[RBW] Re: Near-Catastrophic Rim Failure

2011-12-28 Thread davidfrench
Hi Ray, I'm glad you're ok.
Pics of the rim are really scary. It makes me think that I'll have a
look at mine !
I sometimes ride this hill (living in SF) and man, it could have been
worst if you were speeding.
Take care !
David

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[RBW] Re: Near-Catastrophic Rim Failure

2011-12-27 Thread Angus
On thought about rim temperature...if the temperature is going to
weaken the metal...it's going to more than feel hot on our
fingers...it's going to sear them.  The rubber bits will melt first.

Angus

On Dec 7, 1:10 pm, Ray Shine r.sh...@sbcglobal.net wrote:
 I'm with you!  Scary, especially since I ride s many hills and grades. 
 Lots
 of braking.

 
 From: Sean Whelan strummer_...@yahoo.com
 To: rbw-owners-bunch@googlegroups.com
 Sent: Wed, December 7, 2011 10:35:17 AM
 Subject: Re: [RBW] Re: Near-Catastrophic Rim Failure

 All of this talk has me suddenly worrying about what my many-year old rims 
 with
 thousands of miles on them would look like in profile when hack-sawed.

 I think this thread might jump start the Christmas Wheelset sales rush.

 I, for one, am thinking about it rather seriously.

 Thanks,
 Sean

 --- On Tue, 12/6/11, Grant Petersen gep71...@gmail.com wrote:





  From: Grant Petersen gep71...@gmail.com
  Subject: [RBW] Re: Near-Catastrophic Rim Failure
  To: RBW Owners Bunch rbw-owners-bunch@googlegroups.com
  Date: Tuesday, December 6, 2011, 2:08 AM
  Many of you will remember, and all of
  you can relate to Keith
  Bontrager's maxim from the late '80s:

  Light Strong Inexpensive: Pick Two

  It works to some extent with all bike parts, but even IT
  can't come to
  the rescue when the thing is just too light.

  Do you know the thickness of the braking surface on a
  typical road
  rim? It's about 1.2mm. Some are 1.1. That's what fails when
  rims wear
  out and blow out. Well...1.1 or 1.2mm looks like nothing,
  which you
  consider the abrasion they're subject to and can't possibly
  avoid.
  (Disc brakes have their own set of problems, so let's stay
  on track.)

  It used to be common practice to inspect brake pads AND
  rims, but
  raise you hand if you can remember the last time you did
  that.

  How much should a non-racing 700c rim weigh? How thick
  should the
  braking surface be, and how tall? How wide should it be?
  Reasonable answers,  kind of, could be: Weight: 500g.
  Thickness of
  braking surface: 2.5mm. Height: 11mm. Width: 24mm.
  But a rim with those specs would weigh about 800g. I
  believe this
  because we're having a NOBS rim made to our specs, and it
  has 1.6mm
  braking surface, 10.5mm brake surface height, is 25.4 (1)
  mm wide, and
  weighs about 650g. It's wider than 24, but way thinner than
  2.5, and
  the 10.511. I think this is a totally reasonable rim,
  in every way. I
  wanted 2mm of braking surface, but that would have meant
  zero buyers,
  so we settled on the world-record 1.6, bringing the weight
  down to a
  near world record 650g, and even though I think it's a
  perfectly
  fantastic rim for general nonracing use---touring, trails,
  commuting,
  all purpose riding when there's not a timer or a finish
  line with a
  banner---I believe we'll end up selling it mostly to guys
  who weigh
  300 pounds and are sick and tired of wheel
  problems...because most
  riders like the idea of stout stuff, but don't really want
  the weight
  that comes with it.
  We'll continue to offer other rimsbut this new rim will
  be the way
  to go when you truly, really, want a durable rim and
  wheel.
  (Anywaythe new stouty won't be available for many
  months).

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Re: [RBW] Re: Near-Catastrophic Rim Failure

2011-12-07 Thread Sean Whelan
All of this talk has me suddenly worrying about what my many-year old rims with 
thousands of miles on them would look like in profile when hack-sawed.

I think this thread might jump start the Christmas Wheelset sales rush.

I, for one, am thinking about it rather seriously.

Thanks,
Sean


--- On Tue, 12/6/11, Grant Petersen gep71...@gmail.com wrote:

 From: Grant Petersen gep71...@gmail.com
 Subject: [RBW] Re: Near-Catastrophic Rim Failure
 To: RBW Owners Bunch rbw-owners-bunch@googlegroups.com
 Date: Tuesday, December 6, 2011, 2:08 AM
 Many of you will remember, and all of
 you can relate to Keith
 Bontrager's maxim from the late '80s:
 
 Light Strong Inexpensive: Pick Two
 
 It works to some extent with all bike parts, but even IT
 can't come to
 the rescue when the thing is just too light.
 
 Do you know the thickness of the braking surface on a
 typical road
 rim? It's about 1.2mm. Some are 1.1. That's what fails when
 rims wear
 out and blow out. Well...1.1 or 1.2mm looks like nothing,
 which you
 consider the abrasion they're subject to and can't possibly
 avoid.
 (Disc brakes have their own set of problems, so let's stay
 on track.)
 
 It used to be common practice to inspect brake pads AND
 rims, but
 raise you hand if you can remember the last time you did
 that.
 
 How much should a non-racing 700c rim weigh? How thick
 should the
 braking surface be, and how tall? How wide should it be?
 Reasonable answers,  kind of, could be: Weight: 500g.
 Thickness of
 braking surface: 2.5mm. Height: 11mm. Width: 24mm.
 But a rim with those specs would weigh about 800g. I
 believe this
 because we're having a NOBS rim made to our specs, and it
 has 1.6mm
 braking surface, 10.5mm brake surface height, is 25.4 (1)
 mm wide, and
 weighs about 650g. It's wider than 24, but way thinner than
 2.5, and
 the 10.511. I think this is a totally reasonable rim,
 in every way. I
 wanted 2mm of braking surface, but that would have meant
 zero buyers,
 so we settled on the world-record 1.6, bringing the weight
 down to a
 near world record 650g, and even though I think it's a
 perfectly
 fantastic rim for general nonracing use---touring, trails,
 commuting,
 all purpose riding when there's not a timer or a finish
 line with a
 banner---I believe we'll end up selling it mostly to guys
 who weigh
 300 pounds and are sick and tired of wheel
 problems...because most
 riders like the idea of stout stuff, but don't really want
 the weight
 that comes with it.
 We'll continue to offer other rimsbut this new rim will
 be the way
 to go when you truly, really, want a durable rim and
 wheel.
 (Anywaythe new stouty won't be available for many
 months).
 
