web pages on the subject.
*  URL's for linecord manufacturer's web pages.
 OR
*  Anything of the sort that may lead me to this information.

Or can you tell me from your own experience which of the following (or
other?) gages are currently used outside the US?  I've gone through
manufacturer's catalogs, searched the Internet, and looked through some
15 bookcases of electronics and metal-working books in my personal
collection without finding a definitive answer as to which metric wire
gages are currently used worldwide.

I am working on the ampacity (current-carrying capacity) appendix to my
new book, Robust Electronic Design Reference, which I am writing for
Kluwer.  I also plan to put the wire gage information on dBi's web site,
to make it readily available so that I can get comments and corrections
via the Internet.

In the US we use American Wire Gage (AWG, also called Brown  Sharp
Gage, BS) and even gages for the most part, which correspond to a
roughly 20% reduction in diameter for each step.

So far I have found tables that specify metric cross-sectional area in:
*  Hitachi Electronic Wires and Cables catalog, 1991-- page 278 lists 
   JIS sizes for 0.035, 0.05, 0.1, 0.14, 0.18. 0.2, 0.3, 0.5, 0.75, 
   1.25, 2, 3.5, 5.5, 8, 14, 22, 38, 60, and 100 mm^2.
*  Oleflex Cable Advanced Cable Technology catalog, 1984/1985-- page 54
   lists European Cable Stranding for 0.14, 0.25, 0.34, 0.38, 0.5, 0.75, 
   1.0, 1.5, 2.5, 4, 6, 10, 16, 25, 35, 50, 70, 95, 120, 150, 185, 240, 
   300, 400, and 500 mm^2.
*  IEC 950, 1996-- Table 11 lists sizes of conductors for power supply 
   cords of 0.75, 1.00, 1.25, 1.5, 2.5, 4, 6, 10, 16, 25, 35, and 50
   mm^2.

I have found tables that specify metric diameters for solid wires:
*  Querschnitt und Gewicht von Runddrahten aus Kupfer, date unknown--
   page unknown lists Durchmesser (diameters) of 0.04, 0.05, 0.56, 0.06,
   0.063, 0.07, 0.08, 0.09, 0.1, 0.112, 0.118, 0.125, 0.132, 0.14, 0.15, 
   0.16, 0.17, 0.18, 0.19, 0.2, 0.224, 0.236, 0.25, 0.265, 0.28, 0.3, 
   0.315, 0.335, 0.355, 0.38, 0.4, 0.425, 0.45, 0.475, 0.5, 0.53, 0.56, 
   0.6, 0.63, 0.65, 0.71, 0.75, 0.8, 0.85, 0.9, 0.95, 1, 1.06, 1.12, 
   1.18, 1.25, 1.32, 1.4, 1.5, 1.6, 1.8, 2, 2.5, 2.65, and 3 mm.
*  Metric wire gage-- gages 0.5 to 100 corresponding to diameters of
   0.050mm to 10.0mm.
*  German Wire Gage (GWG)-- gages 1 through 25 corresponding to 
   diameters of 5.5mm to 0.438mm.

I've also found tables based on diameters in inches:
*  British Standard Wire Gage (SWG), also called New British Standard 
   (NBS), English Legal Standard, and Imperial Wire Gage.
*  Birmingham Wire Gage (BWG), also called Stub's Iron Wire Gage.
*  London Gage, also called the Old English Wire Gage. 
*  Twist Drill Gage.
*  Stubs Steel Wire Gage.
*  Steel Wire Gage (Stl.W.G.), also called Washburn  Moen (WM), 
   Roebling steel wire gage, or American Steel  Wire Co.'s gage.
*  Steel music wire gage.
*  Music wire gage.

But some of my sources go back to the 1940's, so I don't know how far I
can trust them...

Thanks!
John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/
(859)253-1178  phone
(859)252-6128  fax


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[Fwd: Feb 11 / Pettion for Formation of a Product Safety Society within IEEE]

2003-02-06 Thread John Barnes
This is a multi-part message in MIME format.
Don, Elwood, Art, et al,
If you are an IEEE member, please look at this petition to create a
Product Safety Society within the IEEE.  I attended the TC-8 meeting at
the IEEE EMC Symposium last August, where this was discussed.  I thought
that having such a group as an official part of the IEEE would really
add a lot of value to my IEEE membership.  

I would be very interested in helping form a local chapter of such a
Product Safety Society in Lexington, Kentucky.  

But I can't invest much time in such a project until after August 1,
2003, when I am supposed to have the camera-ready manuscript for my
second book, Robust Electronic Design Reference, submitted to Kluwer. 
Chapter 34, EMC and Safety, and Appendix J, International Safety
Requirements, will be specifically devoted to product safety.

Thanks!
John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/

---BeginMessage---


Next week, several key players in the field of product safety will be

attending the IEEE board series meeting. At this meeting, the President of

the IEEE, the Board of Directors, and every department and organization

within IEEE will be present. The unit identified as the Technical Activities

Board (TAB) is responsible for the oversight of 50 Societies and Councils.

Our representatives will attend the TAB caucus along with other operational

units as we finalize the creation of the new IEEE Product Safety Society.

If all goes well, the society should be voted into existence no later than

June of this year.



There is some administrative work left uncompleted. One item is to present a

petition from IEEE members, to TAB, indicating an interest in seeing a

society created. A petition campaign was started two years ago. We are

asking every subscriber to emc-pstc that is an IEEE member, to sign this

petition whether you did so a long time ago or not. We currently have the

required number of petitions but desire more to show that support is out in

industry for this new Society. Due to the urgency of this request, a

response must occur before Feb. 11, 2003, only a few days away. Signing of

this petition does not commit you to membership in this new Society. It

only provides statistical information regarding the level of interest in

this society worldwide.



Petition to IEEE TAB

 For many years, discussion on creating a Product Safety Society within

IEEE has been discussed, both through the Internet and the IEEE EMC

Society's TC-8 (Electromagnetic Product Safety Technical Committee) and its

working group, the Product Safety Technical Committee (PSTC). Due to

administrative reasons, benefits as a committee within EMCS is limited in

scope.  

 Many in our ranks hold joint membership in both the IEEE and PSTC.

Safety is a worldwide concern to both manufacturers and consumers.  A shift

in the safety paradigm has occurred from adding safety at the back end to

incorporating safety in the earliest phases of product concept, design and

specification. Therefore, the time is right to establish a Product Safety

Society within IEEE.

 If we successfully complete the formal IEEE Society application

process, we can enjoy the following benefits, and more: 



1.  Operating funds to improve our programs and services. 

2.  Professional publications (Transactions, newsletters, etc); opportunity

to publish papers in a technical forum.

3.  The hosting of an international conference or symposium every year.

4.  Ability to attract a wider range and variety of speakers from local,

national and international IEEE chapters through a distinguished lecturer

program.

5.  Creation of local product safety chapter that are autonomous.

5.  Improved networking opportunities for professional growth. 

7.  The opportunity to participate in the formation of IEEE and

International standards as a recognized committee member, which is a major

benefit because we live within these regulations.



The first phase of the application process is to collect signatures in

support of our petition to create a Product Safety Society. If you are an

IEEE member and approve of this action, please download the form off of our

website at: http://www.ewh.ieee.org:80/soc/emcs/pstc/ print the page, sign

it where indicated, and either mail it to Daniece Carpenter, 9709 Quilberry

Drive, Austin, TX 78729, or fax it to 512-728-5278, or email a signed copy

to daniece_carpen...@dell.com, as soon as possible, but no later than Feb.

11, 2003. Please add your areas of interest, comments and suggestions if

desired.  Many thanks for your support!



Note: You may also go to https://www.ieeecommunities.org/emc-pstc?go=l137008

and fill in your information. 



Thanks.

TC-8 and the IEEE Product Safety Society Steering Committee.