 -- 
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Re: [RBW] Re: Near-Catastrophic Rim Failure

2011-12-07 Thread Ray Shine
I'm with you!  Scary, especially since I ride s many hills and grades. Lots 
of braking.  






From: Sean Whelan strummer_...@yahoo.com
To: rbw-owners-bunch@googlegroups.com
Sent: Wed, December 7, 2011 10:35:17 AM
Subject: Re: [RBW] Re: Near-Catastrophic Rim Failure

All of this talk has me suddenly worrying about what my many-year old rims with 
thousands of miles on them would look like in profile when hack-sawed.

I think this thread might jump start the Christmas Wheelset sales rush.

I, for one, am thinking about it rather seriously.

Thanks,
Sean


--- On Tue, 12/6/11, Grant Petersen gep71...@gmail.com wrote:

 From: Grant Petersen gep71...@gmail.com
 Subject: [RBW] Re: Near-Catastrophic Rim Failure
 To: RBW Owners Bunch rbw-owners-bunch@googlegroups.com
 Date: Tuesday, December 6, 2011, 2:08 AM
 Many of you will remember, and all of
 you can relate to Keith
 Bontrager's maxim from the late '80s:
 
 Light Strong Inexpensive: Pick Two
 
 It works to some extent with all bike parts, but even IT
 can't come to
 the rescue when the thing is just too light.
 
 Do you know the thickness of the braking surface on a
 typical road
 rim? It's about 1.2mm. Some are 1.1. That's what fails when
 rims wear
 out and blow out. Well...1.1 or 1.2mm looks like nothing,
 which you
 consider the abrasion they're subject to and can't possibly
 avoid.
 (Disc brakes have their own set of problems, so let's stay
 on track.)
 
 It used to be common practice to inspect brake pads AND
 rims, but
 raise you hand if you can remember the last time you did
 that.
 
 How much should a non-racing 700c rim weigh? How thick
 should the
 braking surface be, and how tall? How wide should it be?
 Reasonable answers,  kind of, could be: Weight: 500g.
 Thickness of
 braking surface: 2.5mm. Height: 11mm. Width: 24mm.
 But a rim with those specs would weigh about 800g. I
 believe this
 because we're having a NOBS rim made to our specs, and it
 has 1.6mm
 braking surface, 10.5mm brake surface height, is 25.4 (1)
 mm wide, and
 weighs about 650g. It's wider than 24, but way thinner than
 2.5, and
 the 10.511. I think this is a totally reasonable rim,
 in every way. I
 wanted 2mm of braking surface, but that would have meant
 zero buyers,
 so we settled on the world-record 1.6, bringing the weight
 down to a
 near world record 650g, and even though I think it's a
 perfectly
 fantastic rim for general nonracing use---touring, trails,
 commuting,
 all purpose riding when there's not a timer or a finish
 line with a
 banner---I believe we'll end up selling it mostly to guys
 who weigh
 300 pounds and are sick and tired of wheel
 problems...because most
 riders like the idea of stout stuff, but don't really want
 the weight
 that comes with it.
 We'll continue to offer other rimsbut this new rim will
 be the way
 to go when you truly, really, want a durable rim and
 wheel.
 (Anywaythe new stouty won't be available for many
 months).
 
 -- 
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[RBW] Re: Near-Catastrophic Rim Failure

2011-12-06 Thread charlie
So I guess I'll wait to get that disc brake bicycle..the heavy
duty rims sound fantastic.

On Dec 5, 11:08 pm, Grant Petersen gep71...@gmail.com wrote:
 Many of you will remember, and all of you can relate to Keith
 Bontrager's maxim from the late '80s:

 Light Strong Inexpensive: Pick Two

 It works to some extent with all bike parts, but even IT can't come to
 the rescue when the thing is just too light.

 Do you know the thickness of the braking surface on a typical road
 rim? It's about 1.2mm. Some are 1.1. That's what fails when rims wear
 out and blow out. Well...1.1 or 1.2mm looks like nothing, which you
 consider the abrasion they're subject to and can't possibly avoid.
 (Disc brakes have their own set of problems, so let's stay on track.)

 It used to be common practice to inspect brake pads AND rims, but
 raise you hand if you can remember the last time you did that.

 How much should a non-racing 700c rim weigh? How thick should the
 braking surface be, and how tall? How wide should it be?
 Reasonable answers,  kind of, could be: Weight: 500g. Thickness of
 braking surface: 2.5mm. Height: 11mm. Width: 24mm.
 But a rim with those specs would weigh about 800g. I believe this
 because we're having a NOBS rim made to our specs, and it has 1.6mm
 braking surface, 10.5mm brake surface height, is 25.4 (1) mm wide, and
 weighs about 650g. It's wider than 24, but way thinner than 2.5, and
 the 10.511. I think this is a totally reasonable rim, in every way. I
 wanted 2mm of braking surface, but that would have meant zero buyers,
 so we settled on the world-record 1.6, bringing the weight down to a
 near world record 650g, and even though I think it's a perfectly
 fantastic rim for general nonracing use---touring, trails, commuting,
 all purpose riding when there's not a timer or a finish line with a
 banner---I believe we'll end up selling it mostly to guys who weigh
 300 pounds and are sick and tired of wheel problems...because most
 riders like the idea of stout stuff, but don't really want the weight
 that comes with it.
 We'll continue to offer other rimsbut this new rim will be the way
 to go when you truly, really, want a durable rim and wheel.
 (Anywaythe new stouty won't be available for many months).

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Re: [RBW] Re: Near-Catastrophic Rim Failure

2011-12-06 Thread cyclotourist
Or go disc with those rims!


On Tue, Dec 6, 2011 at 12:39 AM, charlie cl_v...@hotmail.com wrote:

 So I guess I'll wait to get that disc brake bicycle..the heavy
 duty rims sound fantastic.

 On Dec 5, 11:08 pm, Grant Petersen gep71...@gmail.com wrote:
  Many of you will remember, and all of you can relate to Keith
  Bontrager's maxim from the late '80s:
 
  Light Strong Inexpensive: Pick Two
 
  It works to some extent with all bike parts, but even IT can't come to
  the rescue when the thing is just too light.
 
  Do you know the thickness of the braking surface on a typical road
  rim? It's about 1.2mm. Some are 1.1. That's what fails when rims wear
  out and blow out. Well...1.1 or 1.2mm looks like nothing, which you
  consider the abrasion they're subject to and can't possibly avoid.
  (Disc brakes have their own set of problems, so let's stay on track.)
 
  It used to be common practice to inspect brake pads AND rims, but
  raise you hand if you can remember the last time you did that.
 
  How much should a non-racing 700c rim weigh? How thick should the
  braking surface be, and how tall? How wide should it be?
  Reasonable answers,  kind of, could be: Weight: 500g. Thickness of
  braking surface: 2.5mm. Height: 11mm. Width: 24mm.
  But a rim with those specs would weigh about 800g. I believe this
  because we're having a NOBS rim made to our specs, and it has 1.6mm
  braking surface, 10.5mm brake surface height, is 25.4 (1) mm wide, and
  weighs about 650g. It's wider than 24, but way thinner than 2.5, and
  the 10.511. I think this is a totally reasonable rim, in every way. I
  wanted 2mm of braking surface, but that would have meant zero buyers,
  so we settled on the world-record 1.6, bringing the weight down to a
  near world record 650g, and even though I think it's a perfectly
  fantastic rim for general nonracing use---touring, trails, commuting,
  all purpose riding when there's not a timer or a finish line with a
  banner---I believe we'll end up selling it mostly to guys who weigh
  300 pounds and are sick and tired of wheel problems...because most
  riders like the idea of stout stuff, but don't really want the weight
  that comes with it.
  We'll continue to offer other rimsbut this new rim will be the way
  to go when you truly, really, want a durable rim and wheel.
  (Anywaythe new stouty won't be available for many months).

 --
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 RBW Owners Bunch group.
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-- 
Cheers,
David
Redlands, CA

**

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[RBW] Re: Near-Catastrophic Rim Failure

2011-12-06 Thread dougP
Ray:

Is it possible for you to measure the thickness of the failed area?
Even a rough idea such as half of original; quarter; or thin as a
soda can may be helpful when the rest of us check our rims.  Given
the dimensions that Grant lists, I should pay a lot more attention to
rim wear.  My replacement cue has been when they're been banged up
enough they won't true up.  The current Mavic A719s on my Atlantis
rarely need any attention but the braking surfaces have noticeable
wear (now that I'm looking).

After reading Grant's dimensions for the upcoming Stouty rim, I
checked Mavic's website for comparables on the A719.  They only list
weight (565 grams for 700). tire width (28 to 47), but not rim width
or height.  IIRC they used to have more detail.  The next level down
for touring is the A319 @ 595 grams.  So Grant's 650 gram is right on
target.  Most of us are going to mount tires in the 600-900 gram range
so another 50-100 grams of rim is worth it for a stronger, longer
wearing rim.

dougP

On Dec 5, 11:08 pm, Grant Petersen gep71...@gmail.com wrote:
 Many of you will remember, and all of you can relate to Keith
 Bontrager's maxim from the late '80s:

 Light Strong Inexpensive: Pick Two

 It works to some extent with all bike parts, but even IT can't come to
 the rescue when the thing is just too light.

 Do you know the thickness of the braking surface on a typical road
 rim? It's about 1.2mm. Some are 1.1. That's what fails when rims wear
 out and blow out. Well...1.1 or 1.2mm looks like nothing, which you
 consider the abrasion they're subject to and can't possibly avoid.
 (Disc brakes have their own set of problems, so let's stay on track.)

 It used to be common practice to inspect brake pads AND rims, but
 raise you hand if you can remember the last time you did that.

 How much should a non-racing 700c rim weigh? How thick should the
 braking surface be, and how tall? How wide should it be?
 Reasonable answers,  kind of, could be: Weight: 500g. Thickness of
 braking surface: 2.5mm. Height: 11mm. Width: 24mm.
 But a rim with those specs would weigh about 800g. I believe this
 because we're having a NOBS rim made to our specs, and it has 1.6mm
 braking surface, 10.5mm brake surface height, is 25.4 (1) mm wide, and
 weighs about 650g. It's wider than 24, but way thinner than 2.5, and
 the 10.511. I think this is a totally reasonable rim, in every way. I
 wanted 2mm of braking surface, but that would have meant zero buyers,
 so we settled on the world-record 1.6, bringing the weight down to a
 near world record 650g, and even though I think it's a perfectly
 fantastic rim for general nonracing use---touring, trails, commuting,
 all purpose riding when there's not a timer or a finish line with a
 banner---I believe we'll end up selling it mostly to guys who weigh
 300 pounds and are sick and tired of wheel problems...because most
 riders like the idea of stout stuff, but don't really want the weight
 that comes with it.
 We'll continue to offer other rimsbut this new rim will be the way
 to go when you truly, really, want a durable rim and wheel.
 (Anywaythe new stouty won't be available for many months).

-- 
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Re: [RBW] Re: Near-Catastrophic Rim Failure

2011-12-06 Thread Ray Shine
Yes, Doug, I will be happy to do that. In fact, last night I went downstairs 
and 
disassembled the entire wheel. later today I will take a hacksaw to the rim at 
several points and try and photograph close in the cross-section cuts. I'll 
post 
those pix. Unfortunately, I don't own a point-to-point device to measure the 
wall thickness, but I'll try and reference scale the pix somehow. 






From: dougP dougpn...@cox.net
To: RBW Owners Bunch rbw-owners-bunch@googlegroups.com
Sent: Tue, December 6, 2011 8:18:15 AM
Subject: [RBW] Re: Near-Catastrophic Rim Failure

Ray:

Is it possible for you to measure the thickness of the failed area?
Even a rough idea such as half of original; quarter; or thin as a
soda can may be helpful when the rest of us check our rims.  Given
the dimensions that Grant lists, I should pay a lot more attention to
rim wear.  My replacement cue has been when they're been banged up
enough they won't true up.  The current Mavic A719s on my Atlantis
rarely need any attention but the braking surfaces have noticeable
wear (now that I'm looking).