This message is from the IEEE EMC Society Product Safety

Technical Committee emc

Re: EN60950 protective conductor test (was Re: Circuit Breaker Tripping Dring Fault Tests)

2003-02-04 Thread John Barnes

Chris,
Douglas Brooks wrote an article about Preese's and Onderdonk's equations
for fusing currents of wires, which was published in Printed Circuit
Magazine.  It can be downloaded from UltraCAD's web site at
http://www.ultracad.com/fusing.pdf

Appendix F of the book that I am writing for Kluwer, Robust Electronic
Design Reference, will cover the ampacity (current-carrying capacity) of
wires, printed circuit board traces, busbars, etc.  The manuscript is
due August 1st, so I had better get back to my writing...

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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230V Transition for EU?

2003-02-01 Thread John Barnes

EMC-PSTC'ers,
Some of my references on international primary power say that the
European Union was to transition to 230V power in two phases:
*  On 1 JAN 1995 the United Kindon and other countries using 240VAC 
   were supposed to declare that their power was now 230VAC +10% -6%, 
   while the countries using 220VAC would declare that their power 
   was now 230VAC +6% -10%.
*  On 1 JAN 2003 all the countries in the European Union would declare
   that their power was now 230VAC +10% -10%.

Did that actually happen?  Can you point me to any official documents to
that effect, maybe in the Official Journal of the European Communities
(OJ)?  

Thanks!
John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: Three Phase Power in Japan?

2003-01-22 Thread John Barnes

Rick,
The bookletWorld Electricity Supplies, 5th Edition   published by
BSi in April 1989 says:
*  Japan (East):
   -  50+/-0.2Hz
   -  Household voltages 200/100(K), 100(L)
   -  Commercial voltages 200/100(H)(K)
   -  Industrial voltages 6.6kV, 200/100(H), 200(G)(J)
   -  Voltage tolerance +/-10%
*  Japan (West):
   -  60+/-0.1Hz
   -  Household voltages 210/105(K), 200/100(K), 100(L)
   -  Commercial voltages 210/105(H)(K), 200/100(K), 100(L)
   -  Industrial voltages 22kV, 6.6kV, 210/105(H), 200/100(H)
   -  Voltage tolerance +/-10%

(G) is three-phase delta; four-wire; earthed mid point of phase
(H) is three-phase open delta; four-wire; earthed mid point of phase
(J) is three-phase open delta; three-wire; earthed junction of phases
(K) is single-phase; three-wire; earthed mid point (same as we use in 
the United States)
(L) is single-phase; two-wire; earthed end of phase

This booklet is one of the very few sources that discusses the topology
of various countries' electrical power distribution systems.  It costs
65 English pounds, and you can order it from BSi at
http://www.bsi-global.com/Technical+Information/Publications/
_Publications/tig38.xalter

This is one of the 60 sources that Oscar Overton and I used to compile
our web pages:
*  INTERNATIONAL POWER, PLUGS, AND LANGUAGES, at
   http://www.dbicorporation.com/internat/intpower.htm
   (summary covering 240 countries, 60KB, 9 pages printed out)
*  INTERNATIONAL PRIMARY POWER, PLUGS, LANGUAGES, APPROVAL MARKS, AND 
   APPROVAL AGENCIES, at
   http://www.dbicorporation.com/internat/internat.htm
   (full database covering 300 countries, 360KB, 50+ pages printed out).

I am incorporatingINTERNATIONAL POWER, PLUGS, AND LANGUAGES
into the book that I am writing for Kluwer,Robust Electronic Design
Reference   , to be published late this year.

If you spot any errors or major omissions in it, please let me know so
that I can fix them.

Thanks!
John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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EN 55022:1998 +Amendment A1:2000

2003-01-21 Thread John Barnes

To the Group,
Amendment A1:2000 to EN 55022:1998 becomes mandatory (has a DOCOPOCOSS
of) August 1, 2003-- see 
 http://europa.eu.int/eur-lex/en/dat/2002/c_304/
 c_30420021207en00020015.pdf

For testing tabletop equipment, note 6 of Figure 10 says Mains cables,
telephone lines or other connections to auxiliary equipment located
outside the test area are to be fitted with ferrite clamps or ferrite
tubes placed on the floor at the point where the cable reaches the
floor.  This note also says that No extension cords shall be used to
mains receptacle.

If we are testing a product with an AC line cord or a brick power
supply, it is clear that we need to run the Radiated Emissions test with
a ferrite clamp/tube on the line cord.

But if we are testing a product that uses a wall wart direct plug-in
power supply, do we need to bother with the ferrite clamps/tubes?  

My interpretation is that we don't, because the AC/DC cord from the wall
wart is not a mains cable, nor a connection to auxiliary equipment
located outside the test area.

How do the rest of you interpret this requirement?

Thanks!
John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: EN55024 - Burst / fast transient test

2003-01-14 Thread John Barnes

Amund,
EN55024:1998 Table 2 2.3 for the EN16000-4-4 Electrical Fast
Transient/Burst (EFTB) test refers to note 3, which says Applicable
only to cables which according to the manufacturer's specification
supports communication cable lengths greater than 3 m.

Please note that EN55024:1998 replaces this table as one of the COMMON
MODIFICATIONS to IEC CISPR 24:1997. 

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: DOCOPOCOSS?

2003-01-06 Thread John Barnes

Ian,
Dates in the Official Journal of the European Communities (OJ) are in
the form dd.mm..

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: EN 60601-1-2/ EN 55022: 1998

2003-01-05 Thread John Barnes

David,
EN 55022:1998 + Amendment A1:2000 was listed in the Official Journal of
the European Community on 26 JUL 2001, in C208 Volume 44.  So you have
had the *option* of using it since then.  It is still included in the
latest listing of harmonized standards for the EMC directive, which came
out 7 DEC 2002, in C304 Volume 45.  The date of cessation of presumption
on conformity of the superseded standard (DOPOCOSS) is 1 AUG 2003.  

So EN 55022:1994 and its amendments are valid for only another seven
months.  This worries a number of EMC and design engineers that I know,
because EN 55022:1998 has Conducted Common Mode Voltage/Current Limits
for Telecommunication Ports that aren't in EN 55022:1994.  And to date,
local area network (LAN) ports like Ethernet have had a very hard time
meeting these limits.

If you would like a lot more information about EN 55022, please read our
web page about emission standards for ITE at:
 http://www.dbicorporation.com/emission.htm

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: strange symbols (to me anyway)-- Japanese Jate Mark

2003-01-03 Thread John Barnes

Dan,
http://www.bay-labels.com/agency_marks.htmnumber 44 is identified as
the Japanese Jate Mark, from the Japan Approvals Institute for
Telecommunications Equipment.  It is a Telecommunications Terminal
Equipment Conformity mark-- see 
http://www.jate.or.jp/english/equipment/pdf/process.pdf

John Barnes
dBi Corporation


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Re: strange symbols (to me anyway)

2003-01-03 Thread John Barnes

Dan,
If you go tohttp://www.cellotape.com/contents.pdfpage 9, is
symbol 139 the one that is on your wireless unit?

They don't tell what the symbols mean in this design guide, but maybe
someone can recognize it now...

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: strange symbols (to me anyway)

2003-01-03 Thread John Barnes

Dan, Gary,
http://www.ksqlab.com/overseas/ove_bsmi.htm   briefly discusses the
Chinese National Standards and the CNS Mark, and shows two marks. 
Neither one of them looks like a C with a lightning bolt to me,
however...

http://www.ofco.com.tw/company.asp  shows the same two marks. Some other
web pages show the right hand mark, which I personally would interpret
as the CNS Mark.  

http://www.weishin.com/a04.html shows the left hand mark on a Quality
Assurance certificate.

John Barnes KS4GL, PE, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: strange symbols (to me anyway)

2003-01-02 Thread John Barnes

Gary,
The house symbol means indoor use only.  