After reading Grant's dimensions for the upcoming Stouty rim, I
checked Mavic's website for comparables on the A719.  They only list
weight (565 grams for 700). tire width (28 to 47), but not rim width
or height.  IIRC they used to have more detail.  The next level down
for touring is the A319 @ 595 grams.  So Grant's 650 gram is right on
target.  Most of us are going to mount tires in the 600-900 gram range
so another 50-100 grams of rim is worth it for a stronger, longer
wearing rim.

dougP

On Dec 5, 11:08 pm, Grant Petersen gep71...@gmail.com wrote:
 Many of you will remember, and all of you can relate to Keith
 Bontrager's maxim from the late '80s:

 Light Strong Inexpensive: Pick Two

 It works to some extent with all bike parts, but even IT can't come to
 the rescue when the thing is just too light.

 Do you know the thickness of the braking surface on a typical road
 rim? It's about 1.2mm. Some are 1.1. That's what fails when rims wear
 out and blow out. Well...1.1 or 1.2mm looks like nothing, which you
 consider the abrasion they're subject to and can't possibly avoid.
 (Disc brakes have their own set of problems, so let's stay on track.)

 It used to be common practice to inspect brake pads AND rims, but
 raise you hand if you can remember the last time you did that.

 How much should a non-racing 700c rim weigh? How thick should the
 braking surface be, and how tall? How wide should it be?
 Reasonable answers,  kind of, could be: Weight: 500g. Thickness of
 braking surface: 2.5mm. Height: 11mm. Width: 24mm.
 But a rim with those specs would weigh about 800g. I believe this
 because we're having a NOBS rim made to our specs, and it has 1.6mm
 braking surface, 10.5mm brake surface height, is 25.4 (1) mm wide, and
 weighs about 650g. It's wider than 24, but way thinner than 2.5, and
 the 10.511. I think this is a totally reasonable rim, in every way. I
 wanted 2mm of braking surface, but that would have meant zero buyers,
 so we settled on the world-record 1.6, bringing the weight down to a
 near world record 650g, and even though I think it's a perfectly
 fantastic rim for general nonracing use---touring, trails, commuting,
 all purpose riding when there's not a timer or a finish line with a
 banner---I believe we'll end up selling it mostly to guys who weigh
 300 pounds and are sick and tired of wheel problems...because most
 riders like the idea of stout stuff, but don't really want the weight
 that comes with it.
 We'll continue to offer other rimsbut this new rim will be the way
 to go when you truly, really, want a durable rim and wheel.
 (Anywaythe new stouty won't be available for many months).

-- 
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Re: [RBW] Re: Near-Catastrophic Rim Failure

2011-12-06 Thread PATRICK MOORE
Eric: My brother weighs within 10 lb of you and happily rides well built 32
spoke wheels with no long term (let alone short term) problems; he uses no
more than 8 cogs in back, but then the same spacing and hubs serve for 9
and 10, no? Or are 8 speed/130 mm hubs stronger than 9-10 speed same?
Generally speaking he uses narrow to moderately wide tires: 23 to 38 or so.

Years ago when admittedly 20 lb lighter he commuted on 559 wheels built
with 28 spokes but carried a (heavy, early '90s Mac) laptop and other kit
in a messenger bag; he bunny hopped (he was proud that they stood up to
this abuse and announced this fact) those (Mavic rims and hubs) wheels all
over the place on his XO-2 with nary a wobbled wheel.

His best friend 15 years ago was already well north of 225 and rode 32s
constantly (700C) on light steel and CF racing frames -- he'd break frames
but not wheels. (He also rode 180 mm Topline Superlight cranks, which he
bent and had un-bent by the factory.)



On Mon, Dec 5, 2011 at 6:58 PM, EricP ericpl...@aol.com wrote:

 Agree with Jim here - my rim failure was on a fairly new rim (less
 than a week old), with less than 100 miles on it.  36 spokes.  Just
 happen to be a stone that cut really sharp and deep.

 Will admit to having one bike with 32 hole rims.  Otherwise,
 everything is 36 hole.  And even there I feel at 225 pounds am
 probably pushing the envelope and 40 or 48 hole would be more
 practical.

 To the OP, sorry but the new photos don't change my mind, but the
 middle photo is interesting.  If you can, take the rim tape off.
 Would not shock me if the inside of the rim was cracked.  Had that
 happen on a Synergy rim.  Almost forgot about that rim failure.

 Gee, makes me realize I'm harder than most on my rims.  Guess that
 what happens when one is a super heavyweight.

 Eric Platt
 St. Paul, MN

 On Dec 5, 10:10 am, Jim Thill - Hiawatha Cyclery thill@gmail.com
 wrote:
  I would disagree that spoke count and symmetry are THAT important. I
 believe the bigger issue with low-spoke-count wheels is the skinny 125 psi
 tire they ride on.
 
  The reason I say that wheels with fewer spokes and more dish are ok
 (within reason) is because of modern rim stiffness. I probably wouldn't
 suggest the MA2 with 24 or 28 spokes for most riders, but with some kind of
 stiff deep-v style rim, fewer spokes are ok.

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-- 
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Albuquerque, NM
For professional resumes, contact
Patrick Moore, ACRW
http://resumespecialties.com/index.html

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Re: [RBW] Re: Near-Catastrophic Rim Failure

2011-12-06 Thread Ray Shine
This will be the last time I come to this well over this issue, but here are 3 
more pix of the failed rim sawn in cross-section. Pretty alarming!  Look here:

http://www.flickr.com/photos/8581354@N03/sets/72157628310179371/with/6467935809/






From: dougP dougpn...@cox.net
To: RBW Owners Bunch rbw-owners-bunch@googlegroups.com
Sent: Tue, December 6, 2011 8:18:15 AM
Subject: [RBW] Re: Near-Catastrophic Rim Failure

Ray:

Is it possible for you to measure the thickness of the failed area?
Even a rough idea such as half of original; quarter; or thin as a
soda can may be helpful when the rest of us check our rims.  Given
the dimensions that Grant lists, I should pay a lot more attention to
rim wear.  My replacement cue has been when they're been banged up
enough they won't true up.  The current Mavic A719s on my Atlantis
rarely need any attention but the braking surfaces have noticeable
wear (now that I'm looking).

After reading Grant's dimensions for the upcoming Stouty rim, I
checked Mavic's website for comparables on the A719.  They only list
weight (565 grams for 700). tire width (28 to 47), but not rim width
or height.  IIRC they used to have more detail.  The next level down
for touring is the A319 @ 595 grams.  So Grant's 650 gram is right on
target.  Most of us are going to mount tires in the 600-900 gram range
so another 50-100 grams of rim is worth it for a stronger, longer
wearing rim.

dougP

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Re: [RBW] Re: Near-Catastrophic Rim Failure

2011-12-06 Thread Tim McNamara

On Dec 6, 2011, at 3:21 PM, Ray Shine wrote:

 This will be the last time I come to this well over this issue, but here are 
 3 more pix of the failed rim sawn in cross-section. Pretty alarming!  Look 
 here:
 
 http://www.flickr.com/photos/8581354@N03/sets/72157628310179371/with/6467935809/

Wow.  The asymmetry of the rim wear is astonishing to me.  One side is worn 
practically paper thin and the other side looks untouched.  Strange.  Do you 
have a brake pad that doesn't touch the wheel, or a brake pad that drags?

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[RBW] Re: Near-Catastrophic Rim Failure

2011-12-06 Thread EricP
Ray,

Yeah, that sidewall looks pretty thin.  Oddly enough, on the photo
with the white paper back, the inside of the rim looks thin, not just
the outside.  Especially below the bead on the section pointed up.

Patrick - am one that prefers bike stuff overbuilt, not under.  Have
had to learn over many years that heavy duty for some is normal to
light for me.  Always has worked that way.  Not abusive, just fat.
And well outside the norms for the average bike designer.  Will fess
up that my single speed is pushing the limits with 32h front and
rear.  Am hopeful of reliability, but won't be surprised if it isn't.

Eric Platt
St. Paul, MN



On Dec 6, 3:21 pm, Ray Shine r.sh...@sbcglobal.net wrote:
 This will be the last time I come to this well over this issue, but here are 3
 more pix of the failed rim sawn in cross-section. Pretty alarming!  Look here:

 http://www.flickr.com/photos/8581354@N03/sets/72157628310179371/with/...


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Re: [RBW] Re: Near-Catastrophic Rim Failure

2011-12-06 Thread Ray Shine
Eric and Tim --No. both pads appeared to have equal wear. In fact, there was a 
small  piece of metal embedded in the left side pad.  The side-pull brakes are  
relatively unused, new for just a few months. The wheels came from  another 
bike 
that was canti-equipped. I just took the front wheel apart, as well. I'm 
tossing 
that set of rims for good.




From: EricP ericpl...@aol.com
To: RBW Owners Bunch rbw-owners-bunch@googlegroups.com
Sent: Tue, December 6, 2011 5:22:04 PM
Subject: [RBW] Re: Near-Catastrophic Rim Failure

Ray,

Yeah, that sidewall looks pretty thin.  Oddly enough, on the photo
with the white paper back, the inside of the rim looks thin, not just
the outside.  Especially below the bead on the section pointed up.

Patrick - am one that prefers bike stuff overbuilt, not under.  Have
had to learn over many years that heavy duty for some is normal to
light for me.  Always has worked that way.  Not abusive, just fat.
And well outside the norms for the average bike designer.  Will fess
up that my single speed is pushing the limits with 32h front and
rear.  Am hopeful of reliability, but won't be surprised if it isn't.

Eric Platt
St. Paul, MN



On Dec 6, 3:21 pm, Ray Shine r.sh...@sbcglobal.net wrote:
 This will be the last time I come to this well over this issue, but here are 3
 more pix of the failed rim sawn in cross-section. Pretty alarming!  Look here:

 http://www.flickr.com/photos/8581354@N03/sets/72157628310179371/with/...


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Re: [RBW] Re: Near-Catastrophic Rim Failure

2011-12-06 Thread Greg Walton
Interesting how asymmetrical the wear is.

Greg

On Tue, Dec 6, 2011 at 1:21 PM, Ray Shine r.sh...@sbcglobal.net wrote:

 This will be the last time I come to this well over this issue, but here
 are 3 more pix of the failed rim sawn in cross-section. Pretty alarming!
 Look here:


 http://www.flickr.com/photos/8581354@N03/sets/72157628310179371/with/6467935809/


 --
 *From:* dougP dougpn...@cox.net
 *To:* RBW Owners Bunch rbw-owners-bunch@googlegroups.com
 *Sent:* Tue, December 6, 2011 8:18:15 AM
 *Subject:* [RBW] Re: Near-Catastrophic Rim Failure

 Ray:

 Is it possible for you to measure the thickness of the failed area?
 Even a rough idea such as half of original; quarter; or thin as a
 soda can may be helpful when the rest of us check our rims.  Given
 the dimensions that Grant lists, I should pay a lot more attention to
 rim wear.  My replacement cue has been when they're been banged up
 enough they won't true up.  The current Mavic A719s on my Atlantis
 rarely need any attention but the braking surfaces have noticeable
 wear (now that I'm looking).

 After reading Grant's dimensions for the upcoming Stouty rim, I
 checked Mavic's website for comparables on the A719.  They only list
 weight (565 grams for 700). tire width (28 to 47), but not rim width
 or height.  IIRC they used to have more detail.  The next level down
 for touring is the A319 @ 595 grams.  So Grant's 650 gram is right on
 target.  Most of us are going to mount tires in the 600-900 gram range
 so another 50-100 grams of rim is worth it for a stronger, longer
 wearing rim.

 dougP

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[RBW] Re: Near-Catastrophic Rim Failure

2011-12-05 Thread Jim Thill - Hiawatha Cyclery
We had a string of rim failures this summer, maybe 5-6 in just a few weeks (it 
seemed). All were cases of simple wear, except in Eric's case, where there was 
an obvious groove likely caused by a foreign object in an otherwise lightly 
worn rim. One guy had worn out and cracked both rims in a very short time, but 
he is well known at the shop for his rapid pace of brake pad wear (I suspect he 
brakes subconsciously at every intersection or any long-shot potential for 
danger).