John Barnes KS4GL, NCE, ESDC Eng, SM IEEE
dBi Corporation
http://www.dbicorporation.com/


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Re: ESD Testing Method

2002-12-04 Thread John Barnes

Alex,
Amendment 2:2001 to EN 61000-4-2:1995 (same as Amendment A2:2000 to IEC
61000-4-2:1995) calls for discharging ungrounded equipment, or
ungrounded part(s) of equipment between ESD zaps.  You use a bleeder
cable with 470k resistors at both ends, connected to the horizontal
coupling plane for tabletop equipment.  You may leave the bleeder cable
attached if it doesn't bother the equipment under test (EUT).  But the
definitive method is to briefly touch the bleeder cable to the EUT, zap
the EUT, briefly touch the bleeder cable to the EUT, etc.

This amendment also permits:
*  Long delays between ESD zaps.
*  Using a carbon-fiber brush with bleeder resistors.
*  Using an air ionizer (must be turned off for the air-discharge zaps).

John Barnes KS4GL, SM IEEE
dBi Corporation
http://www.dbicorporation.com/

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Re: electronic copies of EN

2002-11-22 Thread John Barnes

Jim,
You can buy electronic copies of some EN standards from the ANSI Online
Store, at:
http://webstore.ansi.org/ansidocstore/default.asp

John Barnes KS4GL, SM IEEE
dBi Corporation
http://www.dbicorporation.com/

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Re: Ground potential differences

2002-10-13 Thread John Barnes

Jeff,
I used to develop network interfaces for printers at IBM and Lexmark. 
As I recall, the Ethernet 10BASE2, 10BASE-T, and 100BASE-Tx standards
required 1500V isolation between the network cabling and the product.
This was no problem for 10BASE-T and 100BASE-Tx, because the
transformers easily gave us this much isolation.  But we had to put
TransGuards on several 10BASE2 products because the circuitry required
both a capacitive and a weak resistive connection between shield ground
and chassis ground to work.

As part of our product qualification tests, we would hit 10BASE-T and
100BASE-Tx ports with +/-400V surges, and 10BASE2 ports with +/-800V
surges.  These could be rather noisy when the 40 joules of available
energy blasted weak components right off a prototype card...  (This was
not a test to run if you were tired or careless-- it could kill you with
one zap.)

I've never seen a document that mentioned/specified the maximum AC or DC
voltage that you could expect between the network cabling and the
product under normal conditions.  But I don't think that it is very
high, because the BNC connectors and BNC T's used for 10BASE2 have
exposed bare metal connected to the shield of the cable.  So when you
are connecting/disconnecting a 10BASE2 cable from a product, you can
have one hand on network voltage and the other hand on chassis ground,
with any leakage current going through your heart.  IEC 950 specifies a
maximum of 30 Vrms for alternating current, or 42.4 Vdc (60 Vdc for a
telecom port), for exposed metal in Safety Extra-Low Voltage (SELV)
circuits.  So I expect that normal network-to-product voltage are well
under these limits.

John Barnes KS4GL SM
dBi Corporation
http://www.dbicorporation.com/

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Re: Can a Haefely EM-101 Coupling Clamp Serve as an Absorbing Clamp?

2002-10-03 Thread John Barnes

John,
You are correct-- The EN 61000-4-6 coupling clamp (EN 61000-4-6  Annex
A, and Figure A.3) is a whole different beast than an EN 55014-1
absorbing clamp (CISPR 16-1:1993 Annex K, Figure 38, and Figure 39). 

I'll look around some more.  

The *goal* of the EN 55014-1 30-300MHz disturbance-power test is to
protect against excessive radiated emissions.  Would it be valid to do a
CISPR Class B Radiated Emissions test at 10m instead, to meet the spirit
of the standard?  

Thanks!
John Barnes KS4GL
dBi Corporation
http://www.dbicorporation.com/

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Can a Haefely EM-101 Coupling Clamp Serve as an Absorbing Clamp?

2002-10-02 Thread John Barnes

EMC-PSTC'ers,
We would like to test a product to EN 55014-1 and EN 55014-2.  EN
55014-1 Section 6 calls for disturbance power to be measured from 30MHz
to 300MHz using an absorbing clamp that meets CISPR 16-1 Clause 13
requirements.

Long before I became associated with the EMC Lab, they used to test to
VDE (0871? 0876?) using an absorbing clamp.  But I've looked around the
labs and storage areas and can't find it.

We have a Haefely EM-101 coupling clamp that we use for EN 61000-4-6
conducted immunity testing.  This coupling clamp is specified for
operation from 150kHz to 1GHz.  Can we calibrate the EM-101, following
CISPR 16-1 Annex H, and use it for disturbance power measurements?

Thanks!
John Barnes KS4GL
dBi Corporation
http://www.dbicorporation.com/

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Re: RADIATED IMMUNITY TESTING ABOVE 1GHz

2002-09-30 Thread John Barnes

Chris,
It sounds like you are referring to ENV 50204:1995, which simulates a
digital radio telephone transmitting close to the equipment under test
(EUT).  This test is performed at a single frequency between 895MHz and
905MHz, keyed on and off at 200Hz with a 50% duty cycle.

The only standards that I have seen that call for ENV 50204 are:
*  EN 50082-1:1997, for generic residential/commercial/light industrial 
   apparatus, calls for ENV 50204 to be performed at 3V/m under the 
   enclosure port tests in Table 1.
*  EN 50082-2:1995, for generic industrial apparatus, calls for ENV 
   50204 to be performed at 10V/m under the enclosure port tests in 
   Table 1.

EN 50082-1:1997 may be used until July 1, 2004, when EN 61000-6-1:2001
takes over as the generic immunity standard for residential/commercial/
light industrial apparatus.

EN 50082-2:1995 was replaced by EN 61000-6-2:1999 on April 1, 2002 as
the generic immunity standard for industrial apparatus.

John Barnes KS4GL
dBi Corporation
http://www.dbicorporation.com/

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Re: EMC immunity requirements in Canada?

2002-09-19 Thread John Barnes

Amund,
Like the US, Canada has just radiated and conducted emissions
requirements.  The pertinent standard for Digital Apparatus is Industry
Canada's ICES-003 Issue 3, dated November 22, 1997.  This standard may
be downloaded from:
http://strategis.ic.gc.ca/SSG/1/sf00020e.html
and the implementation/interpretation guide from:
http://strategis.ic.gc.ca/SSG/1/sf01006e.html

You may want to refer to three web pages on our company's web site 
about international electromagnetic compatibility (EMC), electromagnetic
interference (EMC), and electrostatic discharge (ESD) requirements:
*  http://www.dbicorporation.com/ite.htm   for information technology
   equipment (ITE).
*  http://www.dbicorporation.com/generic.htm   for generic devices used
   in residential, commercial, and light industrial areas.
*  http://www.dbicorporation.com/industry.htm   for generic devices used
   in industry.

John Barnes KS4GL
dBi Corporation
http://www.dbicorporation.com/

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Re: FCC Testing of Intentional Radiators

2002-09-10 Thread John Barnes

EMC-PSTC'ers,
I just ran across the following article on measuring low-frequency
radiated emissions to meet FCC regulations:
 Straus, Isidor, Loops and Whips, Oh My!  On Low Frequency
 Measurements Issues, Conformity, pp. 22-28, August 2002.

After reading your posts (especially the one from Michael Peters on 6
Sep 2002) and more studying of FCC Part 15, I believe the best procedure
for FCC testing of intentional radiators is:
1.  Measure radiated and conducted emissions just as we would do for any 
unintentional radiator.
2.  Measure radiated and conducted emissions from the lowest radio 
frequency generated in the device on up to the specified highest
frequency, to meet clause 15.33(a).

I had followed this procedure to FCC test two 418MHz telemetry
transmitters for a client.  In this particular case I was comfortable, 
because Don Bush had tested previous products for this client this way,
and they had all been licensed by the FCC without any problems.

But I wanted more justification for not testing intentional radiations
to FCC Part 15 clause 15.209(a) below the fundamental frequency, than
just because we've always done it that way.