Rims are definitely a wear item. I've read claims by old-timers like Jobst 
Brandt that suggest rims should last tens of thousands of miles. IME, that is 
generally not the case. Perhaps modern rim alloys are softer, or maybe brake 
pads are different, or perhaps there are more bike commuters out in foul 
weather nowadays?

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Re: [RBW] Re: Near-Catastrophic Rim Failure

2011-12-05 Thread Tim McNamara

On Dec 5, 2011, at 2:35 AM, Jim Thill - Hiawatha Cyclery wrote:

 We had a string of rim failures this summer, maybe 5-6 in just a few weeks 
 (it seemed). All were cases of simple wear, except in Eric's case, where 
 there was an obvious groove likely caused by a foreign object in an otherwise 
 lightly worn rim. One guy had worn out and cracked both rims in a very short 
 time, but he is well known at the shop for his rapid pace of brake pad wear 
 (I suspect he brakes subconsciously at every intersection or any long-shot 
 potential for danger).
 
 Rims are definitely a wear item. I've read claims by old-timers like Jobst 
 Brandt that suggest rims should last tens of thousands of miles. IME, that is 
 generally not the case. Perhaps modern rim alloys are softer, or maybe brake 
 pads are different, or perhaps there are more bike commuters out in foul 
 weather nowadays?

With the MA2 (non-anodized, spoke nipple sockets) and 36 spokes on a 5 
speed/120 OLN  or 6 speed 126 OLN  wheel that was possible.  With 8/9/10 speed 
wheels on 130 mm it ain't gonna happen, especially with the minimal spoking 
patterns now considered normal.  Modern road frame designs aren't going to 
accommodate the 145 mm OLN that would be needed to sufficiently reduce dish.

Bike components are no longer durable goods in the eyes of the bike industry.  
They think it's just fine for you to spend $5000 every 2-4 years to replace 
your bike.  What, a bike should last longer than that?  Pah!

My All-Rounder has 135 mm OLN with a 7 speed Phil hub and freewheel (Jim's shop 
knows this wheel well, they spent about 4 hours trying to get a freewheel off 
of it, finally resorting to disassembling the freewheel and cutting it off with 
an angle grinder.  I didn't ask for the details.  But I digress).  The original 
build was in 1996 with a Sun CR-16 rim (polished, no eyelets).  The dish is 
only about 2 mm.  That rim lasted for 14 years/30,000 miles until it finally 
developed a crack by one of the spoke holes.  I've never broken a spoke on that 
wheel; now I can't remember if I used new spokes when I rebuilt that wheel or 
taped the new rim (CR-18) to the old and transferred the spokes to the new rim 
since the ERD is within a mm between the two.

I think the key points of rim longevity are (1) number of spokes, (2) less dish 
is much, much better and no dish is perfect, (3) minimizing braking wear.  The 
last point is going to be dependent on a lot of factors- if you live in a 
mountainous rainy area you're going to wear through rims faster than a fair 
weather rider in Kansas who can go for a 50 mile ride without touching the 
brakes except at the very end of the ride.  Many modern rims have some kind of 
wear indicator built into the braking surface.


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[RBW] Re: Near-Catastrophic Rim Failure

2011-12-05 Thread Jan Heine
Like everybody else, I am glad you are OK. Next to a fork failure, a
rim blowout is perhaps the worst mechanical failure.

If you use your rear brake for slowing, you'll wear out rear rims in
quick succession. Rear rims collect much more road grit than front
ones (spray from front wheel). The grit works like a very effective
abrasive, and will wear through your rim quickly.

It's easy to check whether this is the culprit: Take a hacksaw and cut
your rim in half in one of the places where it still is intact. Clean
off the burrs with a file. You will see how much material there was
initially by looking at the places where the brake blocks did not
touch. Compare that to the brake track. You also should be able to see
any gouges from sharp stones, as others have suggested.

For every rider, it is a good practice to check rim wear from time to
time. Some newer rims have built-in marks. Once these disappear, you
should replace the rim. Also, most rims start bulging outward when
they get seriously thin. You can see that with calipers. If the sides
of your rim no longer are parallel, then the rim is getting
dangerously thin.

Overheating rims doesn't appear to be a problem. You tire will melt
before you damage the rim, and blow off. (That is very dangerous, but
the tire being the weak link, the rim is unlikely to explode from
overheating.)

Jan Heine
Editor
Bicycle Quarterly
http://www.bikequarterly.com

Follow our blog at http://janheine.wordpress.com/

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[RBW] Re: Near-Catastrophic Rim Failure

2011-12-05 Thread EricP
Agree with Jim here - my rim failure was on a fairly new rim (less
than a week old), with less than 100 miles on it.  36 spokes.  Just
happen to be a stone that cut really sharp and deep.

Will admit to having one bike with 32 hole rims.  Otherwise,
everything is 36 hole.  And even there I feel at 225 pounds am
probably pushing the envelope and 40 or 48 hole would be more
practical.

To the OP, sorry but the new photos don't change my mind, but the
middle photo is interesting.  If you can, take the rim tape off.
Would not shock me if the inside of the rim was cracked.  Had that
happen on a Synergy rim.  Almost forgot about that rim failure.

Gee, makes me realize I'm harder than most on my rims.  Guess that
what happens when one is a super heavyweight.

Eric Platt
St. Paul, MN

On Dec 5, 10:10 am, Jim Thill - Hiawatha Cyclery thill@gmail.com
wrote:
 I would disagree that spoke count and symmetry are THAT important. I believe 
 the bigger issue with low-spoke-count wheels is the skinny 125 psi tire they 
 ride on.

 The reason I say that wheels with fewer spokes and more dish are ok (within 
 reason) is because of modern rim stiffness. I probably wouldn't suggest the 
 MA2 with 24 or 28 spokes for most riders, but with some kind of stiff deep-v 
 style rim, fewer spokes are ok.

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Re: [RBW] Re: Near-Catastrophic Rim Failure

2011-12-05 Thread Tim McNamara
Lay a straightedge against the rim braking surface.  As it wears, it will 
become concave.  If it has started to actually bulge then it should be 
immediately removed from service and replaced because it is in active failure 
mode.  However, the concavity can make it look like the rim is bulging when it 
isn't.  The problem with trying to gauge wear by measuring is that most rim 
makers do not publish wall thickness.