Thanks all!
John Barnes KS4GL
dBi Corporation
http://www.dbicorporation.com/

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Re: SMPS EMC Emissions

2002-09-03 Thread John Barnes

Alex,
When I was developing power supplies at my previous employer, I'd
include a statement like this in our Request For Quotation (RFQ):

The power supply must meet the following limits with 6dB margin
when supplying power to an 10-ohm resistive load:
*  FCC Class B (USA).
*  CISPR 22-B (Europe).
*  VCCI-B (Japan).

The power supply must meet the following requirements:
*  EN 61000-3-2 Class A.
*  EN 61000-3-3. 
*  EN 61000-4-2 level 4.
*  EN 61000-4-3 level 2.
*  EN 61000-4-4 level 3.
*  EN 61000-4-5 level 3.
*  EN 61000-4-6 level 2.
*  EN 61000-4-8 level 1.
*  EN 61000-4-11.

I've updated the statement to meet the current international standards
for information technology equipment (ITE), but it is based on an RFQ
for a power supply that we used on at least three products.

The resistive loads were chosen to set each output to its maximum rated
continuous load at its nominal output voltage.

My previous employer also specified higher levels for EN 61000-4-2 and
EN 61000-4-4 than required for the CE Mark, as a matter of company
policy.  The southwest United States, for example, tends to be much
drier than Europe, so a higher electrostatic discharge immunity
requirement reduces field problems there.

John Barnes  KS4GL
dBi Corporation
http://www.dbicorporation.com/

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EMC/EMI/ESD Requirements for Medical Electronics in US?

2002-08-09 Thread John Barnes

EMC-PSTC'ers,
Does the United States have any electromagnetic compatibility (EMC),
electromagnetic interference (EMI), or electrostatic discharge (ESD)
standards for medical electronics?  If so, where can I find them?

A prospective client has asked about EMC/EMI/ESD testing for a wearable
medical-monitor.  It looks like the applicable standards for Europe are:
*  EN 55011:1998 +Amendment A1:1999.
*  EN 60601-1-2:2001.

I found some references on the Internet to:
*  The Food and Drug Administration using UL 2601-1 for medical 
   devices.
*  UL 2601-1 having the same immunity requirements as EN 60601-1-2.

Having been bitten by supposedly-identical standards being just a little
different in areas critical to products I've designed, we bought
UL2601-1 ($155 with shipping and handling), and received it yesterday. 
The cover letter is dated June 16,2000, and describes it as Second
Edition, Dated October 24, 1997.

Section 39.2 has a couple of paragraphs about Prevention of
electrostatic charges.  

Appendix A1, section A1.5.2, says The sensitivity of EQUIPMENT to
external interference (electromagnetic field, perturbations of the
supply voltage) is under consideration.

Appendix L refers to IEC 601-1-2:1993.

Is there a newer amendment to UL 2601-1 that has EMC/EMI/ESD
requirements, or just what *do* people use to verify/certify medical
electronics?

Thanks!
John Barnes
dBi Corporation
http://www.dbicorporation.com/

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Re: HALT and HAAS

2002-08-01 Thread John Barnes

Andrew, David,
A method that I read about in the 1980's, in the Hewlett-Packard
Journal, was a method called STRIFE Testing.  In this method you tested
prototypes to the design limits, then you progressively increased the
stresses until your prototype(s) broke.  You analyzed the failures,
hardened your prototypes against this failure mode, and resumed testing.

At some point you would see several different failure modes within a
fairly narrow band of (hopefully outside the design window) stresses. 
This told you that you had pushed your basic design scheme about as far
as it would go.  You now knew:
1.  How to squeeze the most out of your design.
2.  How much margin you had.

If you wanted more design margin in this area, you would have to look at
other design schemes.

A. D. Moore's book Electrostatics talks about this kind of progressive
hardening of a design on pages 78 to 83.

I still haven't managed to find that original HP Journal article, but
Meeker, William Q., and Hamada, Michael. Statistical Tools for the 
Rapid Development  Evaluation of High-Reliability Products, Sept. 
20, 1999  (download from
http://www.stat.iastate.edu/preprint/articles/1995-07.pdf)
talks about STRIFE testing on page 21.

John Barnes
dBi Corporation
http://www.dbicorporation.com/


Andrew Carson wrote:
 
 I would agree with Brian in that the name HALT is misleading. There is
 no way to relate HALT data to a failure rate or MTBF figure within a
 field population.
 
 Saying that though, HALT testing does very quickly reveal mechanical
 weakness within a design and is incredibly useful.
 
 I always take the approach that HALT testing pushes your product to the
 limit and finds the weak points. Then from this data you set up a HASS
 regime to screen all your outgoing goods.
 
 Non military parts do carry MTBF figures, and I have been finding in
 recent months, more and more customers requiring calculated and proven
 reliability data before they place an order for goods.
 
 Andrew Carson - Senior Compliance Engineer, Xyratex, UK
 
 Phone: +44 (0)23 9249 6855 Fax: +44 (0)23 9249 6014
 
 -Original Message-
 From: David Sproul [mailto:david.spr...@alexanderlynn.co.uk]
 Sent: 01 August 2002 11:22
 To: Brian O'Connell
 Cc: EMC-PSTC
 Subject: RE: HALT and HAAS
 
 Hello group,
 
 I would actually disagree that HALT  is misnamed, as Brian suggests.  I
 have
 seen clients find mechanical and electronic weakness in their designs
 within
 days of testing that may otherwise have taken many weeks of conventional
 temperature and vibration testing, or even years in the field, before
 they
 were discovered.
 
 By fixing these problems these companies were able to strengthen their
 product still further and greatly reduce, and in some cases eradicate,
 repairs or returns from customers.
 
 I may be wrong, but is it not the case that components destined for non
 military use do not come with MTBF figures, thus making it impossible to
 calculate accurate MTBF figures for products they are used in?  I must
 stress that I this is more supposition that known fact.  If it is so,
 then
 perhaps HALT could be seen as a commercial alternative to MTBF.
 
 I think HAAS  may actually be HASS, which stands for highly accelerated
 stress screening.  This I'm afraid I've had very little experience of,
 but
 It seems to take the product lessons learned from your HALT testing and
 apply them, in a less destructive manner, to the manufacturing process.
 
 HALT and HASS are very expensive and must be weighed against perceived
 potential savings from reduced field repairs or replacements.  I know it
 is
 not for all companies.  I used to work for a large British manufacturer
 of
 military electronics who made as much money (if not more) from spares
 and
 repairs, as they did from the original product sales.
 
 I hope this has helped.
 
 Best regards,
 David Sproul.
 -Original Message-
 From: owner-emc-p...@majordomo.ieee.org
 [mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of Brian O'Connell
 Sent: 31 July 2002 14:12
 To: emc-p...@ieee.org
 Subject: RE: HALT and HAAS
 
 Geez, just jump to Google. HALT- misnamed: Highly Accelerated Life
 Testing.
 Actually has noting to do with Life-time or MTBF-type longevity
 analysis.
 
 Look at the Calmer web site; they were one of the pioneers of HALT.
 Also, GM
 has published an engineering standard, GMW8287, that provides a decent
 overview of HALT and HASS/HASA processes.
 
 There may be minimal ROI for simple digital stuff, but mixed-signal
 and/or
 more complex mechanical constructions should be subject to HALT, and
 perhaps
 HASS follow-up.
 
 If your manufacturing and design engineers take the time to actually
 READ
 your HALT report and take corrective action, you will probably find that
 RMA
 problems are greatly reduced.
 
 In any case, playing

Re: GR 1089

2002-07-30 Thread John Barnes

Sam,
The key phrase is free-space wave impedance.  At the source, the wave
impedance matches the impedance of the driving circuit.  The electric
fields and magnetic fields interact (near-field conditions), working
toward the free-space wave impedance of about 377 ohms.  The impedance
actually overshoots 377 ohms a little bit (see Figure H-1 in my book,
Electronic System Design: Interference and Noise Control Techniques),
but past about lambda/(2*pi) has stabilized at a nominal 377 ohms
(far-field conditions).  

Since the wave impedance also affects the antenna factor, and thus the
V/m or A/m that the antenna thinks it sees, you have to measure both
ways.

John Barnes
dBi Corporation
http://www.dbicorporation.com/

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Re: Tantalum Capacitor Reliability

2002-07-30 Thread John Barnes

Chris,
You may want to look at some of the polymer aluminum electrolytic
capacitors from:
*  Cornell Dubilier.
*  Elna.
*  Jaro Components.
*  Kemet.
*  Matsushita.
*  NIC Components Corporation.
*  Nichicon.
*  Panasonic.
*  Samchung.
*  SDK.
*  etc.

I've used them on the last two controller cards that I designed for my
previous employer, for the DC-DC converters and general bypassing, with
very good results:
*  Equivalent series resistance (ESR) down to 0.015 ohms.
*  No worry about the capacitors catching fire in low-impedance 
   circuits.
*  Priced about 1/3 of equivalent tantalums.
*  Readily available in quantity- no worry about being on allocation.

They do tend to be a little taller than equivalent tantalums, if you are
height-limited.  But you don't have to derate them nearly as much as
tantalums to be safe.  I used the 105C-rated capacitors to ensure a
longer lifetime than the more commonly available 85C capacitors.  The
pin-through-hole (PTH) radial versions had about 2/3 the ESR of the
surface mount technology (SMT) versions when I did my last design.  So
we laid out my cards to use either style, with the SMT bulk capacitors
turned 90 degrees from the PTH bulk capacitors, and their footprints
overlaying one another for compactness.  

If you want to stick with tantalums, we have a bibliography for Power
Distribution on Printed Circuit Boards at
   http://www.dbicorporation.com/pwr-bib.htm

I just added Ken Javor's report to the bibliography, [215a], so out of
the 380+ references, the following ones apply directly to the proper use
of tantalum capacitors:

[91] Precautions and guidelines for users (Tantalum), Nippon
Chemi-con. (download from
http://www.chemi-con.co.jp/english/support/tantal_note_e.html) 

[92] Precautions in Using Tantalum Capacitors. (download from
http://www.bostonaic.com/tantalum/precautions4.html) 

[107] Tantalum Capacitors With Solid Electrolyte (Chip Type), Mectron.
(download from
http://www.mectron.co.kr/components/tan-2.html) 

[145] Cain, Jeffrey, Comparison of Multilayer Ceramic and Tantalum
Capacitors. (download from
http://www.avxcorp.com/docs/techinfo/mlc-tant.pdf) 

[180] Franklin, R. W., Equivalent Series Resistance of Tantalum
Capacitors. (download from
http://www.avxcorp.com/docs/techinfo/eqtantcp.pdf) 

[181] Franklin, R. W., Ripple Rating of Tantalum Chip Capacitors.
(download from
http://www.avxcorp.com/docs/techinfo/rpleinfo.pdf) 

[190] Gill, John, Surge in Solid Tantalum Capacitors. (download from
http://www.avxcorp.com/docs/techinfo/solid_ti.pdf) 

[215a] Javor, K., Investigation Into the Effects of Microsecond Power
Line Transients on Line-Connected Capacitors, NASA/CR-2000-209906, NASA
Marshall Space Flight Center, AL 35812, February 2000.  (download from
http://mtrs.msfc.nasa.gov/mtrs/2000/cr209906.pdf)

[271] Loh, Eugene, Physical Interpretation of the Tantalum Chip
Capacitor Life-Test Results, IEEE Transactions on
Components, Hybrids, and Manufacturing Technology, vol. CHMT-3 no. 4,
pp. 647-654, Dec. 1980. 

[280] Mattingly, David, Increasing Reliability of SMD Tantalum
Capacitors in Low Impedance Applications. (download from
http://www.avxcorp.com/docs/techinfo/rel_ti.pdf) 

[283] Mogilevsky, Boris and Shirn, George A., Surge Current Failure in
Solid Electrolyte Tantalum Capacitors, IEEE
Transactions on Components, Hybrids, and Manufacturing Technology, vol.
CHMT-9 no. 4, pp. 475-479, Dec. 1986. 

I wrote design guidelines for, and gave a couple of informal seminars on
this subject, at my former employer in 2000.  My boss there has given me
permission to publish the design guidelines on dBi's web site after I
remove the proprietary information (about 10% of the document) and get
his approval.  So far I haven't had time to work on that task, but it is
in my queue.
John Barnes
dBi Corporation
http://www.dbicorporation.com/

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Re: EN61000-3-2:2000 Harmonic current emissions

2002-07-25 Thread John Barnes

Neil,
If the power supplies are intended for audio equipment, where the peak
power required for some types of music can be 10 times the average
power, I could buy the manufacturer's explanation.  Otherwise their
explanation of how they pass EN 61000-3-2:2000 sounds bogus to me.

An EN 61000-3-2:2000 harmonics test will usually take between 2.5
minutes and 25 minutes (Section 6.2.4, Test observation period). 
Beginning 10 seconds after the EUT is turned on (Section 6.2.3.2,
Starting and stopping), the harmonic current drawn by the equipment
under test (EUT) is measured and analyzed in 1.5-second time chunks
(Section 6.2.2, Measurement Procedure).

Section 6.2.3.3, Application of limits, specifies that for an individual
harmonic current (one frequency), the average over the entire test
observation period must be under the specified limit.  But the average
over a 1.5 second time chunk may exceed the specified limit by up to
50%.  

This makes more sense when we read Annex C, detailing the test
conditions for various types of equipment. Audio amplifiers stand out
because of the wide normal variations in output-power, and thus current
draw.  Similarly, washing machines stand out because certain modes may
require stopping and re-starting the motor, and starting an induction
motor can draw five to seven times its full-load running current. 

A brief, infrequent burst of input current is not going to cause
overheating of neutral wires or power transformers, which is the major
concern of EN 61000-3-2.  Do an Internet search for triplen if you
would like to read more about this subject.

John Barnes
dBi Corporation
http://www.dbicorporation.com/

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Changes to FCC Conducted Limits for Part 15 18

2002-07-24 Thread John Barnes

EMC-PSTC'ers,
There has been talk for several months about the FCC changing the
conducted emission limits for Part 15 and Part 18 devices.  Well, it is
official.  FCC docket 98-80 was published in the Federal Register on
July 10, 2002- volume 67, number 132, pages 45666-45671, see (all one
URL):
   http://frwebgate1.access.gpo.gov/
   cgi-bin/waisgate.cgi?WAISdocID=38880224794+0+0+0WAISaction=retrieve

FCC Part 15, incorporating the new Section 15.107, may be downloaded
from
   http://www.fcc.gov/oet/info/rules/part15/part15_5_30_02.pdf

This will not be printed in the Code of Federal Regulations (CFR),
downloadable from the National Archives and Records Administration
(NARA) at:
   http://www.access.gpo.gov/nara/cfr/cfr-table-search.html
until spring 2003.

This change probably will not affect products that have been marketed in
Taiwan and Japan, because they have already had to meet the CISPR limits
for those markets.  But products that are sold only in the US/Canada may
be affected, because conducted emissions are now to be tested clear down
to 150kHz, versus the former 450kHz lower limit.

The new conducted emission limits are:
*  Mains port on Class B devices:
   -  66dB(uV) quasi-peak and 56dB(uV) average at 0.15MHz, to
  56dB(uV) quasi-peak and 46dB(uV) average at 0.50MHz, decreasing 
  linearly with the logarithm of the frequency.
   -  56dB(uV) quasi-peak and 46dB(uV) average from 0.50MHz to 5MHz.
   -  60dB(uV) quasi-peak and 50dB(uV) average from 5MHz to 30MHz.
*  Mains port on Class A devices:
   -  79dB(uV) quasi-peak and 66dB(uV) average from 0.15MHz to 0.50MHz.
   -  73dB(uV) quasi-peak and 60dB(uV) average from 0.50MHz to 30MHz.