Here's a photo of a rim sectioned like Jan suggests which gives a very graphic 
demonstration of sidewall wear.  The amount of wear can be quite surprising!

http://pardo.net/bike/pic/fail-026/000.html


On Dec 5, 2011, at 9:26 AM, Jan Heine wrote:

 For every rider, it is a good practice to check rim wear from time to
 time. Some newer rims have built-in marks. Once these disappear, you
 should replace the rim. Also, most rims start bulging outward when
 they get seriously thin. You can see that with calipers. If the sides
 of your rim no longer are parallel, then the rim is getting
 dangerously thin.

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Re: [RBW] Re: Near-Catastrophic Rim Failure

2011-12-05 Thread Ray Shine
Thanks for that link. I looked at all of those page links and the photos show 
damage exactly like mine.  I think you guys are correct. I am going to cut a 
section out and I'll post another two pix or so.  Still, what's with that bulge?





From: Tim McNamara tim...@bitstream.net
To: rbw-owners-bunch@googlegroups.com
Sent: Mon, December 5, 2011 6:20:36 PM
Subject: Re: [RBW] Re: Near-Catastrophic Rim Failure

Lay a straightedge against the rim braking surface.  As it wears, it will 
become 
concave.  If it has started to actually bulge then it should be immediately 
removed from service and replaced because it is in active failure mode.  
However, the concavity can make it look like the rim is bulging when it isn't.  
The problem with trying to gauge wear by measuring is that most rim makers do 
not publish wall thickness.

Here's a photo of a rim sectioned like Jan suggests which gives a very graphic 
demonstration of sidewall wear.  The amount of wear can be quite surprising!

http://pardo.net/bike/pic/fail-026/000.html


On Dec 5, 2011, at 9:26 AM, Jan Heine wrote:

 For every rider, it is a good practice to check rim wear from time to
 time. Some newer rims have built-in marks. Once these disappear, you
 should replace the rim. Also, most rims start bulging outward when
 they get seriously thin. You can see that with calipers. If the sides
 of your rim no longer are parallel, then the rim is getting
 dangerously thin.

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[RBW] Re: Near-Catastrophic Rim Failure

2011-12-05 Thread Smitty-A-Go-Go
This post makes me queasy. I put old wheels on my AHH frame that I got just 
a few months ago. Figuring I'll save a little cash up front and buy nice 
wheels later. The little wear indicator isn't showing yet but the rim 
braking surface is well worn. 

Think I'll be stepping up the hunt for new wheels. 

Glad you're ok. 

--Andy 

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[RBW] Re: Near-Catastrophic Rim Failure

2011-12-05 Thread Grant Petersen
Many of you will remember, and all of you can relate to Keith
Bontrager's maxim from the late '80s:

Light Strong Inexpensive: Pick Two

It works to some extent with all bike parts, but even IT can't come to
the rescue when the thing is just too light.

Do you know the thickness of the braking surface on a typical road
rim? It's about 1.2mm. Some are 1.1. That's what fails when rims wear
out and blow out. Well...1.1 or 1.2mm looks like nothing, which you
consider the abrasion they're subject to and can't possibly avoid.
(Disc brakes have their own set of problems, so let's stay on track.)

It used to be common practice to inspect brake pads AND rims, but
raise you hand if you can remember the last time you did that.

How much should a non-racing 700c rim weigh? How thick should the
braking surface be, and how tall? How wide should it be?
Reasonable answers,  kind of, could be: Weight: 500g. Thickness of
braking surface: 2.5mm. Height: 11mm. Width: 24mm.
But a rim with those specs would weigh about 800g. I believe this
because we're having a NOBS rim made to our specs, and it has 1.6mm
braking surface, 10.5mm brake surface height, is 25.4 (1) mm wide, and
weighs about 650g. It's wider than 24, but way thinner than 2.5, and
the 10.511. I think this is a totally reasonable rim, in every way. I
wanted 2mm of braking surface, but that would have meant zero buyers,
so we settled on the world-record 1.6, bringing the weight down to a
near world record 650g, and even though I think it's a perfectly
fantastic rim for general nonracing use---touring, trails, commuting,
all purpose riding when there's not a timer or a finish line with a
banner---I believe we'll end up selling it mostly to guys who weigh
300 pounds and are sick and tired of wheel problems...because most
riders like the idea of stout stuff, but don't really want the weight
that comes with it.
We'll continue to offer other rimsbut this new rim will be the way
to go when you truly, really, want a durable rim and wheel.
(Anywaythe new stouty won't be available for many months).

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[RBW] Re: Near-Catastrophic Rim Failure

2011-12-04 Thread EricP
First off - glad you are okay.  Possibly could have been an overheated
rim.  On the other hand, had a similar rim failure early this year on
my LHT (which is also a winter commuter).  My LBS concluded that a
small stone (or something similar) got stuck in a brake pad and
quickly cut a deep groove in the wall of the rim.  Which then failed.
Might want to check your pads and make sure nothing is embedded and
waiting to chew another rim apart.

Eric Platt
St. Paul, MN

On Dec 4, 6:35 pm, Ray r.sh...@sbcglobal.net wrote:
 Took a nice ride across the bridge and up to Hawk Hill, planning to
 get home in time to catch the 49er game at the end of 1st quarter. I
 didn't make it.  My rear rim blew out as I took a slow (translated:
 continuous braking down 18% descent to hold speed at 10(-)mph.)
 descent down back side of Conzumel Road toward the lighthouse.

 Because I crashed on the same section of this road in January and
 broke my collarbone, I have been taking this descent extra carefully
 and slowly now that I am back on the bike.  Just as I was in the last
 tight turn before the road levels out to a reasonable grade, my rear
 tire popped and blew out.

 I managed to stay upright and bring it to a stop against a bank.
 There, I discovered that my rear rim blew out and a 18 section of the
 sidewall bead just blew out and tangled up in the spokes and
 chainstay. The wheel rims are Araya. Just prior to leaving home, I
 pumped up the rear Pasella x32 to 85 pounds. The wheels are about
 three years old. No prior wheel trauma.

 Could this failure resulted from the long braking over-heating the rim
 and the pressure blowing it out? Seems strange, but, can that happen?