Paragraph 15 of FCC Docket 98-80, Transition Provisions, says that FCC
part 15/18 products may be authorized using the old or the new FCC
limits for two years (until July 10, 2004).  After July 10, 2004, FCC
part 15/18 products must be authorized using the new FCC limits. 
Furthermore, the new limits will apply to all FCC part 15/18 products
that are manufactured or imported after three years (after July 10,
2005).

So for the next two or three years you have a third option for meeting
FCC Part 15/18 requirements:
1.  Meet the old FCC conducted-emission and radiated-emission limits.
2.  Meet CISPR conducted-emission and radiated-emission limits.
3.  Meet CISPR conducted-emission limits and the old FCC radiated- 
emission limits.
John Barnes
dBi Corporation
http://www.dbicorporation.com/

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Bibliographies

2002-07-16 Thread John Barnes

EMC-PSTC'ers and SI-LIST'ers,
We've had some interesting discussions recently about:
*  Designing power distribution systems for printed circuit boards 
   (PCB's).
*  The current-carrying capability of traces and vias.

In 1999-2000 I researched and developed design guidelines on these
topics for my previous employer, a major printer manufacturer.  We
tested many of these guidelines on my X820e controller card, which won a
3rd place in Mentor Graphics' 2002 PCB Technology Leadership Awards 
(http://www.mentor.com/press_releases/mar02/pcb_awards_pr.html   )

I've continued to research these and various other aspects of robust
electronic design, and would like to share two up-to-date bibliographies
with you:
*  POWER DISTRIBUTION ON PRINTED CIRCUIT BOARDS- Bibliography, at
   http://www.dbicorporation.com/pwr-bib.htm
*  AMPACITY (CURRENT-CARRYING CAPACITY) OF PRINTED CIRCUIT BOARDS 
   (PCB's)- Bibliography, at 
   http://www.dbicorporation.com/amp-bib.htm

Quite a few of these documents can be downloaded from the Internet, in
which case I've included their universal resource locators (URL's) in
the citations.

If you know of a pertinent document that I've missed, please E-mail me,
and I will add it to the list.

Thanks!
John Barnes
dBi Corporation
http://www.dbicorporation.com/
jrbar...@iglou.com

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Sources for EMC/EMI/ESD Standards?

2002-07-11 Thread John Barnes

We have bought/downloaded EMC/EMI/ESD standards from 14 companies and
organizations so far this year.  I've put links to them, along with
other promising sources that we've looked at, on our web page
http://www.dbicorporation.com/emcbibli.htm

Are there some other sources, for either downloadable or paper copies of
EMC/EMI/ESD standards, that we should be aware of?

Thanks!
John Barnes
dBi Corporation
http://www.dbicorporation.com/

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Re: Telecomm Safety clearance

2002-07-08 Thread John Barnes

Alex,
What I have done in your situation is to treat the inner copper layers
of the card as Polution Degree 1 (sealed so as to exclude dust and
moisture), and calculate creepages and clearance from there.  This
protects you just in case you have a small air pocket in the inner
layers.  Some precautions are:
1.  Don't use too-thick copper in the inner layers (helps prevent air 
pockets).
2.  Make sure that the vias and component mounting holes near the PSTN
wiring have pads in all layers (keeps you from drilling into and 
plating an air pocket).
3.  If you don't do #2, make sure that your spacing accomodates the 
drill-location tolerance plus the maximum outside diameter
(inside diameter plus twice the plated copper thickness) of vias and 
component-mounting holes.

John Barnes
dBi Corporation
http://www.dbicorporation.com


 McNeil wrote:
 
 Hi Group,
 My products use an external double insulated power supply which
 supplies SELV to the product. For an analogue modem there has to be a
 creepage and clearance between the PSTN side and the other product
 electronic circuitry. I normally allow for 2.5mm and I apply
 this rule to all 4 layers of my PCB. I am now designing a 6 layer PCB
 and I intend to route some tracking in the inner layers. This has
 created a few questions. I would very much appreciate the forums
 input.
 
 Q1. Is 2.5mm OK (Norway and Sweden are to be included) and what is the
 minimum?
 Q2. Does this creepage and clearance need to apply to all 6 layers
 (and 4 layers)?
 
 As usual, I am very grateful for the forums help!
 
 Kind Regards
 ALEX
 
 
 
  
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Re: Class 2 Power Unit

2002-06-25 Thread John Barnes

Brian,
The short answer is that a Class 2 Power Unit is what we would
normally call a wall wart or a brick power supply.

Clause 1.1 of UL 1310 (August 21, 1992) says:
These requirements cover (1) direct plug-in Class 2 power units
intended for connection to a 15-ampere nominal 120- or 240-volt ac
branch circuit, and (2) cord-connected Class 2 power units intended for
connection to a 15- or 20-ampere ac branch circuit with a potential of
150 volts or less to ground.  These products utilize an isolating
transformer and may incorporate rectifiers and other components to
provide a source of alternating- or direct-current supply.  These
products provide Class 2 power levels in accordance with the National
Electrical Code, and are intended primarily to provide power to low
voltage, electrically operated devices.

Other clauses in the Scope say that UL 1310 does not cover:
*  Products whose input power could exceed 660W.
*  Battery chargers for charging engine-starting batteries.
*  Power supplies for toys.
*  Products with other than Class 2 outputs.
*  Battery chargers to charge batteries for wheelchairs and other 
   mobility aids.
*  Class 2 transformers intended for field connection (i.e. bell 
   transformers).

Section 725 of the National Electrical Code (NEC) covers Class 1, Class
2, and Class 3 Remote-Control, Signalling, and Power-Limited Circuits. 
The Scope in 725-1 says that (these) are not an integral part of a 
device or appliance.  The Definition in 725-2 says Due to its power
limitations, a Class 2 circuit considers safety from a fire initiation
standpoint and provides acceptable protection from electric shock.

Chapter 9, Tables 11(a) and 11(b) of the NEC show:
*  Class 2 ac source is limited to:
   -  For 0 to 20V output,  8A output under any load conditions, with
  a nameplate rating  5*Vmax volt-amps and  5.0 Amps.
   -  For 20 to 30V output,  8A output under any load conditions, with
  a nameplate rating  100 volt-amps and  100/Vmax Amps.
   -  For 30 to 150V output,  0.005A output under any load conditions, 
  with a nameplate rating  0.005*Vmax volt-amps and  0.005 Amps.
*  Class 2 dc source is limited to:
   -  For 0 to 20V output,  8A output under any load conditions, with
  a nameplate rating  5*Vmax volt-amps and  5.0 Amps.
   -  For 20 to 30V output,  8A output under any load conditions, with
  a nameplate rating  100 volt-amps and  100/Vmax Amps.
   -  For 30 to 60V output,  150/Vmax output under any load conditions, 
  with a nameplate rating  100 volt-amps and  100/Vmax Amps.

John Barnes
dBi Corporation

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Effective Dates Record Retention for ITE EMC/EMI/ESD Standards

2002-06-04 Thread John Barnes

We're trying to clarify the effective dates of the major worldwide
emissions and immunity standards for information technology equipment
(ITE).   We're also trying to find out how long a manufacturer/
distributer must retain the EMC/EMI/ESD test reports.  

This is for the family tree of EMC/EMI/ESD standards that we've put
together at
http://www.dbicorporation.com/standard.htm
with ITE-specific standards at
http://www.dbicorporation.com/ite.htm
and generic standards at
http://www.dbicorporation.com/

Our goal is to be able to spell out for a client, that to market their
product in a certain area we could test and create a Declaration of 
Conformity (DOC) to option #1, or option #2, etc.  That if we go with
option #1 we need to test to such-and-such a list of standards, must
meet a certain set of requirements, and that the DOC would then give
coverage to a given date without retesting.  (Assuming that the product
doesn't change in a way that affects EMC/EMI/ESD, of course.)  Similarly
for option #2, option #3, etc.  

The client can then choose the option that best meets their business
needs.  Furthermore, if we fail a test or are marginal, the client can
choose to:
1.  Fix the problem.
2.  Choose a different DOC option that lets them put the product on the
market for at least a limited time, while engineering continues to
work on the problem.

We would appreciate any corrections or additions you may have, and where
these items are spelled out in official documents.

Thanks!
John Barnes
dBi Corporation


This is what we've complied so far in information technology equipment:

   EMC/EMI/ESD TESTS for ITE

Australia/New Zealand basic rules:
*  Two year transition period from the date of publication for AS/NZS, 
   CISPR, and IEC standards.
*  Transition period as published in the Official Journal of the 
   European Communities for EN standards.
*  Must keep records for 5 years after ceasing to supply a product to
   Australia/New Zealand.  Or must keep records for 10 years after the 
   last product has been manufactured?

AS/NZS CISPR 22:2002
Ratified/printed: 21 JAN 2002
Published in Official Journal: 21 JAN 2002
Must use starting:  21 JAN 2004
Must use until:
Withdrawn:

AS/NZS 3548-1995 +Amendment 1:1997
Ratified/printed:
Published in Official Journal: 5 JAN 1997
Must use starting:  5 JAN 1999
Must use until:  21 JAN 2002
Withdrawn:  21 JAN 2004

AS/NZS 3548-1995
Ratified/printed:
Published in Official Journal: 5 DEC 1995
Must use starting:  5 DEC 1997
Must use until:  5 JAN 1997
Withdrawn:  5 JAN 1999

Sources:
*  http://www.aca.gov.au/publications/industry/manuals/emcbook.pdf
*  http://www.aca.gov.au/consumer/faq/emc.htm
---
Canada basic rules:
*  Standard takes effect at the dates given in section 1 of the 
   standard.
*  Must keep records for 5 years.

ICES-003 Issue 3
Ratified/printed: 22 NOV 1997
Published in Official Journal: 22 NOV 1997
Must use starting: 31 MAY 1998
Must use until:
Withdrawn:

Sources:
*  http://strategis.ic.gc.ca/pics/sf/ices003.pdf
---
China basic rules:
*  Standards take effect when?
*  Must keep records for how long?

GB9254-1998
Ratified/printed:
Published in Official Journal:
Must use starting:
Must use until:
Withdrawn:
---
Europe basic rules:
*  Product or product family specific standards take precedence over 
   generic standards.
*  You may start using a standard/amendment once it has been published 
   in the Official Journal of the European Communities (OJ).
*  You must use the standard beginning with the Date of cessation of
   presumption of conformity of the superceded standard.
*  You must use the standard until a standard/amendment that supercedes 
   it, or has a tighter scope, is published in the OJ.
*  You may use the standard until it reaches its Date of cessation of
   presumption of conformity.
*  Must keep records for 10 years after the last product has been 
   manufactured?

EN 55022:1998 +Amendment A1:2000 (for emissions)
Ratified/printed:
Published in Official Journal: 26 JUL 2001 C208 Volume 44
Must use starting: 1 AUG 2003
Must use until:
Withdrawn:

EN 55022:1998 (for emissions)
Ratified/printed: SEP 1998
Published in Official Journal: 27 FEB 1999 C57 Volume 42
Must use starting: 1 AUG 2003 (pushed back from 1 AUG 2001 on 26 JUL 
  2001 C208 Volume 44)
Must use until: 26 JUL 2001
Withdrawn: 1 AUG 2003

EN 55022:1994 +Amendment A1:1995 +Amendment A2:1997 (for emissions)
Ratified/printed:
Published in Official Journal: 3 APR 1998 C101 Volume 41
Must use starting: 31 DEC 1998
Must use until: 27 FEB 1999
Withdrawn: 1 AUG 2003 (pushed back from 1 AUG 2001 on 26 JUL 2001 C208 
  Volume 44)

EN 55024:1998

Re: Family Tree of EMC/EMI/ESD Standards

2002-06-03 Thread John Barnes

John,
The dates that I give in the introduction to each web page are for the
family of standards as a whole.  So 

   EN 61000-3-2 (16 SEP 1995 to ???) Europe

is my shorthand for:
*  EN 61000-3-2:2000 +Amendment A1:2001, not published in the Official 
   Journal of the European Community (OJ) yet;
*  EN 61000-3-2:2000, published in the 9 MAR 2002 OJ with no replacement
   named yet (hence the to ???);
*  EN 61000-3-2:1995 +Amendment A1:1998 +Amendment A2:1998 +Amendment 
   A14:2000, published in the 14 DEC 2000 OJ, and good through 1 JAN 
   2004;
*  EN 61000-3-2:1995 +Amendment A1:1998 +Amendment A2:1998, published
   in the 27 FEB 1999 OJ and also good through 1 JAN 2004.
*  EN 61000-3-2:1995 +Amendment A1:1998, published in the 27 FEB 1999
   OJ and withdrawn 1 JAN 2001.
*  EN 61000-3-2:1995 +Amendment A13:1997, published in the 3 APR 1999
   OJ and withdrawn 1 JAN 2001.
*  EN 61000-3-2:1995, published in the 16 SEP 1995 OJ and withdrawn
   1 JAN 2001 (hence the 16 SEP 1995 to).

So the little blurb (16 SEP 1995 to ???) tells us that since 16 SEP
1995, and for the foreseeable future, we need to satisfy some version of
the EN 61000-3-2 harmonics standard to sell most electronic equipment
into Europe.

Whereas an entry like EN 50082-2 (16 SEP 1995 to 1 APR 2002) Europe
tells us that if:
1.  We have a product that was verified/certified to EN 50082-2:1995,
   AND
2.  Its Declaration of Conformity has not been updated since then,
   THAT
we may be in trouble with European Customs if we try shipping any more
units into Europe without taking some kind of action...

Thank you for your comments!

John Barnes
dBi Corporation

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Family Tree of EMC/EMI/ESD Standards

2002-06-03 Thread John Barnes

I've just put a family tree of EMC/EMI/ESD standards for information
technology equipment (ITE) and related (generic) products on our company
web site at
http://www.dbicorporation.com/standard.htm

This came out to 15 web pages, totalling about 200KB of HTML.

Please look it over.  I would appreciate any comments, corrections,
additions, or suggestions for improvements that you may have.

Thanks!
John Barnes
dBi Corporation
jrbar...@iglou.com

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Looking for Official Journal of the European Communities, C 44 dated 19.2.92

2002-05-30 Thread John Barnes

I am looking for a listing of electromagnetic compatibility standards
that comply with Council Directive 89/336/EEC, that was supposedly
published in issue C 44 Volume 37 of the Official Journal of the
European Communities (OJ) on February 19, 1992 (19.2.92).  Can anyone
point me to a web page with this listing, or send it to me somehow?

This is for a family tree of international EMC/EMI/ESD standards for
Information Technology Equipment (ITE), to be posted on our company web
site.  So far this document is over 60 pages (130KB) long...

For completeness, I am trying to find out when the following European
standards were first listed in the OJ:
*  EN 55022:1987
*  EN 60555-2:1987
*  EN 60555-3:1987

Several references on the Internet say that these were first listed in
issue C 44 Volume 35, dated 19.2.92.  But the earliest listing for
Council Directive 89/336/EEC that I have found is C 90 Volume 35, dated
10.4.92.  And it only mentions EN 50081-1 and EN 50082-1.  C 49 Volume
37, dated 17.2.94, mentions all three above standards and says that they
were ratified in 1986.

Thanks!

John Barnes
dBi Corporation
http://www.dbicorporation.com/

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Re: Voltage Spikes on Power Lines etc

2002-03-14 Thread John Barnes

George,
I discuss problems with powerline-spikes in chapter 8, Designing Power
Supplies, of my bookElectronic System Design: Interference and Noise
Control Techniques (Prentice-Hall, 1987, now out of print).  For
equipment that will be used indoors, you should try to design your
equipment to be immune to 6kV spikes.  That is approximately the voltage
at which our wall outlets arc over.