 Here are the pix:

 http://www.flickr.com/photos/8581354@N03/sets/72157628281638979/with/...

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[RBW] Re: Near-Catastrophic Rim Failure

2011-12-04 Thread grant
I've seen maybe fifteen rims fail this way, and ever time it's been
caused by rock-wear, as Eric suggested. That's not to say nothing else
can cause it, but that is (in my experience) the most common (100
percent) reason for it. Rim makers and tire makers build more wiggle-
room into their stuffs than...an extra five psi. Close inspection
would tell the story---whether the chunk-o-rim just blew out suddenly
(catastrophically means suddenly and complete, in this context), or
whether the rim had been scored deep by Foreign Object for a while,
and just couldn't take it anymore.

Conzelman (note spelling) is a beautiful road, as neat as any in
California (maybe the world). Too short, one way, and what a
dropoff.Glad you're OK, Ray.

On Dec 4, 4:35 pm, Ray r.sh...@sbcglobal.net wrote:
 Took a nice ride across the bridge and up to Hawk Hill, planning to
 get home in time to catch the 49er game at the end of 1st quarter. I
 didn't make it.  My rear rim blew out as I took a slow (translated:
 continuous braking down 18% descent to hold speed at 10(-)mph.)
 descent down back side of Conzumel Road toward the lighthouse.

 Because I crashed on the same section of this road in January and
 broke my collarbone, I have been taking this descent extra carefully
 and slowly now that I am back on the bike.  Just as I was in the last
 tight turn before the road levels out to a reasonable grade, my rear
 tire popped and blew out.

 I managed to stay upright and bring it to a stop against a bank.
 There, I discovered that my rear rim blew out and a 18 section of the
 sidewall bead just blew out and tangled up in the spokes and
 chainstay. The wheel rims are Araya. Just prior to leaving home, I
 pumped up the rear Pasella x32 to 85 pounds. The wheels are about
 three years old. No prior wheel trauma.

 Could this failure resulted from the long braking over-heating the rim
 and the pressure blowing it out? Seems strange, but, can that happen?

 Here are the pix:

 http://www.flickr.com/photos/8581354@N03/sets/72157628281638979/with/...

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Re: [RBW] Re: Near-Catastrophic Rim Failure

2011-12-04 Thread Ray Shine
Well, kind of glad to hear that -- only 15. I need a new rim now anyway, so 
maybe I'll BART out and show you guys the wheel and the failed section pretty 
soon.  You guys -- and maybe Rich -- might offer a conclusion that would 
benefit 
some other folks on this list. (By the way, I'm not suggesting definitively 
that 
Rich built this wheel. I actually don't recall where I got it.)





From: grant grant...@gmail.com
To: RBW Owners Bunch rbw-owners-bunch@googlegroups.com
Sent: Sun, December 4, 2011 6:25:09 PM
Subject: [RBW] Re: Near-Catastrophic Rim Failure

I've seen maybe fifteen rims fail this way, and ever time it's been
caused by rock-wear, as Eric suggested. That's not to say nothing else
can cause it, but that is (in my experience) the most common (100
percent) reason for it. Rim makers and tire makers build more wiggle-
room into their stuffs than...an extra five psi. Close inspection
would tell the story---whether the chunk-o-rim just blew out suddenly
(catastrophically means suddenly and complete, in this context), or
whether the rim had been scored deep by Foreign Object for a while,
and just couldn't take it anymore.

Conzelman (note spelling) is a beautiful road, as neat as any in
California (maybe the world). Too short, one way, and what a
dropoff.Glad you're OK, Ray.

On Dec 4, 4:35 pm, Ray r.sh...@sbcglobal.net wrote:
 Took a nice ride across the bridge and up to Hawk Hill, planning to
 get home in time to catch the 49er game at the end of 1st quarter. I
 didn't make it.  My rear rim blew out as I took a slow (translated:
 continuous braking down 18% descent to hold speed at 10(-)mph.)
 descent down back side of Conzumel Road toward the lighthouse.

 Because I crashed on the same section of this road in January and
 broke my collarbone, I have been taking this descent extra carefully
 and slowly now that I am back on the bike.  Just as I was in the last
 tight turn before the road levels out to a reasonable grade, my rear
 tire popped and blew out.

 I managed to stay upright and bring it to a stop against a bank.
 There, I discovered that my rear rim blew out and a 18 section of the
 sidewall bead just blew out and tangled up in the spokes and
 chainstay. The wheel rims are Araya. Just prior to leaving home, I
 pumped up the rear Pasella x32 to 85 pounds. The wheels are about
 three years old. No prior wheel trauma.

 Could this failure resulted from the long braking over-heating the rim
 and the pressure blowing it out? Seems strange, but, can that happen?

 Here are the pix:

 http://www.flickr.com/photos/8581354@N03/sets/72157628281638979/with/...

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[RBW] Re: Near-Catastrophic Rim Failure

2011-12-04 Thread Manuel Acosta
Looks like thin side wall issues. Same thing happened to me lucky not
on a decent down.

On Dec 4, 4:35 pm, Ray r.sh...@sbcglobal.net wrote:
 Took a nice ride across the bridge and up to Hawk Hill, planning to
 get home in time to catch the 49er game at the end of 1st quarter. I
 didn't make it.  My rear rim blew out as I took a slow (translated:
 continuous braking down 18% descent to hold speed at 10(-)mph.)
 descent down back side of Conzumel Road toward the lighthouse.

 Because I crashed on the same section of this road in January and
 broke my collarbone, I have been taking this descent extra carefully
 and slowly now that I am back on the bike.  Just as I was in the last
 tight turn before the road levels out to a reasonable grade, my rear
 tire popped and blew out.

 I managed to stay upright and bring it to a stop against a bank.
 There, I discovered that my rear rim blew out and a 18 section of the
 sidewall bead just blew out and tangled up in the spokes and
 chainstay. The wheel rims are Araya. Just prior to leaving home, I
 pumped up the rear Pasella x32 to 85 pounds. The wheels are about
 three years old. No prior wheel trauma.

 Could this failure resulted from the long braking over-heating the rim
 and the pressure blowing it out? Seems strange, but, can that happen?

 Here are the pix:

 http://www.flickr.com/photos/8581354@N03/sets/72157628281638979/with/...

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