A quick and dirty test is to plug a vacuum cleaner into the same wall
outlet as your product, and try to run your product with the vacuum
cleaner running.  Vacuum cleaners use universal motors, which have the
rotor windings connected to the field winding through a commutator.  The
arcing at the commutator puts a tremendous amount of hash on the
powerline, which will sneak through linear or switching power supplies
if you aren't careful.  

One of my first business trips after I got out of college was going to
Chemical Bank in New York City, because one of the Sycor 250 terminals
(for which I had written the firmware) would lock up every night.  The
hardware designer and I installed some hardware and software monitors on
this unit, and left for the evening.  Next morning we returned, and
discovered that it had died shortly after 11pm-- the very time that the
cleaning people were making their rounds!  We discovered that the
cleaning people were plugging their industrial vacuum cleaners into the
same wall outlet as our terminal because it was convenient.  I think
that the bank changed to a simplex wall outlet there, and that solved
the problem.  

A very basic precaution is to put ceramic capacitors in parallel with
the bulk electrolytic capacitors in your power supply, to short out the
high-frequency components of the spikes.  A common-mode choke on the
input can also help a lot.  To see if this would help, you can put a
snap-on ferrite sleeve around the power cord next to the power supply.

John Barnes
dBi Corporation
http://www.dbicorporation.com/

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Re: EMC Emissions Safety Margins

2002-02-28 Thread John Barnes

Russell,
At IBM and Lexmark, our EMC department was comfortable if one unit
showed at least a 3dB margin between the measured emissions and the
specified test limits.  If we were a little closer than that, and unable
to improve the margin for whatever reason, they would have us test two
more units.  Then if all three units had over 1.5dB margin they would
pass us, but might require us to retest production units quarterly or
after every significant hardware/software-design change.

They also asked us to be up-front with them, and to show them our
pre-approval runs to prove that these measured emission peaks did not
change much run-to-run.

John Barnes
dBi Corporation

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Re: Using PCB traces as transient voltage suppressor

2002-02-21 Thread John Barnes

Gabi,
Check out
 [912] Linholm, Loren W., and Plachy, Richard F., Electrostatic 
 Gate Protection Using an Arc Gap Device, 11th Annual Proceedings 
 Reliability Physics. Las Vegas, NV, Apr. 3-5, 1973, pp. 198-202.

 [1387] Wallash, Albert J. and Hughbanks, Timothy H.,
CapacitiveCoupling Effects in Spark Gap Devices, Electrical
Overstress/  Electrostatic Discharge Symposium
Proceedings/CITE, Las Vegas,   
 NV, Sept. 27-29, 1994, pp. 273-278.

These citations are from a nearly 1500-item bibliography of books,
papers, articles, etc. on electrostatic discharge that I have on my
webpage
http://www.r-e-d-inc.com/esd-anno.htm

Enjoy!
John Barnes  Consultant
Robust Electronic Design, Inc.
Lexington, KY



 Hoffknecht wrote:
 
 Hi all,
 
 I have seen PCB designs with two triangular shaped copper pads pointed
 towards each other at very close proximity, meant as an air gap discharge
 path for transients. Does anyone have information about such designs,
 whether they work and how well ? At a breakdown voltage for air of 1
 Megavolt per meter, they should theoretically work: 10mil distance would
 have a breakdown voltage of only 254V. Such a PCB design basically comes for
 free, so I was thinking of adding it on top of my already existing series
 impedance - TVS network.
 Thanks in advance for your comments.
 
 Best regards,
 Gabi Hoffknecht
 
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Re: Resistors pulse loading capabilities

2002-02-19 Thread John Barnes

Massimo,
All the tests that I've seen for evaluating the peak-pulse-power
handling capabilities of resistors are based on charging a bank of
capacitors to a high voltage, then applying this energy (E = 1/2 * c * V
* V) to the part/equipment-under-test through a low-resistance
low-inductance switch or relay.  You need to be very careful running
these tests, because there is enough energy involved to kill you!  

For the Keytek surge generator that I used to run IBM Lightning Surge
Susceptibility tests on network adapter cards, this came to something
like 4 joules at 800 volts, with the tester rated to deliver up to 200
amps maximum.  That tester required you to toggle two widely-spaced
switches to trigger a discharge, to make sure that you had both hands on
the tester.  I always triple-checked my test setup, then had another
experienced engineer double-check me, before I even plugged in the surge
tester.  I blew up quite a few components, and fried a few circuit
boards, while developing/helping develop some 35 IBM and Lexmark
networking/digital-office products from 1990 through January 2002.
 
NOTE: You also want to put a direct short across the capacitors when the
tester is not in use.  Dielectric absorbtion stores some energy in the
dielectric of a capacitors as a physical displacement of the atoms. 
This can take seconds to hours to relax, and as it does it induces a
corresponding charge on the capacitors' plates.  Without a bleeder
resistor of some type across the capacitors, up to 10% or so of the
initial charging voltage can appear on the capacitors after they have
supposedly been discharged.  This could give you a nasty, if non-fatal
shock, next time you want to use the tester.

As for help choosing the resistors for your circuit, check out
The Resistor Handbook   by Cletus J. Kaiser (98 pages, 1994, CJ
Publishing, Olathe, Kansas, ISBN 0-9628525-1-1).  This is the best
single source I've found for information on resistors.  On page 3, under
the subheading   One Short Pulse   it says:
 The theory of pulse handling depends on the pulse width.  One 
  short pulse of 100 milliseconds or less is assumed to never
havetime enough to do more than heat the element.  Therefore
the  
  calculation is based on the total mass of the element (wire)
being   heated to the maximum internal hot-spot temperature.

As Bob Wilson said, this will depend on the overall type of resistor,
and on the specific details of its construction (i.e. manufacturer/
series).  You need to consider the bulk sections of the resistor, which
have relatively-uniform construction, and the interfaces between them.

So I would expect bulk-metal resistors, such as those made by Vishay, to
have the highest peak-power/rated-power capability because they are
essentially one piece of metal.  From there I would look at:
1.  Carbon-composition resistors.
2.  Wirewound resistors.
3.  Untrimmed metal-film resistors.
4.  Untrimmed carbon-film resistors.
5.  Untrimmed cermet resistors.
6.  Trimmed metal-film resistors.
7.  Trimmed carbon-film resistors.
8.  Trimmed cermet resistors.

The untrimmed film resistors have rather sloppy tolerances, on the order
of +/-20% or so, but have much higher pulse-power handling capability
than their trimmed brethren.  (We got bitten by this, when purchasing
had trouble getting the part we had specified for a Token-Ring card, and
substituted a part that the salesman said was even better than the one
we wanted.)  If you must use a trimmed resistor, because of tolerances,
abrasive trimming would probably be better than laser trimming, because
it makes a smoother cut and leaves less debris.  

I found it very educational to look at resistors under a microscope
(about 10-30x magnification sufficed), both before and after running the
Lightning Surge Susceptibility test.  The failed resistors looked like
they had been machine-gunned, with a vertical line of pits across the
surface of the resistor from the corner of the L (left by trimming) to
the edge of the resistor.

John Barnes
dBi Corporation

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Let-Go Current as a Function of Frequency

2002-02-15 Thread John Barnes

We had a discussion on this forum back a month or so ago on let-go
current (the maximum current at which you can let go of an energized
wire).  I mentioned a magazine article that I found some years ago,
which discussed some experiments that were run on young men to determine
the let-go current as a function of frequency, but was unable to find
the article again at that time.

Well, I made a special trip to the University of Kentucky Engineering
Library, and finally managed to find the article.  It is:
 Dalziel, Charles F., and Lagen, John B., Muscular Paralysis
 Caused by Electric Currents, Electronics, vol. 14 no. 3, pp.
 22-23, March 1941.

Enjoy!
John Barnes  Chief Engineer
dBi Corporation

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